2. Toro
  3. Flex-Force Power System 7.5Ah 60V MAX Battery Pack
Flex-Force Power System 7.5Ah 60V MAX Battery Pack

Toro Flex-Force Power System 7.5Ah 60V MAX Battery Pack, Flex-Force Power System 6.0Ah 60V MAX Battery Pack User manual

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  • What battery charger model is designed primarily to charge the Toro Flex-Force Power System battery packs?
    What safety precautions should be taken when charging the battery pack?
    How can I interpret the LED indicator light on the battery charger?
    How should the battery pack, tool, and charger be stored?
FormNo.3432-868RevB
Flex-ForcePowerSystem
™
60VMAXBatteryCharger
ModelNo.81802—SerialNo.319000001andUp
ModelNo.81825—SerialNo.319000001andUp
ModelNo.81860—SerialNo.319000001andUp
ModelNo.81875—SerialNo.319000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3432-868*B
Introduction
Thisbatterypack/chargerisintendedtobeusedbyresidential
homeowners.BatterychargerModel81802isdesignedprimarilyto
chargelithium-ionbatterypackModels81825,81860,and81875.It
isnotdesignedtochargeanyotherbatteries.Usingtheseproductsfor
purposesotherthantheirintendedusecouldprovedangeroustoyou
andbystanders.
BatterypackModels81825,81860,and81875aredesignedprimarilyfor
useinmostFlex-ForcePowerSystem™products.
Readthisinformationcarefullytolearnhowtooperateandmaintain
yourproductproperlyandtoavoidinjuryandproductdamage.Youare
responsibleforoperatingtheproductproperlyandsafely.
Visitwww.Toro.comformoreinformation,includingsafetytips,training
materials,accessoryinformation,helpndingadealer,ortoregisteryour
product.
Safety
IMPORTANTSAFETYINSTRUCTIONS
1.SAVETHESEINSTRUCTIONS—Thismanualcontainsimportant
safetyandoperatinginstructionsforbatterypackModels81825,
81860,and81875andbatterychargerModel81802.
2.Beforeusingthebatterycharger,readalltheinstructionsand
cautionarymarkingsonthebatterycharger,batterypack,and
productusingthebatterypack.
3.CAUTION—Toreduceriskofinjury,chargebatterypackModels
81825,81860,and81875withbatterychargerModel81802only.
Otherbrandsofbatterypacksmayburst,causingpersonalinjury
anddamage.
4.WARNING—Pluggingthebatterychargerintoanoutletthatisnot
100to240Vcancauseareorelectricshock.Donotplugthe
batterychargerintoanoutletotherthan100to240V.Foradifferent
styleofconnection,useanattachmentplugadapteroftheproper
congurationforthepoweroutletifneeded.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedinChina
AllRightsReserved
5.CAUTION—Amistreatedbatterypackmaypresentariskofreor
chemicalburn.Donotdisassemblethebatterypack.Donotheat
thebatterypackabove68°C(154°F)orincinerateit.Replacethe
batterypackwithagenuineT orobatterypackonly;usinganother
typeofbatterypackmaycauseareorexplosion.Keepbattery
packsoutofthereachofchildrenandintheoriginalpackaginguntil
youarereadytousethem.
6.ThesedevicescomplywithPart15oftheFCCrules.Operationis
subjecttothefollowing2conditions:(1)Thesedevicesmaynot
causeharmfulinterference;and(2)thesedevicesmustaccept
anyinterferencereceived,includinginterferencethatmaycause
undesiredoperation.
I.Training
1.Donotallowpeoplewithreducedphysical,sensory,ormental
capabilitiesorwithoutexperienceandknowledgetousethebattery
chargerunlesstheyhavereceivedinstructionorsupervisionon
usingitsafelyandunderstandthehazardsinvolvedwhileusingit.
2.Donotallowchildrentouseorplaywiththebatterypackorbattery
charger;localregulationsmayrestricttheageoftheoperator.
II.Preparation
1.Useappliancesonlywithspecicallydesignatedbatterypacks.
Usingothertypesofbatterypacksmaycreateariskofinjuryand/or
re.
2.Donotuseadamagedormodiedbatterypackorbatterycharger.
Itmayexhibitunpredictablebehavior,resultinginre,explosion,
orriskofinjury.
3.Ifthesupplycordtothebatterychargerisdamaged,contactan
AuthorizedServiceDealertoreplaceit.
III.Operation
1.Donotusenon-rechargeablebatteries.
2.Chargethebatterypackwithonlythebatterychargerspeciedby
Toro.Achargersuitablefor1typeofbatterypackmaycreatearisk
ofrewhenusedwithanotherbatterypack.
3.Chargethebatterypackinawell-ventilatedareaonly.
4.Donotexposeabatterypackorbatterychargertoreorto
temperatureshigherthan100°C(212°F).
5.Followallcharginginstructionsanddonotchargethebatterypack
outsideofthetemperaturerangespeciedintheinstructions.
3
Otherwise,youmaydamagethebatterypackandincreasetherisk
ofre.
6.Underabusiveconditions,thebatterypackmayejectliquid;avoid
contact.Ifyouaccidentlycomeintocontactwiththeliquid,ushwith
water.Iftheliquidcontactsyoureyes,seekmedicalhelp.Liquid
ejectedfromthebatterypackmaycauseirritationorburns.
IV.MaintenanceandStorage
1.Donotallowchildrentocleanormaintainthebatterychargerwithout
supervision.
2.Whenthebatterypackisnotinuse,keepitawayfrommetalobjects
suchaspaperclips,coins,keys,nails,andscrewsthatcanmakea
connectionfrom1terminaltoanother.Shortingthebatteryterminals
maycauseburnsorare.
3.Donotattempttorepairthebatterypackorbatterycharger.Have
anAuthorizedServiceDealerperformserviceonthebatterypack
orbatterychargerusingidenticalreplacementpartstoensurethat
theproductissafelymaintained.
4.Donotdisposeofthebatteryinare.Thecellmayexplode.Check
withlocalcodesforpossiblespecialdisposalinstructions.
SAVETHESEINSTRUCTIONS
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletothe
operatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal137-9496
137-9496
1.Thebatterypackischarging.3.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
2.Thebatterypackisfullycharged.4.Batterypackchargingfault
4
decal137-9495
137-9495
1.ReadtheOperator’sManual.
3.Forindooruse.
2.Donotdiscard.4.Doubleinsulated
decal137-9487
137-9487
1.Readthe
Operator’s
Manual.
4.Keepaway
fromopen
ames.
2.Recycle5.Donotexpose
torain.
3.Contains
lithiumions;
donotdiscard.
decal137-9489
137-9489
1.Readthe
Operator’s
Manual.
4.Keepaway
fromopen
ames.
2.Recycle5.Donotexpose
torain.
3.Contains
lithiumions;
donotdiscard.
5
decal137-9490
137-9490
1.Readthe
Operator’s
Manual.
4.Keepaway
fromopen
ames.
2.Recycle5.Donotexpose
torain.
3.Contains
lithiumions;
donotdiscard.
decal137-9461
137-9461
1.Batterychargestatus
Setup
MountingtheBatteryCharger(Optional)
Ifdesired,mountthebatterychargersecurelyonawallusingthe
wall-mountkeyholesonthebackofthecharger.
Mountitindoors(suchasagarageorotherdryplace),nearapower
outlet,andoutofthereachofchildren.
RefertoFigure1forassistanceinmountingthecharger.
Slidethechargerovertheappropriatelypositionedhardwaretosecurethe
chargerinplace(hardwarenotincluded).
6
g290534
Figure1
ProductOverview
Specications
BatteryCharger
Model81802
Type
60VMAXLithium-IonBatteryCharger
Input
100to240VAC50/60HzMax2.0A
Output60VMAXDC2.0A
BatteryPack
Model818258186081875
2.5Ah6.0Ah7.5Ah
Batterypack
capacity
135Wh324Wh405Wh
Batterymanufacturerrating=60Vmaximumand54Vnominal.Actualvoltagevaries
withload.
AppropriateTemperatureRanges
Chargebatterypackat5°C(41°F)to40°C(104°F)*
Usebatterypackat
-30°C(-22°F)to49°C(120°F)
Storebatterypack/chargerat5°C(41°F)to40°C(104°F)*
*Chargingtimewillincreaseifyoudonotchargethebatterywithinthis
range.Storethetool,batterypack,andbatterychargerinanenclosed
clean,dryarea.
7
Operation
ChargingtheBatteryPack
Important:Thebatterypackisnotfullychargedwhenyoupurchase
it.Beforeusingthetoolforthersttime,placethebatterypackin
thechargerandchargeituntiltheLEDdisplayindicatesthebattery
packisfullycharged.Readallsafetyprecautions.
Important:Chargethebatterypackonlyintemperaturesthatare
withintheappropriaterange;refertoSpecications(page7).
Note:Atanytime,pressthebattery-charge-indicatorbuttononthe
batterypacktodisplaythecurrentcharge(LEDindicators).
1.Makesurethattheventsonthebatteryareclearofanydustand
debris.
g290533
Figure2
1.Batterypackcavity
5.LEDindicators(currentcharge)
2.Batterypackventingareas
6.Handle
3.Batterypackterminals
7.ChargerLEDindicatorlight
4.Battery-charge-indicatorbutton
8.Chargerventingareas
2.Lineupthecavityinthebatterypack(Figure2)withthetongueon
thecharger.
3.Makesurethattheventsonthebatterychargerareclearofany
dustanddebris.
4.Slidethebatterypackintothechargeruntilitisfullyseated(Figure2).
8
5.Toremovethebatterypack,slidethebatterybackwardoutofthe
charger.
6.RefertothefollowingtabletointerprettheLEDindicatorlighton
thebatterycharger.
Indicator
light
Indicates
Off
Nobatterypackinserted
Green
blinking
Batterypackischarging
Green
Batterypackischarged
Red
Batterypackand/orbatterychargerisoverorundertheappropriate
temperaturerange
Redblinking
Batterypackchargingfault*
*RefertoTroubleshooting(page11)formoreinformation.
Maintenance
Maintenanceandservicingarenotrequiredundernormalconditions.
Whenyoucleanthesurfaceoftheequipment,wipeitonlywithadrycloth.
Donotdisassembletheequipment;ifitisdamaged,contactyour
AuthorizedServiceDealer.
Storage
Important:Storethetool,batterypack,andchargeronlyin
temperaturesthatarewithintheappropriaterange;referto
Specications(page7).
Important:Ifyouarestoringthetoolforayearorlonger,removethe
batterypackfromthetoolandchargethebatterypackuntil2or3
LEDindicatorsturngreenonthebattery.Donotstoreafullycharged
orfullydepletedbattery.Whenyouarereadytousethetoolagain,
chargethebatterypackuntiltheleftindicatorlightturnsgreenon
thechargerorall4LEDindicatorsturngreenonthebattery.
•Disconnecttheproductfromthepowersupply(i.e.,removethebattery
pack)andcheckfordamageafteruse.
•Cleanallforeignmaterialfromtheproduct.
•Whennotinuse,storethetool,batterypack,andbatterychargerout
ofthereachofchildren.
9
•Keepthetool,batterypack,andbatterychargerawayfromcorrosive
agents,suchasgardenchemicalsandde-icingsalts.
•T oreducetheriskofseriouspersonalinjury,donotstorethebattery
packoutsideorinvehicles.
•Storethetool,batterypack,andbatterychargerinanenclosedclean,
dryarea.
PreparingtheBatteryPackforRecycling
Important:Uponremoval,covertheterminalsofthebattery
packwithheavy-dutyadhesivetape.Donotattempttodestroyor
disassemblethebatterypackorremoveanyofitscomponents.
ContactyourlocalmunicipalityoryourauthorizedTorodistributorformore
informationonhowtoresponsiblyrecyclethebattery.
10
Troubleshooting
Performonlythestepsdescribedintheseinstructions.Allfurther
inspection,maintenance,andrepairworkmustbeperformedbyan
authorizedservicecenterorasimilarlyqualiedspecialistifyoucannot
solvetheproblemyourself.
Problem
PossibleCauseCorrectiveAction
Thebatterypackloses
chargequickly.
1.Thebatterypackisover
orundertheappropriate
temperaturerange.
1.Movethebatterypack
toaplacewhereitis
dryandthetemperature
isbetween5°C(41°F)
and40°C(104°F).
1.Thebatterycharger
isoverorunder
theappropriate
temperaturerange.
1.Unplugthebattery
chargerandmoveitto
aplacewhereitisdry
andthetemperature
isbetween5°C(41°F)
and40°C(104°F).
Thebatterychargerisnot
working.
2.Theoutletthatthe
batterychargeris
pluggedintodoesnot
havepower.
2.Contactyourlicensed
electriciantorepairthe
outlet.
TheLEDindicatorlighton
thebatterychargerisred.
1.Thebatterycharger
and/orbatterypack
isoverorunder
theappropriate
temperaturerange.
1.Unplugthebattery
chargerandmovethe
batterychargerand
batterypacktoaplace
whereitisdryandthe
temperatureisbetween
5°C(41°F)and40°C
(104°F).
11
Problem
PossibleCauseCorrectiveAction
1.Thereisanerrorin
thecommunication
betweenthebattery
packandthecharger.
1.Removethebattery
packfromthebattery
charger,unplugthe
batterychargerfrom
theoutlet,andwait
10seconds.Plugthe
batterychargerintothe
outletagainandplace
thebatterypackonthe
batterycharger.Ifthe
LEDindicatorlighton
thebatterychargeris
stillblinkingred,repeat
thisprocedureagain.
IftheLEDindicator
lightonthebattery
chargerisstillblinking
redafter2attempts,
properlydisposeofthe
batterypackatabattery
recyclingfacility.
TheLEDindicatorlight
onthebatterychargeris
blinkingred.
2.Thebatterypackis
weak.
2.Properlydisposeofthe
batterypackatabattery
recyclingfacility.
1.Thereismoistureon
theleadsofthebattery
pack.
1.Allowthebatterypack
todryorwipeitdry.
Thetooldoesnotrunor
doesnotruncontinuously.
2.Thebatteryisnotfully
installedintothetool.
2.Removeandthen
replacethebatteryinto
thetoolmakingsure
thatitisfullyinstalled
andlatched.
Itisdifculttoremovethe
batterypackfromthetool.
1.Thebatterypack/tool
isneworthereis
corrosioninthebattery
terminalsand/orthe
terminalsonthetool.
1.Cleantheterminals
onthebatteryand
thetool.Thenapply
dielectricgreasetothe
batteryterminals;do
notuseanyothertype
oflubricantasitcan
damagetheterminals.
12
Notes:
Notes:
Notes:
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