Grand Hall SOURCE04BLP Owner's manual

Brand: Grand Hall

Model: SOURCE04BLP

Category: Barbecues & grills

Type: Owner's manual

P80157002A - Rev:2004/02/02

Note to Installer: Leave this Owner's Manual

with the consumer after delivery and/or installation.

Note to Consumer: Leave this Owner's Manual

in a convenient place for future reference.

WARNING:

Read this Owner's Manual carefully and be sure

your gas grill is properly assembled, installed and

maintained. Failure to follow these instructions

could result in serious bodily injury and/or property

damage. This gas grill is intended for outdoor use

only and is not intended to be installed in or on

recreational vehicles or boats.

Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged

or missing parts when you unpack this unit from the shipping box, call us 8:00am - 4:30pm CST,

Monday through Friday at: 1-877-934-7455

Liquid Propane Gas Grill

Model SOURCE04BLP

Owner's Manual

Natural Gas Grill

Model SOURCE04BNG

Manufacturer:

Grand Hall Enterprise Co., Ltd.

9th Fl., No. 298, Rueiguang Rd., Neihu,

Taipei, Taiwan (114)

Warranty.....................................................2

Safety Instructions.....................................2

Hardware....................................................6

Parts Diagram and Lists........................8

Assembly Instructions..............................13

Lighting Instructions................................25

Back Burner, Rotisserie Instructions.......27

Cleaning and Maintenance Instructions....31

Frequently Asked Questions..................33

Grill Warranty

Table of Contents

Read These Safety Instructions

Combustion by products produced when using

this product contain chemicals known to the

State of California to cause cancer, birth

defects, or other reproductive harm.

WARNING

Grill Installation Codes

The installation must conform with local codes or, in

the absence of local codes, with either the National

Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/

CGA-B149.1, Natural Gas and Propane Installation

Code.

IMPORTANT: Your LP Gas Grill cannot be con-

verted to use Natural Gas. Attempting to do so is

extremely hazardous and will also void the grill

warranty.

LP Gas Safety Instructions

FOR YOUR SAFETY

If you smell gas:

Shut off gas to the appliance.

Extinguish any open flame such as candle,

cigarette, lighter, etc., that could cause gas to

ignite.

Open the Grill Lid.

If odor continues, immediately call your gas

supplier or your fire department.

FOR YOUR SAFETY

Do not store or use gasoline or other flam-

mable material and liquids in the vicinity of this

or any other appliance.

A LP cylinder not connected for use must not

be stored in the vicinity of this or any other

appliance.

Your grill will get very hot. Never lean over

the cooking area while using your grill. Do not

touch cooking surfaces, grill housing, Lid or any

other grill parts while the grill is in operation, or

until the grill has cooled down after use.

Failure to comply with these instructions

may result in serious bodily injury.

WARNING

(a) Do not store a spare LP-gas cylinder

under or near this appliance;

(b) Never fill the cylinder beyond 80 percent

full; and

followed exactly, a fire causing death or

serious injury may occur.

Failure to comply with these instructions

could result in a fire or explosion that

could cause serious bodily injury, death, or

property damage.

WARNING

Full 1-Year Warranty on Grill

For one year from the date of purchase we will

repair or replace, at our option, any grill part

(except for paint loss, rusting and ignitor battery)

that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the

designated time periods listed below, we will replace

the following grill parts if they are defective in

material or workmanship. You will be charged for

labor.

1 Year: Cast Iron Burners

2 Years: All Other Grill Parts (except flame tamers,

cooking grids and ignitor battery)

•

Warranty Service

Call our Grill Information Center 8am - 4:30pm CST,

Monday through Friday at 1-877-934-7455

Warranty Restrictions

This warranty is void if grill is used for com-

mercial or rental purposes.

This warranty applies only when the grill is

used in the United States.

This warranty gives you specific legal rights,

and you may also have other rights which vary

from state to state.

•

LP gas tanks must be stored outdoors in a

well-ventilated area and out of the reach of

children. Disconnected LP gas tanks must not

be stored in a building, garage or any other

enclosed area.

When your gas grill is not in use the gas

must be turned off at the LP gas tank.

The regulator and hose assembly can be seen

after opening the doors (if applicable), must be

inspected before each use of the grill. If there

is excessive abrasion or wear or if the hose is

cut, it must be replaced prior to the grill being

used again.

Keep the gas regulator hose away from hot

grill surfaces and dripping grease. Avoid unnec-

essary twisting of hose. Visually inspect hose

prior to each use for cuts, cracks, excessive

wear or other damage. If the hose appears

damaged do not use the gas grill. Call our

Grill Information Center for a replacement,

at 1-877-934-7455.

Never light your gas grill with the lid closed or

before checking to ensure the burner tubes are

fully seated over the gas valve orifices.

Never allow children to operate your grill. Do

not allow children to play near your grill.

•

Never connect an unregulated LP gas tank to

your gas grill. The gas regulator assembly

supplied with your gas grill is adjusted to have

an outlet pressure of 11" water column (WC)

for connection to an LP gas tank.

Only use the regulator and hose assembly

supplied with your gas grill. Replacement

regulators and hose assemblies must be those

specified by manufacturer.

Have your LP gas tank filled by a reputable

propane gas dealer and visually inspected and

re-qualified at each filling.

Never fill the gas tank beyond 80% full.

Have your propane gas dealer check the

release valve after every filling to ensure that it

remains free of defects.

Always keep LP gas tanks in upright position.

Do not store (or use) gasoline or other flammable

vapors and liquids in the vicinity of this gas grill.

LP gas tanks not connected for use must NOT be

stored on bottom shelf or in the vicinity of this or

any other gas grill.

Do not subject the LP gas tank to excessive heat.

Never store an LP gas tank indoors. If you

store your gas grill in the garage or other indoor

location, always disconnect the LP gas tank

first and store it safely outside.

•

Proper Placement and Clearance of Grill

Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill

is to be used outdoors only, at least 24 inches from

the back and side of any combustible surface. Do

not locate this appliance under overhead unprotected

combustible surfaces. Do not obstruct the flow of

ventilation air around the gas grill housing.

This outdoor gas grill is not intended to be installed in

or on recreational vehicles and/or boats.

Correct LP Gas Tank Use

LP gas grill models are designed for use with a

standard 20 lb. Liquid Propane Gas (LP gas) tank,

not included in grill box. Never connect your gas

grill to an LP gas tank that exceeds this capacity.

A tank of approximately 12 inches in diameter by

18-1/2 inches high is the maximum size LP gas

tank to use. You must use an "OPD" gas tank

which offers a listed Overfill Prevention Device.

This safety feature prevents tank from being overfilled

which can cause malfunction of LP gas tank,

regulator and/or grill.

The LP gas tank must be constructed and marked

in accordance with the Specifications for LP-Gas

Cylinders of the U.S. Department of Transportation

(D.O.T.) or the National Standard of Canada, CAN/

CSA-B339, Cylinders, Spheres and Tubes for Trans-

portation of Dangerous Goods; and Commission, as

applicable.

The LP gas tank has a shutoff valve, termi-

nating in an LP gas supply tank valve outlet,

that is compatible with a Type 1 tank con-

nection device. The LP gas tank must also

have a safety relief device that has a direct

connection with the vapor space of the tank.

The tank supply system must be arranged

for vapor withdrawal.

The LP gas tank used must have a collar

to protect the tank valve.

NOTE: The normal flow of gas through the

regulator and hose assembly can create a

humming noise. A low volume of noise is

perfectly normal and will not interfere with

operation of the grill. If humming noise is

loud and excessive you may need to purge

air from the gas line or reset the regulator

excess gas flow device. This purging proce-

dure should be done every time a new LP

gas tank is connected to your grill. For help

call the Grill Information Center for assis-

tance, 8:00am - 4:30pm CST, Monday

through Friday 1-877-934-7455.

Shut off gas supply to the gas grill.

Turn the Control Knobs to OFF position.

Extinguish any open flame such as candle,

cigarette, lighter, etc., that could cause gas

to ignite.

Open the Grill Lid.

Get away from the LP gas tank.

Do not try to fix the problem yourself.

If odor continues or you have a fire you

cannot extinguish, call your fire depart-

ment. Do not call near the LP gas tank

because your telephone is an electrical

device and could create a spark resulting

in fire and/or explosion.

•

WARNING

If you smell gas:

Figure 1 (Natural gas model only)

GAS SUPPLY

QUICK

DISCONNECT

INSIDE

WALL

OUTSIDE

WALL

MALE

FITTING

TO GRILL

LOCKING

SHUT OFF

Your natural gas grill is designed to operate on

natural gas only, at a pressure of 7" water column

(WC) (1/4 psi or 1.75 kpa), regulated at the

residential meter. Check with your gas utility

company for local gas pressure and with your

local municipality for building code requirements. If

your residential gas line pressure has not been

regulated to 7" WC, contact your local gas utility

company for professional assistance.

The gas pressure Regulator supplied with this

appliance must be used. This Regulator is set

for an outlet pressure of 4" W.C.

It is recommended that a Shutoff Valve be installed

at the gas supply source outdoors. Install at a point

after the gas pipe exits the outside wall and before

the quick-disconnect hose, or install it at the point

before the gas line piping enters the ground.

See Figure 1.

Pipe sealing compound or pipe thread tape resistant

to the action of natural gas must be used on all male

pipe threads when making the connection.

Disconnect your gas grill from fuel source when

the gas supply is being tested at high pressures.

This gas grill and its individual shutoff valve must

be disconnected from the gas supply pipe system

during any pressure testing of that system at

pressure in excess of 1/2 psi (3.5kpa).

Turn off your gas grill when the gas supply is

being tested at low pressures. The grill must be

isolated from the gas supply pipe system by

closing its individual manual shutoff valve during

any pressure testing of the gas supply pipe

system at pressures equal to or less than 1/2 psi

(3.5kpa).

•

IMPORTANT: Your Natural Gas Grill cannot be

converted to use LP Gas. Attempting to do so is

extremely hazardous and will also void the grill

warranty.

Natural Gas Safety Instructions

•

CAUTION: Spiders and small insects occa-

sionally spin webs or make nests in the grill

Burner Tubes during transit and warehousing.

These webs can lead to a gas flow obstruc-

tion which could result in a fire in and around

the Burner Tubes. This type of fire is known

as a "FLASHBACK" and can cause serious

damage to your grill and create an unsafe

operating condition for the user.

To reduce the chance of "FLASHBACK", you

must clean the burner tubes before assem-

bling your grill, and at least once a month in

late summer or early fall when spiders are

most active. Also perform this Burner Tube

cleaning procedure if your grill has not been

used for an extended period of time.

CAUTION: BEWARE OF FLASHBACK

To reduce the chance of "FLASHBACK" (see

CAUTION at left) clean the Burner Tubes and

Burners before fully assembling your grill.

Remove the Cotter Pin from the rear underside

of each Burner using a pair of long nose pliers.

Carefully lift each Burner up and away from the

Gas Valve Orifice, then refer to Figure 1 and

perform one of these three cleaning methods:

Bend a stiff wire, (a lightweight coat hanger

works well) into a small hook as shown

below. Run the hook through the Burner Tube

and inside the Burner several times to remove

any debris.

Use a bottle brush with a flexible handle.

Run the brush through the Burner Tube and

inside the Burner several times, removing any

debris.

Use an air hose to force air through each

Burner Tube. The forced air should pass

debris or obstructions through the Burner and

out the Ports.

Flashback Prevention

Assembly Tips

•

Long nose pliers can be used to remove

Cotter Pin when cleaning the Burners

Use work gloves to protect your hands

Wear eye protection

When you have finished assembling your

grill we strongly urge that all Screws be

tightened with a Screwdriver

The location of the Burner Tube with re-

spect to the Orifice is vital for safe opera-

tion. Check to ensure the Orifice is inside

the Burner Tube before using your gas grill.

See Figure 2. If the Orifice is not inside

the Burner Tube, lighting the Burner may

cause explosion and/or fire.

WARNING

Figure 1

Figure 2

ORIFICE

BURNER TUBE

GAS VALVE

ASSEMBLY

TO CLEAN BURNER TUBE,

INSERT HOOK HERE

BURNER TUBE

SPARK ELECTRODE

ASSEMBLY

GAS COLLECTOR BOX

BURNER

FOOT

BURNER PORT

COTTER PIN

The following table illustrates a breakdown of the hardware pack. It highlights what components are used

in the various stages of assembly.

Contents for Hardware Pack/LPG (Part #P06020003A)

Install Cart Side Panel, Caster Seat and Cart

Bottom Shelf

Attach Caster Seat to Cart Bottom Shelf

Attach Cart Side Panel to Cart Rear Panel

Attach Door Handle Bracket to Doors

Attach Door Bracket to Cart Side Panel

Attach Tank Pull-Out Tray Assembly and Tank Pull-

Out Tray Stop to Cart Bottom Shelf

Attach Side Burner Frame and Side Shelf to Bowl

Attach Handle Brackets to Side Burner and Side

Shelf

Attach Bowl to Cart

Attach Tool Holder/Towel Rack to Side Burner

Frame/Side Shelf and side of Control Panel

Install Cart Towel Rack and Spice Basket

Power the Electric Ignitor

Power the Fuel Gauge

Tighten the Caster

S112G04401

S313G04061

S112G04081

S142G04161

S112G03081

S172G03081

P05301001A

P05301002A

P05515005A

Phillips Head Screw 1/4"x2"-1/2"

Flange Nut 1/4"

Phillips Head Screw 1/4"x1/2"

Countersink Flat Head Screw 1/4"x1"

Phillips Head Screw 3/16"x1/2"

Self-Tapping Screw 3/16"x1/2"

Battery/AA

Battery/AAA

Wrench

Ref.

Purpose of Components

Qty.Component

Battery/AA

Qty. 2

Ref. # P05301001A

Countersink Flat Head Screw 1/4"x1"

Qty. 6

Ref. # S142G04161

Phillips Head Screw 1/4"x2-1/2"

Qty. 8

Ref. # S112G04401

Phillips Head Screw 3/16"x1/2"

Qty. 2

Ref. # S112G03081

Flange Nut 1/4"

Qty. 8

Ref. # S313G04061

Phillips Head Screw

1/4"x1/2"

Qty. 46

Ref. # S112G04081

Size and Quantity of each Hardware Piece:

LPG MODEL ONLY

Wrench (scale: 1/2)

Qty. 1

Ref. # P05515005A

Battery/AAA

Qty. 2

Ref. # P05301002A

Self-Tapping Screw

3/16"x1/2"

Qty. 6

Ref. # S172G03081

The following table illustrates a breakdown of the hardware pack. It highlights what components are used

in the various stages of assembly.

Contents for Hardware Pack/NG (Part #P06020004A)

Install Cart Side Panel, Caster Seat and Cart

Bottom Shelf

Attach Caster Seat to Cart Bottom Shelf

Attach Cart Side Panel to Cart Rear Panel

Attach Door Handle Bracket to Doors

Attach Door Bracket to Cart Side Panel

Attach Side Burner Frame and Side Shelf to Bowl

Attach Handle Brackets to Side Burner and Side

Shelf

Attach Bowl to Cart

Attach Tool Holder/Towel Rack to Side Burner

Frame/Side Shelf and side of Control Panel

Attach NG Regulator Bracket to Cart Side Panel

Install the Cart Towel Rack and Spice Basket

Power the Electric Ignitor

Tighten the Caster

S112G04401

S313G04061

S112G04081

S142G04161

S112G03081

S313G03051

S172G03081

P05301001A

P05515005A

Phillips Head Screw 1/4"x2"-1/2"

Flange Nut 1/4"

Phillips Head Screw 1/4"x1/2"

Countersink Flat Head Screw 1/4"x1"

Phillips Head Screw 3/16"x1/2"

Flange Nut 3/16"

Self-Tapping Screw 3/16"x1/2"

Battery/AA

Wrench

Ref.

Purpose of Components

Qty.Component

Battery/AA

Qty. 2

Ref. # P05301001A

Countersink Flat Head Screw 1/4"x1"

Qty. 6

Ref. # S142G04161

Phillips Head Screw 1/4"x2-1/2"

Qty. 8

Ref. # S112G04401

Size and Quantity of each Hardware Piece:

NG MODEL ONLY

Phillips Head Screw

3/16"x1/2"

Qty. 4

Ref. # S112G03081

Flange Nut 1/4"

Qty. 8

Ref. # S313G04061

Phillips Head Screw

1/4"x1/2"

Qty. 40

Ref. # S112G04081

Wrench (scale: 1/2)

Qty. 1

Ref. # P05515005A

Self-Tapping Screw

3/16"x1/2"

Qty. 6

Ref. # S172G03081

Flange Nut 3/16"

Qty. 2

Ref. # S313G03051

SOURCE04BLP & NG Parts Diagram

QTYREF#

PART#

DESCRIPTION

SOURCE04BLP & NG Parts List

18a

Lid

Lid Hinge Support, Left

Lid Hinge Support, Right

Temperature Gauge

Handle Bracket, Left

Handle Bracket, Right

Lid Handle

Handle Heat-Insulating Spacer

Protective Pad

Name Plate

Cooking Rack/Secondary

Cooking Grid/Large

Cooking Grid/Small

Flame Tamer/Stainless Steel

Smoker Drawer

Smoker Drawer Bracket, Front

Smoker Drawer Bracket, Rear

Burner/Main

Burner Air Shutter/Main (NG only)

Smoker Burner

Burner Bracket

Gas Collector Box with Electrode

Electric Wire Set

Bowl Panel, Left

Bowl Panel, Right

Bowl Panel, Front

Bowl Panel, Rear

Bowl Wind Shield

Grease Tray Track, Left

Grease Tray Track, Right

Grease Tray Heat Shield, Upper

Grease Tray

Gas Valve/Manifold Assembly (LPG)

Gas Valve/Manifold Assembly (NG)

Electric Ignitor, 4-Port

Electric Ignitor, 2-Port

Control Panel (LPG)

Control Panel (NG)

Control Knob

Control Knob Seat

Back Burner Assembly (LPG)

Back Burner Assembly (NG)

Back Burner Frame

Y0110021

P03320003K

P03320004K

P00601171A

P00301026E

P00302026E

P00205045B

P06801008A

P05518002I

P00416001C

P01517002B

P01604001B

P01604003B

P01708001B

P06701006A

P06703001A

P06703002A

P02001062E

P05524006A

P02008002A

P02213024A

P02609004B

P02615017A

P00705057G

P00706057G

P00738096C

P00725146C

P0071608FC

P05330001E

P05330002E

P06904003C

P0270605CC

Y0060111

Y0060112

P02502024C

P02502012C

P02910061B

P02910061G

P03411073L

P03415024A

Y0030012

Y0030013

P02011007E

SOURCE04BLP & NG Parts List

QTYREF#

PART#

DESCRIPTION

---

Back Burner Extension Tube

Back Burner Wind Shied

Cart Side Panel, Left (LPG only)

Cart Side Panel, Left (NG only)

Cart Side Panel, Right

Cart Bottom Shelf (LPG only)

Cart Bottom Shelf (NG only)

Cart Rear Panel

Door Bracket

Door, Left

Door, Right

Door Trim Plate, Left

Door Trim Plate, Right

Door Magnet

Door Handle Bracket, Left

Door Handle Bracket, Right

Door Handle

Door Handle Heat-Insulating Spacer

Caster, 3 in., with Brake

Caster Seat Set

Tank Pull-Out Tray Assembly (LPG only)

Side Burner Frame

Side Shelf, Right

Side Shelf Handle

Side Burner Lid

Side Burner Lid Knob

Side Burner Lid Bracket

Side Burner Pot Support

Side Burner Electrode

Side Burner Gas Valve Assembly (LPG)

Side Burner Gas Valve Assembly (NG)

Side Burner with Brass Ring

Side Burner Bracket

Side Burner Connection Hose (LPG)

Side Burner Connection Hose (NG)

Tool Holder/Towel Rack

Tool Hook

Regulator with Hose (LPG)

Hose/LPG/Protective Plate

Regulator Assembly (NG)

Side Burner Extension Hose (NG only)

Hose, 12 ft. (NG)

Cart Spice Basket

Cart Towel Rack Bracket

Cart Towel Rack

Lighting Stick

Hardware Pack (LPG)

Hardware Pack (NG)

Owner's Manual

Grill Cover

Rotisserie Assembly

P03701002A

P06906008C

P07602002A

P07602003A

P07603002A

P01009001C

P01009002C

P07701023A

P03302008C

P04302014A

P04303017A

P07506004A

P07507004A

P05523002K

P00301036E

P00302036E

P00205048B

P06801009A

P05106003D

Y0260018

Y0340017

P01108002B

P01107003B

P00205046B

P01127001A

P00215001B

P03326001A

P00814001D

P02607003C

Y0060113

Y0060114

P02002005G

P02215025A

P03705008H

P03705008I

P05514004A

P05514005A

P03601011A

P05535001L

Y0080015

P03705010A

P03703001A

P05203001A

P05212008A

P05209003A

P05313023B

P06020003A

P06020004A

P80157002A

P07002005B

Y0250052

SOURCE04BLP & NG Parts List

Record your grill Model Number and Serial Number

below for future reference.

MODEL NUMBER

SERIAL NUMBER

CSA label located here

For the repair or replacement parts you need:

Call 8:00am - 4:30 pm CST, Monday through Friday at 1-877-934-7455.

To make sure you obtain the correct replacement part(s) for your Gas Grill, please refer to the parts list. The

following information is required to assure you receive the correct part(s):

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Description

4. Quantity of part(s) needed

Please allow sufficient time to process and ship.

IMPORTANT: Keep this Owner's Manual for convenient referral and for part(s) replacement.

IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be

dangerous. This will also void your warranty.

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us

8:00 am - 4:30 pm CST, Monday through Friday at: 1-877-934-7455

Y0250052 Rotisserie Assembly Parts Diagram

Hardware for Rotisserie

Y0250052 Rotisserie Assembly Parts List

REF#

PART#

DESCRIPTION

QTY

Rot. Spit

Rot. Holding Fork

Rot. Thumbscrew 1/4"x1/2"

Rot. Thumbscrew #10x1/2"

Rot. Collar

Rot. Bushing

Rot. Handle

Rot. Motor Bracket

Rot. Motor/AC

Rot. Phillips Head Screw #10-24x3/4" UNC

Rot. Hex Nut #10-24 UNC

Rot. Plain Washer 3/16"

P05508054A

P05508077A

S196G04081

S196G10081

P05508032A

P05508033A

P05508076E

P03308002A

P07101017B

S112G10124

S362G10124

S411G03084

Rot. Plain Washer 3/16"

Qty. 2

Ref. # S411G03084

Rot. Hex Nut #10-24 UNC

Qty. 2

Ref. #S362G10124

Rot. Thumbscrew 1/4"x1/2"

Qty. 2

Ref. #S196G04081

Rot. Thumbscrew #10x1/2"

Qty. 1

Ref. #S196G10081

Rot. Phillips Head Screw

#10-24x3/4" UNC

Qty. 2

Ref. #S112G10124

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us

8:00 am - 4:30 pm CST, Monday through Friday at: 1-877-934-7455

CAUTION: While it is possible for one person to assemble this grill, obtain assistance from another person when

handling some of the larger, heavier pieces, especially the grill head.

Assembly Instructions

During unpacking and assembly always wear work gloves and eye protection.

Open Lid of shipping carton and remove top sheet of cardboard. Lay cardboard sheet on floor and use as a work

surface to protect floor and grill parts from scratches.

Remove packing materials and cart parts from shipping carton.

You may slice the carton front corners with a utility knife to lay open the carton front panel. This will allow you to

raise the grill head Lid and remove the components packed inside the head, making it easier to lift.

With an assistant, lift the grill head out of the shipping carton and place it on the cardboard work surface.

Use the parts list to check that all parts have been included.

Inspect the grill for damage as you assemble it. Do not assemble or operate the grill if it appears damaged. If

there are damaged or missing parts when you unpack the shipping box, or you have questions during the

assembly process, call:

1-877-934-7455

Assembling The Cart To The Grill Head

Phillips Head Screw

1/4"x1/2"

Qty. 8

Ref. # S112G04081

Phillips Head Screw 1/4"x2-1/2"

Qty. 8

Ref. # S112G04401

Flange Nut 1/4"

Qty. 8

Ref. # S313G04061

1. Place 2 Caster Seats into the bottom of Left Side Panel, and 2 Caster Seats into the bottom of Right Side Panel.

2. Insert the Cart Bottom Shelf to the 4 Caster Seats. Tighten securely by using 8 of the 1/4"x1/2" Phillips Head

Screws.

3. Align the holes on Cart Side Panel, Caster Seat and Cart Bottom Shelf, and tighten securely by using eight

1/4"x2-1/2" Phillips Head Screws and eight 1/4" Flange Nuts.

4. Screw the 4 Casters into the thread holes on the Caster Seats. Turn the threaded stem by hand, clockwise until it

stops. Tighten securely by using the provided Wrench.

Wrench

Qty. 1

Ref. # P05515005A

Phillips Head Screw

1/4"x1/2"

Qty. 4

Ref. # S112G04081

5. Install the Cart Rear Panel to inside of Left and Right Side Panel. Tighten securely by using 4 of the 1/4"x1/2" Phillips

Head Screws.

Install The Tank Pull-Out Tray (For LPG model only)

1. Attach Tank Pull-Out Tray Stop to Cart Bottom Shelf by using two 1/4"x1/2" Phillips Head Screws.

2. Install the Tank Pull-Out Tray to the Cart Bottom Shelf. Tighten securely by using 4 of the 1/4"x1/2" Phillips Head

Screws.

1. Attach each Door Handle to Doors by using 4 of the 1/4"x1/2" Phillips Head Screws.

2. Place Right Bottom Door axle into Door axle hole on the bottom of Right Side Panel.

3. Place Door Bracket hole into the Door axle on the top of Right Door.

4. Install Door Bracket to the top of Right Side Panel. Tighten loosely by using 2 of the 1/4"x1/2" Phillips Head Screws.

5. Place Left Bottom Door axle into Door axle hole on the bottom of Left Side Panel.

6. Lift Door Bracket and place hole into the Door axle on the top of Left Door.

7. Install Door Bracket to the top of Left Side Panel. Tighten loosely by using 2 of the 1/4"x1/2" Phillips Head Screws.

8. Adjust the 2 Doors and Door Bracket then tighten securely by using 4 of the 1/4"x1/2" Phillips Head Screws.

Install The Doors

Phillips Head Screw

1/4"x1/2"

Qty. 6

Ref. # S112G04081

Phillips Head Screw

1/4"x1/2"

Qty. 12

Ref. # S112G04081

1. With an assistant, lift and position the Grill Head onto the Grill Cart.

2. Align the 3 holes of Right Bowl Side Panel to the thread holes on the Cart Right Side Panel. Tighten securely by

using 3 of the 1/4"x1" Flat Head Screws.

3. Align the 3 holes of Left Bowl Side Panel to the thread holes on the Cart Left Side Panel. Tighten securely by using

3 of the 1/4"x1" Flat Head Screws.

Install The Grill Head

Countersink Flat Head Screw 1/4"x1"

Qty. 6

Ref. # S142G04161

Attach four 1/4"x1/2" Phillips Head Screws into the top threaded holes on the Left Bowl Side Panel. Do not

tighten these screws. Allow enough room to slide the slotted holes on the Side Burner Frame Bracket onto the

screws. Place and position the Side Burner Frame then tighten the previous screws securely.

Install The Side Burner Frame

Phillips Head Screw

1/4"x1/2"

Qty. 4

Ref. # S112G04081

Attach four 1/4"x1/2" Phillips Head Screws into the top threaded holes on the Right Bowl Side Panel. Do not

tighten these screws. Allow enough room to slide the slotted holes on the Right Side Shelf onto the screws.

Place and position the Right Side Shelf then tighten the previous screws securely.

Install The Side Shelf

Phillips Head Screw

1/4"x1/2"

Qty. 4

Ref. # S112G04081

Install The Side Burner Connection Hose

1. Install the Side Burner Connection Hose into Socket as shown in Figure 1.

2. To connect, push back Sleeve of the Socket. See Figure 1a. Insert Plug then release Sleeve. See Figure 1b.

Push Plug until sleeve snaps forward locking the Plug into the Socket. See Figure 1c.

(Natural Gas only)

SOCKET

PLUG

SLEEVE

For Natural Gas Models attach the Regulator

Bracket to Left Cart Side Panel using two 3/16"x

1/2" Phillips Head Screws and two 3/16" Flange Nuts

tightly. See Figure 2 below.

Figure 1

Figure 2

Phillips Head Screw 3/16"x1/2"

Qty. 2

Ref. # S112G03081

EXTENSION HOSE

REGULATOR ASSEMBLY / NG

REGULATOR BRACKET

Flange Nut 3/16"

Qty. 2

Ref. # S313G03051

SIDE BURNER

CONNECTION HOSE

SIDE BURNER

GAS VALVE

SOCKET

1. Loosen the front-lower screw on Right Side Shelf.

2. Secure firmly using the previous loosened screw to attach Towel Rack and Right Side Shelf, one 3/16"x1/2"

Phillips Head Screw for Towel Rack and side of Control Panel.

3. Loosen the front-lower screw on Side Burner Frame.

4. Slide the 5 Tool Hooks onto the Tool Holder with the hooks facing the Side Burner Frame. Secure firmly using

the previous loosened screw to attach Tool Holder and Side Burner Frame, one 3/16"x1/2" Phillips Head Screw

for Tool Holder and side of Control Panel.

Install The Towel Rack and Tool Holder

Install the Cart Towel Rack and Spice Basket onto the Right Door Trim Plate by using six 3/16"x1/2" Self-Tapping

Screws.

Install The Cart Towel Rack and Spice Basket

Phillips Head Screw 3/16"x1/2"

Qty. 2

Ref. # S112G03081

Self-Tapping Screw 3/16"x1/2"

Qty. 6

Ref. # S172G03081

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Grand Hall SOURCE04BLP Owner's manual

Brand: Grand Hall

Model: SOURCE04BLP

Category: Barbecues & grills

Type: Owner's manual

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Grand Hall SOURCE04BLP Owner's manual

Grand Hall SOURCE04BLP Owner's manual

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