Facom CL3.CTB120 Owner's manual

Category
Power tools
Type
Owner's manual

This manual is also suitable for

1
PINCE A COLLIER ELECTROPORTATIVE EN KIT
POWER CLAMP PLIERS KIT
TRAGBARE, ELEKTRISCHE KABELBINDERZANGE IM SATZ
ALICATE PARA ABRAZADERA ELECTROPORTATIL
KIT PINZA ELETTRICA PORTATILE PER FASCETTE
CONJUNTO DE FERRAMENTA PARA INSTALAÇÃO
DE ABRAÇADEIRAS PORTÁTIL
Notice originale
Original instructions
Originalbedienungsanleitung
Manual original
Istruzioni originali
Manual original
CL3.CTB50
CL3.CTB120
CL3.CTB50
CL3.CTB120
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This manual contains the instructions of use and important safety information. Before using this
product, always read this manual thoroughly.
1. SAFETY INSTRUCTIONS
WARNING - Read all safety warnings and instructions. Ignoring the warnings and instructions may result in
an electric shock, a fire and/or severe injury.
Keep all warnings and instructions for later reference.
1.1 SAFETY IN THE WORK ZONE
a) Maintain the work zone clean and well lit. Cluttered or dark areas are prone to accidents.
b) Do not operate power tools in explosive atmospheres, for example in the presence of flammable
liquids, gas or dust. Power tools generate sparks likely to ignite dust or fumes.
c) Keep children and persons away when using the tool. Any
distractions can cause you to lose control of the tool.
1.2 SAFETY
a) When using this tool, stay vigilant, focused and use common sense. Do not use the tool when you
are tired or under the influence of drugs, alcohol or medication.
A moment of inattention when using a tool may cause severe injuries.
b) Wear safety equipment. Always wear eye protection.
Safety equipment such as dust masks, non-slip safety shoes, helmets or hearing protection appropriate to the
conditions shall reduce injuries.
c) Do not rush. Keep an appropriate position and balance at all times.
This allows better tool control in unexpected situations.
d) Clothe appropriately. Do not wear ample clothing or jewellery.
Keep your hair, clothing and gloves away from moving parts. Ample clothing, jewellery or long hair can be
caught in moving parts.
1.3 USING TOOLS RUNNING ON BATTERIES AND PRECAUTIONS OF USE
a) Recharge the unit only with the charger specified by the manufacturer. A charger not adapted to the
type of battery unit can create a risk of fire when used with another type of battery unit.
b) When a battery unit is not used, keep it away from any other metallic object, for example paper
clips, coins, keys, nails, screws or any other small size objects which may establish a connection from
one terminal to the other. Shorting the terminals of a battery can cause burns or a fire.
c) In bad conditions, fluid can be ejected from the battery; avoid any contact. In case of accidental
contact, clean with water. In case of contact of the fluid with the eyes, also seek medical help. The fluid
ejected from the batteries may cause irritations or burns.
1.4 MAINTENANCE AND SERVICING
a) This tool must be maintained by a skilled repairman using only spare parts which are
identical. This will ensure the tool remains safe.
Warning – when this symbol is displayed, safety measures are indicated to prevent any
danger and damage.
Information – when this symbol is displayed, recommendations of use are given for effective
handling of the tool
KEEP THESE INSTRUCTIONS for review, training and transmission to any new user.
i
EN
IMPORTANT SAFETY INFORMATION ENCLOSED. READ THIS MANUAL BEFORE
OPERATING THE MACHINE. SAVE FOR FUTURE REFERENCE.
WARNING: ALWAYS USE SAFETY GLASSES. EVERYDAY EYEGLASSES ARE NOT SAFETY
GLASSES.
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2. OVERALL VIEW
2.1 PRESENTATION
Clamp pliers make up an exclusive power system allowing to repeat clamping without efforts with proper control
of the tightening torque and good repeatability while ensuring perfect cutting.
All clamps are fi tted a clamping head offering a force setting, but also the possibility to turn the head in different
directions.
2.2 DESCRIPTION
1. Clamping head
2. Adjustment thumbscrew
3. Indicator lamp
4. Battery locking clip
5. Trigger
6. Opening for head changing (only for maintenance)
7. Suspension hook fastener.
8. Ring limiting access to the torque locking function
In case of long-term storage, remove the battery from the tool and store it in a low humidity zone
preferably between -20°C and +25°C (max 50°C).
2.3 MODELS
2 versions are available to cover a broad range of fl anges:
For narrow fl anges Pliers for wide fl anges
L = 2.4 to 4.8mm / 0.094” to 0.189” L= 4.8mm à 7.6mm / 0.189” to 0.299”
8 clamping forces 2 clamping forces
(Black color) (Orange color)
Narrow interchangeable head Wide interchangeable head
ref : CL3.CTB50-MK ref : CL3.CTB120-MK
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3. ACCESSORIES
3.1 BATTERY
The clamp is designed to operate safely only with a FACOM battery pack ref. CL3.CTB-BA and bearing the
following label.
‘Battery’ reference: CL3.CTB-BA
Specifications
Voltage 11.25VDC
Capacity 2.95Ah / 33.2Wh
Refer to the battery’s user instructions for its precautions of use.
3.2 CHARGER
A standard recharging station, compatible with the battery, is available for sale.
‘Battery charger’ reference: CL3.CTB-CH
Charger specifications:
Input voltage range 18-24V 4-3A
Output voltage range 0-16.8V 0-4A
Power 60W
Supplied with compatible mains power supply.
Refer to the charger’s user instructions for its precautions of use.
Warning: If the supply cable is damaged, it must be replaced by the manufacturer, their after sales service or
individuals with similar qualifications to prevent any danger;
‘Mains Lead Europe’ reference: CL3.CTB-PCEU
‘Mains Lead UK’ reference: CL3.CTB-PCUK
‘Mains Lead USA & Canada’ reference: CL3.CTB-PCUS
‘Mains Lead Switzerland’ reference: Upon request
‘Mains Lead Italy’ reference: Upon request
‘Mains Lead Russia’ reference: Upon request
‘Mains Lead Brazil’ reference: Upon request
‘Mains lead Australia’ : Upon request
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3.3 SUSPENSION CLIP
To facilitate even more handling of the tool on a fi xed station, a suspension clip is available to allow the user even
easier handling.
‘Suspension hook’ reference: CL3.CTB-SH
3.4 MAINTENANCE KIT
This set is necessary for maintenance on the pliers. There are two versions corresponding to the
different models: CL3.CTB50-MK and CL3.CTB120-MK.
It includes
- 1 head
- 1 removal tool
- 2 spare blades
The blade should be changed every 30k cycles and the head every 100k cycles.
3.5 BELT AND HOLSTER
To allow the user effortless transporting of the clamp and keeping it ready for use, a belt with a holster is available.
‘Right holster’ reference: CL3.CTB-HR
‘Left holster’ reference: CL3.CTB-HL
‘Belt’ reference: CL3.CTB-B
4. FIRST USE
Before fi rst use, charge the battery using the charger supplied. Any other charger is rigorously forbidden both in
functional and safety terms.
Once the battery charged, insert it into the appropriate tool housing in the right insertion direction. The pliers are
ready for use.
5. INSERTING/REMOVING THE BATTERY
The images below describe the steps required to insert the battery in the unit.
1. Swivel the battery locking clip with your thumb to clear the entrance of the battery compartment.
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2. Engage the battery in the right insertion direction.
3. Slide the battery until it is fully inserted.
4. Release the clip
Any attempt to remove the battery without pressing the clip causes premature wear of the tab and its
early damage.
Removing the battery is performed by pulling the battery tab once the locking clip released.
6. TIGHTENING A CLAMP
6.1 CHOOSING THE PLIERS
The tool range has two versions:
- The CL3.CTB50 pliers, for fl anges width 2.4 to 4.8mm / 0.094” to 0.189”
- The CL3.CTB120 pliers, for fl anges width 4.8 to 7.6mm / 0.189” to 0.299”.
6.2 FLANGE TENSION ADJUSTMENT
Set the head to the tightening force required using the adjustment thumbscrew.
The table below provides the torque values for information.
Table of correspondence of the positions per pliers:
These torque ranges are indicative. To know precisely the values of torque of each tool, a checking report can be
ordered.
After 100,000 clamping cycles, we then advise to change the head to maintain clamping strength and
cutting quality.
When the clamp’s tightening load is not known, this must be validated by iteration, by means of tests starting with
the weakest position and by increasing gradually.
CL3.CTB50 CL3.CTB120
Adjustment thumbscrew Min-max tension (N) Min-max tension (N)
Position 1 65 – 83 175 – 250
Position 2 81 – 107 214 – 297
Position 3 97 – 131 Not authorized on this model of pliers
Position 4 113 – 151 Not authorized on this model of pliers
Position 5 129 – 179 Not authorized on this model of pliers
Position 6 145 – 203 Not authorized on this model of pliers
Position 7 161 – 226 Not authorized on this model of pliers
Position 8 175 – 250 Not authorized on this model of pliers
i
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Proper clamping quality is defi ned when the fl ange fi tted can rotate on itself but cannot translate on the support.
6.3 CLAMPING
Slide the pre-tightened fl ange onto the bundle or any other work support in the tool head while positioning the
rough face of the fl ange on the teeth side preferably. This precaution is not always useful according to the fl anges,
but is recommended for better clamping control.
Slide the tool head by approaching with a 45° angle to optimize insertion of the fl ange.
2. Press the trigger while maintaining the pliers pressed against the fl ange head and proper
alignment until the fl ange is cut.
According to pretightening performed, you may have to release the trigger to reach the tightening torque
set and automatic cutting.
3. After cutting, the fl ange waste is maintained as long as the trigger remains pressed.
4. Release the trigger to release the fl ange waste and return the head to the rest position.
The fl ange waste can be recovered without releasing the trigger.
5. Repeat the operation to perform a new clamp tightening.
Always keep your hands or persons away from the head when pressing the trigger to avoid any danger
when pulling and cutting clamps.
Beware the risk of pinching, always keep your hand away from the head when pressing the
trigger.
6.4 LOCKING THE TIGHTENING TORQUE SETTING
If required by the user, always lock the tightening torque setting to avoid using the clamp in a non desired position.
A lock screw is available on the tool head to perform this function. Use a 1.5 mm BTR key by FACOM reference
83SH.1.5 supplied in the box.
X
o
o
X
i
i
i
BTR screw
locking the
setting
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To access it, fi rst remove the tool’s protection ring, as shown in the photo above.
To remove the bush:
1. Press the locking pin using a screwdriver while pulling the ring with your thumb.
Use preferably a Torx screwdriver or any other round bit.
2. Repeat the same operation on the locking pin on the other side. The ring must be completely released
and can be removed.
7. ENERGY LEVEL AND DISPLAY
7.1 CHARGE MANAGEMENT
To save on the energy consumed on the battery, when left idle for more than 5 minutes, the tool switches to the
standby mode. The indication lamp switches off.
The tool is reactivated when the trigger is pressed again.
If left unused for a long period, we recommend to remove the battery to avoid damaging it.
When the tool is used, the indicator on the top of the tool indicates the battery’s charge level.
The indicator status table is shown below:
7.2 CHANGING THE BATTERY
Refer to paragraph 4: Battery insertion/removal
1. Release the battery clip.
2. Remove the battery using the tab.
3. Insert a charged battery in the compartment instead of the discharged one.
4. The tab must be oriented towards the top of the clamp.
5. Release the clip.
8. TROUBLESHOOTING AND MAINTENANCE
8.1 TYPES OF FAULT
The indicator lamp also indicates the tool’s potential malfunctions and safety modes.
Color Mode Description
Steady green Operational The clamp is in the operating state with a suffi cient battery level.
Steady orange Warning The battery has dropped to 30% capacity. Its charging or its
replacement will be required very soon.
Steady red Discharged The battery is in the critical zone (<10%) and requires to be charged
immediately. The clamp is no longer able to clamp the fl anges.
A new battery must be installed.
Pin of
locking
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Color Mode Description
Flashing
orange
Temporary fault Overheating detected on the pliers. Operation is blocked until the
tool is cooled sufficiently. The system’s operation is restored once
the conditions leading to safety mode have disappeared.
Red Flashing Prolonged fault A problem preventing clamp operation was detected on the pliers.
Send the pliers to the maintenance manager.
Green
Flashing
Used battery When connecting the battery, the indicator flashes green during
5 seconds to indicate that the battery is low (>500 charging/
discharging cycles). It remains usable but with lower performance.
8.2 MAINTENANCE LEVEL
Level 1 Maintenance
When the blade or head are worn, level 1 preventive maintenance can be performed by personnel authorized to
perform maintenance and having read the maintenance manual.
It includes:
- Changing the clamping head
- Regular changing of the blade (guaranteeing perfect cutting – about every 30,000 cuts).
Level 2 Maintenance
Level 2 maintenance comprises all other operations on this product. It is ensured exclusively by FACOM. The user
is not authorized to open the tool , whatever the intervention involved.
Only FACOM approved personnel can intervene to ensure upgrading or repairs.
8.3 AFTER SALES SERVICE
For any question or intervention on the tool, call your FACOM dealer.
8.4 SPARE PARTS
The following spare parts are available:
- Parts available for CL3.CTB50:
 Maintenance kit: CL3.CTB50-MK
 Spare blades: CL3.CTB50-SB
- Parts available for CL3.CTB120:
 Maintenance kit: CL3.CTB120-MK
Spare blades: CL3.CTB120-SB
- Battery reference: CL3.CTB-BA
- Charger reference: CL3.CTB-CH
- Suspension hook reference: CL3.CTB-SH
- Nomad kit/Holster kit:
 Belt reference: CL3.CTB-B
 Right holster reference: CL3.CTB-HR
Or Left holster reference: CL3.CTB-HL
9. SPECIFICATIONS
Model Operation ambient
temperature
Temperature
Storage
Clamping
force
Clamping speed Weight
CL3.CTB50 5°C – 45°C 0°C – 45°C <= 300 N 6 cycles/minutes 880g
CL3.CTB120 5°C – 45°C 0°C – 45°C <= 300 N 6 cycles/minutes 900g
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DISPOSAL OF THIS ARTICLE
Dear Customer, If you at some point intend to dispose of this article, then please keep in mind
that many of its components consist of valuable materials, which can be recycled.
Please do not discharge it in the garbage bin, but check with your local council for recycling
facilities in your area.
Note: The tool is dimensioned to be able to tighten 6 flanges per minute. More intensive use can cause the device
to overheat and trigger an overheating safety as well as accelerated ageing of the device.
Dimensions
The dimensions are common to the two versions of the tool.
10. GUARANTEE
FACOM power tools are guaranteed 24 months from the date of purchase, against any fault or manufacturing
defect.
FACOM accessories, charger and batteries benefit from the legal guarantee.
This guarantee does not apply to the following cases: normal wear, non compliance with instructions of use and
safety guidelines, non-conventional or abuse of the tool, tool overload, lack of servicing or maintenance, intrusion
by foreign materials, disassembly or modification of the tool, traces of shocks (dents, cracks or casing brea-
kage...), use with an accessory of bad quality or not
compatible.
To claim the guarantee, please present the tool with its serial number as well as the original invoice, legible and
non stricken, mentioning the product’s designation and its date of purchase.
Detailed terms of application of the guarantee: please call your dealer.
11. SCRAPPING AND ENVIRONMENTAL CONCERNS
Model Noise level Vibrations level
m/s
2
Pressure dB(A) Power dB(A) Pressure dB(C)
k* k* k* k**
CL3.CTB50 54 3 65 3 80 3 0,06 1,5
CL3.CTB120 54 3 65 3 80 3 0,06 1,5
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BELGIQUE
LUXEMBOURG
Stanley Black&Decker Belgium BVBA
(FACOM)
Egide Walschaertstraat 16
2800 Mechelen
Belgium
T +32 (0)15 47 39 30
NETHERLANDS
Stanley Black&Decker Netherlands
(FACOM)
POSTBUS 83
6120 AB BORN
NEDERLAND
Tél: 0800 236 236 2
Fax: 0800 237 60 20
Facom.Netherlands
@sbdinc.com
DANMARK
FINLAND
ISLAND
NORGE
SVERIGE
FACOM Nordic
Flöjelbergsgatan 1c
SE-431 35 Mölndal, Sweden
Box 94, SE-431 22 Mölndal, Sweden
Tel. +45 7020 1510
Tel. +46 (0)31 68 60 60
Tel.. +47 22 90 99 10
Tel. +358 (0)10 400 4333
Facom-Nordic
@sbdinc.com
ASIA
The Stanleyworks( Shanghai) Co.,
Ltd 8/F,Lujiazui Fund Tower No.101,
Zhulin Road PuDong District
Shanghai, 20122,China
Tel: 8621-6162 1858
Fax: 8621-5080 5101
DEUTSCHLAND
STANLEY BLACK & DECKER Deutschland
GmbH
Black & Decker Str. 40
65510 Idstein
Tel.: +49 (0) 6126 21 2922
Fax +49 (0) 6126 21 21114
verkaufde.facom
@sbdinc.com
www.facom.com
SUISSE
Stanley Works Europe Gmbh
Ringstrasse 14
CH - 8600 DÜBENDORF
Tel: 00 41 44 755 60 70
Fax: 00 41 44 755 70 67
ESPAÑA
STANLEY BLACK & DECKER IBÉRICA
S.L.U
Parque de Negocios “Mas Blau” - Edicio
Muntadas - C/Berguedá 1, Of. A6 - 08820
- El Prat de Llobregat - Barcelona -
M +34 93 479 74 00
F +34 93 479 74 47
ÖSTERREICH
STANLEY BLACK & DECKER Austria
GmbH
Oberlaaerstrasse 248
A-1230 Wien
Tel.: +43 (0) 1 66116-0
Fax.: +43 (0) 1 66116-613
verkaufat.sbd
@sbdinc.com
www.facom.at
PORTUGAL
BLACK & DECKER Limited SARL –
Sucursal em Portugal
Quinta da Fonte - Edifício Q55 D. Diniz,
Rua dos Malhões, 2 e 2A - Piso 2 Esquer-
do 2770 - 071 Paço de Arcos - Portugal
Tel.: +351 214 667 500
Fax: +351 214 667 580
UNITED
KINGDOM EIRE
Stanley Black & Decker UK Limited
3 Europa Court
Shefeld Business Park
Shefeld, S9 1XE
Tél. +44 1142 917266
Fax +44 1142 917131
www.facom.com
ITALIA
SWK UTENSILERIE S.R.L.
Sede Operativa : Via Volta 3
21020 MONVALLE (VA) - ITALIA
Tel: 0332 790326
Fax: 0332 790307
Česká Rep.
Slovakia
Stanley Black & Decker
Czech Republic s.r.o.
Türkova 5b
149 00 Praha 4 - Chodov
Tel.: +420 261 009 780
Fax. +420 261 009 784
LATIN
AMERICA
FACOM S.L.A.
9786 Premier Parkway
Miramar, Florida 33025 USA
Tel: +1 954 624 1110
Fax: +1 954 624 1152
POLSKA
Stanley Black & Decker Polska Sp. z o.o
ul. Postepu 21D, 02-676 Warszawa
Tel: +48 22 46 42 700
Fax: +48 22 46 42 701
France et internationale
FACOM S.A.S
6/8 rue Gustave Eiffel - BP 99
91423 MORANGIS CEDEX - France
Tel: 01 64 54 45 45
Fax: 01 69 09 60 93
www.facom.com
En France, pour tous renseignements techniques sur l’outillage à main, téléphonez au : 01 64 54 45 14
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1 / 1

Facom CL3.CTB120 Owner's manual

Category
Power tools
Type
Owner's manual
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