Fire Magic Echelon Diamond Stand Alone Grill User manual

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1
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.
WARNING:
1. Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
CODE AND SUPPLY REQUIREMENTS: This
outdoor gas grill must be installed in accordance
with local codes and ordinances, or, in the absence
of local codes, with the latest National Fuel Gas
Code (ANSI Z223.1/NFPA 54), or Natural Gas and
Propane Storage and Handling Installation Code
(CSA-B149.1).
This appliance and its dedicated manual shutoff
valve must be disconnected from the gas-supply
piping system when testing the system at pressures
in excess of ½ psig (3.5 kPa).
This appliance must be isolated from the gas-
supply piping system by closing its dedicated
manual shutoff valve during any pressure testing
of the gas-supply system at pressures up to and
including ½ psig (3.5 kPa).
All electrical outlets in the vicinity of the grill must
be properly grounded in accordance with local
codes, or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1, whichever
is applicable.
Keep all electrical-supply cords and fuel-supply
hoses away from any heated surface.
Certifi ed to: ANSI Z21.58-2015
CSA 1.6-2015
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
INSTALLER: Leave these instructions with consumer.
CONSUMER: Retain for future reference.
SAFETY AND WARNING CODES
DANGER:
IF YOU SMELL GAS:
1. Shut off the gas to the appliance.
2. Extinguish any open fl ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
gas supplier or the fi re department.
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
WARNING:
Improper installation, adjustment, alteration,
service, or maintenance can cause injury
or property damage. For proper installation,
refer to the installation instructions. For
assistance or additional information, consult
a qualifi ed professional service technician,
service agency, or the gas supplier.
WARNINGS AND SAFETY CODES
10-32
STAND-ALONE OUTDOOR GAS GRILL
INSTALLATION INSTRUCTIONS
AND OWNER’S MANUAL
E660s, E790s, and E1060s
Proper operation of your grill requires
prompt and periodic maintenance. See
the CARE & CLEANING section for
details.
US
®
C
REV 6 - 1603071155
L-C2-330
ECHELON
diamond series
E790s shown
3
CONTENTS
To protect against electric shock, do not immerse cord or plugs in water or other liquid.
Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off
parts.
Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance
malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
Do not let the cord hang over the edge of a table or touch hot surfaces.
Do not use an outdoor cooking gas appliance for purposes other than intended.
When connecting, fi rst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
Use only a properly wired and inspected 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter
(GFCI) GROUNDED 3-wire receptacle with this outdoor cooking gas appliance.
Never remove the grounding plug or use with an adapter of 2 prongs.
Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and
approved for outdoor use with a W-A marking.
ELECTRICAL SAFETY
REV 6 - 1603071155
L-C2-330
GETTING STARTED
REPLACEMENT COMMON PARTS LIST ...........................4
SINGLE SIDEBURNER UNIQUE PARTS LIST ................... 6
DOUBLE SIDEBURNER UNIQUE PARTS LIST .................7
POWER BURNER UNIQUE PARTS LIST............................8
MODEL SPECIFICATIONS TABLE.....................................9
STAND-ALONE GRILL WIRING DIAGRAM ......................10
STAND-ALONE GRILL DIMENSIONS TABLE ...................11
GRILL MAINTENANCE AND SAFETY INFORMATION .. 12
ELECTRICAL CONNECTIONS .......................................12
MASTER SWITCH ........................................................12
INSTALLATION REQUIREMENTS ..................................13
OVERHEAD CONSTRUCTION REQUIREMENTS
(IF APPLICABLE)
........................................................ 13
SIDE AND REAR WALL CLEARANCES ............................ 13
ENSURE PROPER COMBUSTION AIR AND
COOLING AIRFLOW
....................................................14
PROPANE SAFETY INFORMATION ................................15
OPERATING THE UNIT SAFELY AND CORRECTLY ......15
WARNING ..................................................................15
INSTALLATION SAFETY GUIDELINES............................15
SAFE USE & MAINTENANCE OF
PROPANE GAS CYLINDERS ...........................................17
INSTALLATION
INSTALLATION ...............................................................18
LOCATION PREPARATION ...........................................18
WHEELS AND CASTERS ............................................... 18
CONNECT THE GAS SUPPLY ........................................18
INSTALL ZONE DIVIDERS ............................................19
INSTALL THE SIDEBURNER SHELF (IF EQUIPPED) .....20
IDENTIFICATION OF GRILL CONTROLS .......................21
USE, CARE, & SERVICE
LIGHTING (IGNITION) INSTRUCTIONS .......................23
ELECTRONIC LIGHTING ...........................................23
MANUAL LIGHTING ..................................................23
SHUTTING OFF THE UNIT .........................................23
DIGITAL THERMOMETER / INTERIOR AND KNOB
LIGHTS .......................................................................... 24
ROTISSERIE INSTRUCTIONS ....................................... 27
USING THE FOLDING SHELF ....................................... 28
PAPER TOWEL HOLDER ...............................................28
REMOVING DRAWERS .................................................28
POWER BURNER ...........................................................29
WOK COOKING ........................................................29
POWER BURNER INSTALLATION ................................ 29
POWER BURNER SAFETY ..........................................29
STAINLESS STEEL POWER BURNER COVER .................29
ORIFICE INSPECTION, AND REPLACEMENT ............... 29
OPTIONAL INFRARED BURNER OPERATION ............. 30
GRILLING TIPS..............................................................31
ACCESSORIES ...............................................................32
FIRE MAGIC
®
DRIP TRAY ............................................ 33
CARE & CLEANING ...................................................... 34
REPLACING HALOGEN BULBS ...................................35
POWER SUPPLY FUSE REPLACEMENT ....................... 36
CONVERT GAS TYPE / CHECK BURNER ORIFICES .... 37
BURNER AIR SHUTTER ADJUSTMENT .......................40
ADJUSTING THE LOW FLAME SETTING ......................42
SAFETY....................................................................43
STAINLESS STEEL SIDEBURNER COVER .....................43
ORIFICE INSPECTION AND REPLACEMENT ................43
DOUBLE SIDEBURNER ................................................43
CONTROL PANEL REMOVAL .......................................45
NOTES PAGE ................................................................. 46
TROUBLESHOOTING ....................................................47
WARRANTY ..................................................................48
4
REPLACEMENT COMMON PARTS LIST
Fig. 4-1
To order replacement
parts, contact your
local Fire-Magic dealer.
Items in light gray are
not available on all
models.
E660s & E790s grills are
equipped with two drawers
on the right side of the unit.
Some items shown
are optional, or are
not available for
certain models. Your
model may vary, refer
to parts list table.
GETTING
STARTED
REV 6 - 1603071155
L-C2-330
G
2
1
7
6
60
10
10
11
15
16
3
9
18
13
22
62
27
17
23
9
12
26
46
29
30
41
45
52
53
51
50
19
56
21
20
28
61
14
24
25
5
4
59
5
REPLACEMENT COMMON PARTS LIST (cont.)
REV 6 - 1603071155
L-C2-330
E660s E790s E1060s
Item Description Part No. Qty. Part No. Qty. Part No. Qty.
1.
Stainless cooking grid (set of 2 or 3) 3544-S-3 1 3539-S-3 1 23539-S-2 2
2.
Flavor grid (set of 3 or 4) 3057-S-3 1 3056-S-3 1 3056-S-4 1
3.
Main burner 3041-50 3 3041-50 3 3041-50 4
4.
Heatshield kit 24177-05 3 24177-05 3 24177-05 4
5.
Silicone gasket 24177-06 3 24177-06 3 24177-06 4
6.
Infrared burner * 3050 1 3050 1 3050 1
7.
Oven lid 23738-53 1 23745-53 1 23747-53 1
or
Oven lid w/ window 24193-54 1 24188-54 1 24183-54 1
8.
Window (only)*‡ 24187-45 1 24187-45 1 24187-45 1
9.
Warming rack 3673S-M 1 3675S-M 1 3674S-M 1
10.
Back burner assembly 24794-02 1 24789-02 1 24794-02 2
11.
Back burner cover 24794-010 1 24789-010 1 24784-010 1
12.
Zone separator 3061-S 2 3061-S 2 3061-S 3
13.
Heavy-duty rotisserie motor 3600-05M 1 3600-05M 1 3600-05M 1
14.
Heavy-duty rod 3606-40 1 3609-40 1 3607-40 1
15.
Heavy-duty rod knob 24187-16 1 24187-16 1 24187-16 1
16.
Meat holder (pair) 3613 1 3613 1 3613 1
17.
Counterbalance 3620E 1 3620E 1 3620E 1
18.
Grid lifter 3519 1 3519 1 3519 1
19.
Convertible regulator PR-4 1 PR-4 1 PR-4 1
20.
Control panel w/ back burner and raceway 24394-47 1 24389-47 1 24384-47 1
or
Control panel w/ back burner, raceway, and
wire harness
24394-49 1 24389-49 1 24384-49 1
21.
Valve manifold w/ back burner 24393-22 1 24388-22 1 24383-22 1
22.
Small knob 24182-42 2 24182-42 2 24182-42 3
23.
Large knob 24182-41 3 24182-41 3 24182-41 4
24.
LED disk (small) 24182-64 2 24182-64 2 24182-64 3
25.
LED disk (large) 24182-63 3 24182-63 3 24182-63 4
26.
Digital thermometer 24182-12 1 24182-12 1 24182-12 1
27.
Meat probe 24187-14S 1 24187-14S 1 24187-14S 1
28.
Power supply w/ outlet 24387-18 1 24387-18 1 24387-18 1
29.
Drip tray 3087 1 3087 1 3087 1
30.
Drip tray liner (set of 4) 3557 1 3557 1 3557 1
31.
Wire harness for raceway ‡ 24194-47 1 24189-47 1 24184-47 1
32.
Back burner electrode *‡ 4199-52 1 4199-52 1 4199-52 2
* If equipped
‡ Not shown
6
REPLACEMENT COMMON PARTS LIST (cont.)
REV 6 - 1603071155
L-C2-330
E660s E790s E1060s
Item Description Part No. Qty. Part No. Qty. Part No. Qty.
33.
Main burner electrode‡ 3199-72 3 3199-72 3 3199-72 4
34.
Thermometer wire harness ‡ 24187-13 1 24187-13 1 24187-13 1
35.
Natural gas orifi ce(s) ‡ 3001-42-3 1 3001-38-3 1 3001-40-4 1
36.
Natural back burner gas orifi ce(s) ‡ 3001-53-1 1 3001-51-1 1 3001-53-2 1
37.
Propane gas orifi ce(s) ‡ 3001-54-3 1 3001-53-3 1 3001-53-4 1
38.
Propane back burner gas orifi ce(s) ‡ 3001-63-1 1 3001-57-1 1 3001-63-2 1
39.
Natural smoker orifi ce ‡ 3003-68-1 1 3003-68-1 1 3003-68-1 1
40.
Propane smoker orifi ce ‡ 3003-77-1 1 3003-77-1 1 3003-77-1 1
41.
Smoker drawer assembly 24182-45 1 24182-45 1 24182-45 1
42.
12v / 10 watt halogen bulb ‡ 24187-15 2 24187-15 2 24187-15 3
43.
Light lens ‡ 24187-26 2 24187-26 2 24187-26 3
44.
Lamp assembly ‡ 24187-28 2 24187-28 2 24187-28 3
45.
Lighted master shut-off switch 24182-46 1 24182-46 1 24182-46 1
46.
Light microswitch 24187-20 1 24187-20 1 24187-20 1
47.
Flash tube (left) ‡ 24187-29 1 24187-29 1 24187-29 1
48.
Flash tube (right) ‡ 24187-35 2 24187-35 2 24187-35 3
49.
Backburner fl ex connector ‡ 3030-08 1 3030-08 1 3030-08 1
50.
Tool holder 25387-12 1 25387-12 1 25387-12 1
51.
Paper towel holder 25387-11 1 25387-11 1 25387-11 1
52.
Propane tank tray
(propane models only)
24336-36 1 24336-36 1 24336-36 1
53.
Propane regulator with hose
(propane models only)
5110-15 1 5110-15 1 5110-15 1
54.
Quick-disconnect hose ‡
(natural models only)
5110-03 1 5110-03 1 5110-03 1
55.
Power cord ‡ 25387-13 1 25387-13 1 25387-13 1
56.
Folding shelf 24336-15 1 24336-15 1 24336-15 1
57.
Fire Magic
®
cookbook ‡ 3595 1 3595 1 3595 1
* If equipped
‡ Not shown
E660s E790s E1060s
Item Description Part No. Qty. Part No. Qty. Part No. Qty.
58.
Sideburner (burner only) ‡ 3279-35 1 3279-35 1 3279-35 1
59.
Sideburner assembly w/ shelf 24336-16 1 24336-16 1 24336-16 1
60.
Sideburner grid 3552 1 3552 1 3552 1
61.
Sideburner cap 3279-36 1 3279-36 1 3279-36 1
62.
Sideburner lid 24336-31 1 24336-31 1 24336-31 1
‡ Not shown
SINGLE SIDEBURNER UNIQUE PARTS LIST
7
DOUBLE SIDEBURNER UNIQUE PARTS LIST
Fig. 7-1
Note: See page 4-6 for common part
and number identification.
Some quantities may vary.
Grills equipped with a double
sideburner are available for 660s,
790s, and 1060s series.
1060s shown here.
REV 6 - 1603071155
L-C2-330
G
7
27
9
26
46
29
30
41 52
51
50
56
28
60
58
64
29
62
61
19
21
53
52
65
24
25
22
23
45
20
E660s E790s E1060s
Item Description Part No. Qty. Part No. Qty. Part No. Qty.
20.
Main control panel w/ raceway 34394-13 1 34389-13 1 34384-13 1
or
Main control panel w/ raceway and wire harness 34394-18 1 34389-18 1 34384-18 1
21.
Main valve manifold 24193-22 1 24188-22 1 24383-28 1
58.
Double sideburner valve manifold 3281-22 1 3281-22 1 3281-22 1
59.
Double sideburner (only) ‡ 3279-32 2 3279-32 2 3279-32 2
60.
Double sideburner grid 3529-S 1 3529-S 1 3529-S 1
61.
Sideburner cap 3279-36 2 3279-36 2 3279-36 2
62.
Double sideburner cover 3281-07 1 3281-07 1 3281-07 1
63.
Convertible regulator
(for double sideburner valve manifold)
PR-4 1 PR-4 1 PR-4 1
64.
Double sideburner control panel N/A N/A 23281-12 1
65.
Double sideburner wire harness extension ‡ 34394-19 1 34394-19 1 34394-19 1
* If equipped
‡ Not shown
56
8
POWER BURNER UNIQUE PARTS LIST
Fig. 8-1
Note: See page 4-6 for common part
and number identification.
Some quantities may vary.
REV 6 - 1603071155
L-C2-330
G
7
60
56
27
45
9
26
46
29
30
41
52
51
50
56
28
21
64
29
29
52
62
53
59
61
19
58
63
24
25
22
23
20
E1060s
Item Description Part No. Qty.
20.
Main control panel w/ raceway 34384-14 1
or
Main control panel w/ raceway and wire harness 34384-18 1
21.
Main valve manifold 24383-28 1
58.
Power burner valve manifold 3278-14 1
59.
Power burner (only) 3278-01B 1
60.
Power burner grid - stainless steel 3545-S 1
or
Power burner grid - porcelain cast 3545 1
61.
Power burner collimator 3279-09 1
62.
Power burner cover 3278-06 1
63.
Convertible regulator
(for power burner valve manifold)
PR-4 1
64.
Power burner control panel 23278-10 1
65.
Power burner wire harness extension ‡ 34384-19 1
* If equipped
‡ Not shown
9
MODEL SPECIFICATIONS TABLE
MODEL SPECIFICATIONS TABLE
Table 1 E660s E790s E1060s
Main burner quantity
N/P orifi ce drill size
3
#42 / #54
3
#38 / #53
4
#40 / #53
Back burner quantity
N/P orifi ce drill size
1
#53 / #63
1
#51 / #57
2
#53 / #63
Single sideburner *
N/P orifi ce drill size
#50 / #58 #50 / #58 #50 / #58
Double sideburner quantity*
N/P orifi ce drill size
2
#50 / #58
2
#50 / #58
2
#50 / #58
Smoker drawer burner
N/P orifi ce drill size
#68 / #77 #68 / #77 #68 / #77
Infrared searing burner *
N/P orifi ce drill size
#45 / #55 #45 / #55 #45 / #55
Power burner *
Left N/P orifi ce drill size
Right N/P orifi ce drill size
- -
#30 / #50
#46 / #1.25
Input electrical requirements 120VAC / 15 AMP minimum / 60 Hz / GFCI outlet
Nat to LP conversion kit (for standalone grills)
w/ tank tray model #
25386-21
Oven Lights Rating 12V / 10 watt halogen bulb
*
If equipped
REV 6 - 1603071155
L-C2-330
10
MODEL SPECIFICATIONS (cont.)
Note: In addition, a wire diagram specifi c to your unit
can be found affi xed to the inside of the control
panel.
STAND-ALONE GRILL WIRING DIAGRAM
*
E1060s model shown. Model wire diagrams may vary.
*
REV 6 - 1603071155
L-C2-330
Power supply
Wire harness
assembly
Valve
manifold
Master
switch
Main burner igniters
Backburner
igniter
Left oven
light
Digital
thermometer
Oven light
micro switch
(not used for
Magic View)
Meat
probe
jack
Thermocouple
Back
burner
Main
burner 1
Main
burner 2
Main
burner 3
Center oven
light
Right oven
light
Backburner
igniter
Smoker
igniter
For Magic
View only
Main
burner 4
Smoker
burner
Back
burner
LED disc
(small)
LED disc
(large)
sideburner
igniter
Side
burner
Thermometer
wire harness
11
MODEL SPECIFICATIONS (cont.)
H
C
G
E
B
D
A
F
STAND-ALONE GRILL DIMENSIONS TABLE
Model Series
Height Width Depth
Floor to top
(with oven)
Floor to top
of shelf
(C)
Left to right Front to back
Cart base
(D)
(with shelves)
Cart base
(G)
Maximum
outer
(H)
Open
(A)
Closed
(B)
Up
(E)
1 Up / 1 Down
(F)
E660s
w/ or w/o sIngle
sideburner
60
5
/8" 52" 37" 34
1
/4" 67
1
/2" 56" 26" 29
3
/4"
E660s
w/ double sideburner 60
5
/8" 52" 37" 53" 86
1
/4" 77" 26" 29
3
/4"
E790s
w/ or w/o sIngle
sideburner
60
5
/8" 52" 37" 40" 73
1
/4" 59
3
/4" 26 " 29
3
/4"
E790s
w/ double sideburner 60
5
/8" 52" 37" 58
3
/4" 92" 80
3
/4" 26" 29
3
/4"
E1060s
w/ or w/o sIngle
sideburner
60
5
/8" 52" 37" 53" 86
1
/4" 66
3
/4" 26 " 29
3
/4"
E1060s
w/ double sideburner
or Power burner
60
5
/8" 52" 37" 77
3
/4" 111" 93
3
/4" 26" 29
3
/4"
REV 6 - 1603071155
L-C2-330
12
1. The outdoor grill and surrounding area MUST
remain clear of fl ammable substances such as
gasoline, yard debris, wood, etc.
2. The airfl ow through the vent space located below
the control panel must remain unobstructed.
3. When using propane gas:
a. The required ventilation openings in the
enclosure must be clear of debris. See the
PROPANE SAFETY INFORMATION section.
b. The propane cylinder, regulator, and rubber
hose must be in a location not subject to
temperature above 125° F (51° C).
4. The fl ames on each burner burn evenly along
the entire burner with a steady fl ame (mostly
blue). If burner fl ames are not normal, check
and clean the orifi ce and burner/venturi tubes
for insects and insect nests. A clogged tube can
lead to a fi re beneath the grill. A proper fl ame
pattern will ensure safe operation and optimal
performance. Adjust the air shutter as needed
(see AIR SHUTTER ADJUSTMENT).
5. The in-line gas valve or gas cylinder valve must
always be shut OFF when the grill is not in use.
6. The drip collector holes must be clear and
unobstructed. Excessive grease deposits can
result in a grease fi re.
7. The back burner, sideburner, or IR burner cover
must be removed before using the burner.
8. Whenever reconnecting any wires, apply a
small amount of dielectric grease to the male
connector, then make the connection. This will
ensure conductivity and prevent moisture from
affecting the contact.
GRILL MAINTENANCE AND SAFETY INFORMATION
WARNING: NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur, and
burners will not perform properly when combustion heat is trapped below the cooking surface.
CAUTION: NEVER spray water on a hot gas unit.
The grill serial identifi cation number is located on the underside of the drip tray handle. It
is recommended that the drip tray fi rst be removed and cleaned / emptied of its contents,
then turned over to view. The unit rating label is located inside of the control panel.
ELECTRICAL CONNECTIONS
A 120VAC (15 AMP minimum) GFCI GROUNDED
3-wire receptacle (not included) is required within
the vicinity of the grill to provide power to the unit.
Observe all local codes.
Verify proper polarity of the receptacle.
If an extension cord is used, ensure it is a 3-wire
GROUNDED cord that is rated for the power of
the equipment, and is approved for outdoor
use with a W-A marking. DO NOT use 2-prong
adapters.
DO NOT TAMPER WITH THE EXTENSION CORD
OR THE UNIT POWER-SUPPLY CORD.
Important: ONLY REPLACE THE OVEN LIGHTS
WITH 12V / 10 WATT HALOGEN
BULB(S).
REV 6 - 1603071155
L-C2-330
MASTER SWITCH
The master switch is push button operated, and
is located on the right side of the control panel
(see Fig. 12-1). It controls the power to all lights,
igniters, and the thermometer. It allows the power
to be turned on or off for safety and convenience.
The switch will need to be turned on prior to each
grill use, and turned off after each use.
Master
switch
Fig. 12-1
13
INSTALLATION REQUIREMENTS
Installation must be performed by a qualifi ed professional
service technician.
This grill is designed for outdoor use only. DO NOT use this grill
inside a building, garage, enclosed area, or under overhead
combustible construction.
See below for details on installing under non-combustible
overhead construction.
DO NOT use this grill in or on a recreational vehicle or boat.
Important: The grill is not insulated. Refer to the information
below to ensure all required clearances are met.
The grill must have a minimum clearance of 18" from
combustible materials/items AT ALL TIMES.
OVERHEAD CONSTRUCTION REQUIREMENTS
(IF APPLICABLE)
This outdoor cooking gas appliance shall not be used under
overhead combustible construction.
A minimum clearance of 5 feet is required between the cooking
surface and the non-combustible construction above (Fig. 13-1).
SIDE AND REAR WALL CLEARANCES
For the minimum clearances between the grill and any side or rear
walls, your setup must fall within one (or more) of the following:
A. Clearance between grill and combustible wall
The grill must have a minimum of 18" right, left, and rear
clearance from any combustible wall (see Fig. 13-2).
B. Clearance between grill and strictly non-combustible wall
(i.e. brick wall, see Fig. 13-3)
The grill must have a minimum of 4" right, left, and rear
clearance from any non-combustible wall.
(To allow for proper ventilation and prevent dangerous
overheating.)
Fig. 13-2 Clearance 'A' Diagram
Combustible
Min.
18"
(Clearance required for
right, left, and rear)
Fig. 13-3 Clearance 'B' Diagram
Non-combustible
Min.
4"
(Clearance required for
right, left, and rear)
Fig. 13-1 Overhead requirements
Min.
5'
NON-COMBUSTIBLE
CONSTRUCTION ONLY
REV 6 - 1603071155
L-C2-330
14
INSTALLATION REQUIREMENTS (Cont.)
The control panel MUST remain removable for
servicing and air shutter adjustment (see PARTS
LIST).
THIS UNIT MUST NOT BE LOCATED IN A FULLY
ENCLOSED AREA OF ANY KIND.
ENSURE PROPER COMBUSTION AIR AND
COOLING AIRFLOW
Proper airfl ow (Fig. 14-1) MUST be maintained for
the grill to perform as it was designed. If airfl ow is
blocked, overheating and poor combustion will result.
Do not block the 1" (2.5 cm) front air inlet along the
bottom of the control panel or more than 75% of the
cooking grid surface with pans or griddles.
Note: The 1" (2.5 cm) front air space also allows
access to the drip tray.
CAUTION: Wind blowing into or across the rear
oven lid vent (Fig. 14-2) can cause
poor performance and/or dangerous
overheating. Orient the grill so that the
prevailing wind blows toward the front
of the grill (Fig. 14-3).
Important: A shut-off valve (not included) in
the gas line is required. It provides
for safety when the unit is not in use
and for convenient maintenance
and repair. It must be installed within
6 feet of the unit. Use a pipe joint
compound resistant to all gasses on
all male fi ttings except fl are fi ttings.
GAS SUPPLY AND MANIFOLD PRESSURES:
For natural gas - normal 7" (17.78 cm) water column
(w.c.), minimum 5" (12.7 cm), maximum 10
1
/
2
" (26.7
cm). For propane gas - normal 11" w.c., minimum
10" (25.4 cm), maximum 13" (33 cm).
CORRECT
PLACE GRILL SO PREVAILING WIND
BLOWS TOWARD FRONT OF GRILL
YOU MUST PROTECT REAR OVEN
VENT FROM PREVAILING WIND
Rear oven lid vent
INCORRECT
Fig. 14-1 Ventilation
Fig. 14-2 Airfl ow direction - INCORRECT
Fig. 14-3 Airfl ow direction - CORRECT
REV 6 - 1603071155
L-C2-330
15
WHEN OPERATING THIS APPLIANCE WITH PROPANE, ALL INSTRUCTIONS AND
WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR
EXPLOSION CAUSING SERIOUS INJURY OR DEATH.
WARNING
THIS APPLIANCE MUST BE INSTALLED AND OPERATED ACCORDING TO THE INFORMATION BELOW.
FAILURE TO PROPERLY VENT THE CABINET MAY RESULT IN A FIRE OR EXPLOSION CAUSING
SERIOUS INJURY OR DEATH.
When using propane gas:
• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately
vented enclosure or recessed area.
A leaking gas connection or valve unintentionally left open will create a hazard.
If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the fl oor level of the
cabinet eliminates this danger.
DO NOT store a spare propane-gas cylinder in or near the unit.
INSTALLATION SAFETY GUIDELINES
THIS UNIT MUST BE INSTALLED IN SUCH A MANNER THAT ALL VENT OPENINGS ON THE CABINET
REMAIN CLEAR AND FREE OF ALL OBSTRUCTIONS AT ALL TIMES AND DURING ALL WEATHER
CONDITIONS.
The gas cylinder, regulator, and rubber hose must be in a location not subject to temps. above 125° F
(51° C).
WHEN A PROPANE CYLINDER IS INSTALLED INSIDE OF THE CABINET, THE GUIDELINES FOUND IN
THE SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS SECTION MUST BE FOLLOWED.
Every time you use the unit, make sure that:
1. The area around the unit is clear and free from combustible materials, gasoline and fl ammable vapors/liquids.
2. There is no blockage of the airfl ow through the vent openings located on the cabinet.
3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS section.
DO NOT store any combustible materials, gasoline, and any other fl ammable vapors/liquids in the vicinity of the
unit. Provide adequate clearance for servicing and operation.
OPERATING THE UNIT SAFELY AND CORRECTLY
PROPANE SAFETY INFORMATION
REV 6 - 1603071155
L-C2-330
17
U
L
Fig. 17-1 Type I Acme thread quick coupler
Pressure
relief
valve
QCC
Type 1
valve
Brass Acme
thread fi tting
Liquid level
indicator
(optional)
Hand nut with Acme
thread
Regulator
Vent
Hose
Hand wheel
The use of pliers or a wrench should not be necessary. Only
cylinders marked “propane” may be used.
To disconnect: Turn the hand nut counterclockwise until
detached (Fig. 17-1).
Important: Before using the unit, and after each time the
cylinder is removed and reattached, check
the hose for wear (see a.) and check all
connections for leaks. Turn off the unit valves
and open the main cylinder valve, then check
connections with soapy water. Repair any
leaks before lighting the unit.
CAUTION: Always turn the propane cylinder main valve
off after each use, and before moving the unit
and cylinder or disconnecting the coupling.
This valve must remain closed and the
cylinder disconnected while the appliance
is not in use, even though the gas fl ow is
stopped by a safety feature when the coupler
is disconnected.
Carefully inspect the hose assembly each time before the
gas is turned on. A cracked or frayed hose must be replaced
immediately.
If the appliance is stored indoors, the cylinder must be
disconnected and removed. Disconnected
cylinders must be
stored outdoors, out of the reach of children, with threaded
valve plugs tightly installed, and must not be stored in a
building, garage, or any other enclosed area.
FOR YOUR SAFETY
a. DO NOT store a spare propane-gas cylinder under or
near this appliance.
b. NEVER fi ll the cylinder beyond 80-percent full.
c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED
EXACTLY, A FIRE CAUSING DEATH OR SERIOUS
INJURY MAY OCCUR.
IMPORTANT FOR YOUR SAFETY
READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.
When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.
FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.
CYLINDER/CONNECTOR REQUIREMENTS
a. Propane-gas cylinders, valves, and hoses must be
maintained in good condition and must be replaced if
there is visible damage to either the cylinder or valve. If the
hose is cut or shows excessive abrasion or wear, it must
be replaced before using the gas appliance (see e.).
b. This unit, when used with a cylinder, should be connected
to a standard 5-gallon (20 lb.) propane-gas cylinder
equipped with an OPD (Overfi ll Prevention Device).
The OPD has been required on all cylinders sold since
October 1,1998, to prevent overfi lling.
c. Cylinder dimensions should be approximately 12" (30.5
cm) in diameter and 18" (45.7 cm) high. Cylinders must
be constructed and marked in accordance with the
Specifi cations for Propane Gas Cylinders of the U.S.
Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres, and Tubes for Transportation of Dangerous
Goods.
d. The cylinder used must include a collar to protect the
cylinder valve, and the cylinder supply system must be
arranged for vapor withdrawal.
e. The pressure regulator and hose assembly (Fig. 17-1)
supplied with this outdoor gas appliance (L.P. models
only) must be used. Original and replacement pressure
regulator and hose assemblies must be those specifi ed
by the manufacturer for connection with a cylinder
connecting device identifi ed as Type I by the ANSI Z
21.58-2005/CGA 1.6-2005 (see PARTS LIST for ordering
information).
f. The propane-gas cylinder valve must be equipped with a
cylinder connection coupling device, described as Type I
in the standard defi ned in paragraph e. above. This device
is commonly described as an Acme thread quick coupler.
g. If the propane-gas cylinder comes with a dust plug, place
the dust cap on the cylinder valve outlet whenever the
cylinder is not in use.
QUICK COUPLER OPERATION
To connect the regulator/hose assembly to the propane-
gas cylinder valve fi tting: Press the hand nut on the regulator
over the Acme thread fi tting on the cylinder valve. Turn the hand
nut clockwise to engage the threads and tighten until snug.
SECURING THE PROPANE-GAS CYLINDER
1. Lift latch handle to unlock
tray and pull outward.
3. With gas cylinder in place and connected, slide
tray back into cart and lock latch handle by
pushing fi rmly downward.
2. Set propane-gas cylinder into the sleeve of the extended tray with
base inserted into center hole and collar opening to back. Follow
instructions above to connect supply.
Collar
Opening
Fig. 17-2
Fig. 17-3
Fig. 17-5
Fig. 17-4
SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS
18
LOCATION PREPARATION
Prepare a fl at, level surface capable of supporting the weight
of the stand-alone grill and convenient to the gas supply if
connecting to a gas line.
WHEELS AND CASTERS
To lock a caster press down on the side of the lever with the
word "ON" stamped on it until it stops and the caster will
not turn. To unlock, press down on the side stamped "OFF."
INSTALL THE TOOL HOLDER AND PAPERTOWEL
HOLDER
The rectangular mounting bracket for the tool holder and
the paper towel holder come pre-attached to the sides of
the cart.
Unpack the holder portion, squeeze the open ends together
slightly, and install them into the mounting bracket (see Fig.
18-2). Next, release the hanger so that the ends extend out
through the holes in the top and bottom of the mounting
bracket (Fig. 18-3, 18-4).
When not in use, the racks may be folded back against the
wall of the grill (Fig. 18-3, 18-4).
CONNECT THE GAS SUPPLY
For connecting a propane unit to a portable propane tank,
read the safety warnings and follow the instructions in the
section SAFE USE AND MAINTENANCE OF PROPANE
GAS CYLINDERS.
For household propane or natural gas units:
1. Turn OFF the gas supply at the source. The quick
disconnect hose is pre-installed on the valve manifold at
the manufacturer. Run the hose through the hole in the
bottom rear of the stand-alone unit, to the gas supply.
2. A shut-off valve is required within 6 feet of the unit.
If shut-off valve is connected to end of gas supply
stub:
Connect the quick disconnect hose to the shut-off
valve (see Fig. 18-5). Tighten securely.
If shut-off valve is installed in-line:
Install the supplied fl are adapter to the gas supply
using a pipe joint compound resistant to all gasses
(see Fig. 18-5). Tighten securely.
Connect the quick disconnect hose to the fl are
adapter (see Fig. 18-5). Tighten securely.
3. Turn all burner valves to the OFF position. Turn the gas
supply on. Then carefully check all gas connections
for leaks with a brush and soapy water before lighting.
NEVER USE A MATCH OR OPEN FLAME TO TEST
FOR LEAKS.
INSTALLATION
INSTALLATION
Fig. 18-1 Lock/unlock wheels
Fig. 18-3 Tool holder detail
Fig. 18-4 Papertowel holder detail
Fig. 18-5 Connecting to a gas line
Gas supply
Flare adaptor
(use on gas
supply stub only
if shut-off valve
installed in-line)
Quick
disconnect hose
(coming from unit)
Shut-off valve
(required, not
included, must be
installed within 6
feet of the unit)
Fig. 18-2 Install tool holder / papertowel holder
19
INSTALLATION (cont.)
Zone divider
Groove
Groove
Front
INSTALL THE FLAVOR GRIDS
Place the fl avor grids directly onto the studs on the
burners. See Fig. 19-2. The fl avor grids allow heat
from the burners to be evenly distributed throughout
the cooking area. They are stainless steel and will heat
and cool quickly, making your grill very responsive
to the changes you specify in grill temperature. They
are rust resistant and may be cleaned with standard
oven cleaners. Some discoloring will be seen with
use. This is normal for stainless steel and does not
affect the function.
CONNECT THE POWER SUPPLY TO LINE
POWER
Connect the supplied female receptacle end of
the cord to the male inlet plug located on the right
side of the grill. Then connect the male plug end of
the cord to a 120VAC (15 AMP minimum) GFCI
GROUNDED 3-wire receptacle.
WARNING: Electrical Grounding Instructions -
This appliance is equipped with a
three-pronged (grounding) plug for
your protection against shock hazard
and should be plugged directly into
a properly grounded three-prong
receptacle. Do not cut or remove the
grounding prong from this plug.
Fig. 19-2 Install fl avor grids
Place onto studs
Fig. 19-1 Install zone dividers
Fig. 19-3 Connect to line power
Required 120VAC
(15 AMP minimum)
GFCI GROUNDED
3-wire receptacle
(not included)
Male inlet plug
Female receptacle
INSTALL ZONE DIVIDERS
Place the zone dividers as shown (Fig. 19-1) into the
grooves in the inner fi rewall of the grill to allow for
maximum heat control and thermometer accuracy in
each zone. Remove and store during rotisserie use.
20
This shelf comes separate from the grill for
convenience in shipping. The sideburner shelf
must be installed using the following instructions
before hooking up the grill to a gas source.
INSTALL THE SIDEBURNER SHELF
1. Remove the protective plastic from the grill,
sideburner, and sideburner lids by carefully
peeling it off with your fi ngers. Do not use tools.
2. Hold the sideburner shelf up against the left
side wall of the grill so that the holes in the shelf
line up with the four (4) threaded screw holes
in the side wall and the air-shutter end of the
sideburner venturi tube fi ts around the brass
orifi ce protruding from the side of the cart.
WARNING: It is critical for safety and for the
proper function of the sideburner
that the sideburner venturi tube with
air shutter be centered around and
completely cover the gas orifi ce.
3. Insert and start screws with fi ngers and then
tighten using a Phillips screwdriver.
Important: Take caution to not cross-thread
when tightening the screws.
Note: Upon completion, the air shutter must still
t around the brass orifi ce.
4. Connect the female connector on the end of the
hot surface igniter wire to the male connector
coming from inside the grill.
5. Place the burner cap on top of the burner, as
shown in Fig. 20-3.
6. Place the grid so that it rests on the front and
back lips of the sideburner opening (Fig. 20-4).
7. Proceed to the section on AIR SHUTTER
ADJUSTMENT and complete the installation by
adjusting the air shutter. This will also test the
sideburner installation.
Air-shutter orifi ce placement - under shelf
Fig. 20-1
Connecting the igniter wires
Placing the burner cap
Fig. 20-2
Fig. 20-3
Final look
Fig. 20-4
Screw
Hole
Male
Female
Brass
orifi ce
Air
shutter
Grate
Lid
Cap
Shelf
INSTALL THE SIDEBURNER SHELF (IF EQUIPPED)
21
IDENTIFICATION OF GRILL CONTROLS
Power burner control locations
Double sideburner control locations
Inner power burner
control knob
Outer power burner
control knob
Fig. 21-2
Left
main burner
control knob
Right
main burner
control knob
Right backburner
control knob
Digital
thermometer
Sideburner
control knob
Center
main burner
control knob
Fig. 21-4
Left
main burner
control knob
Right
main burner
control knob
Backburner
control knob
Digital
thermometer
Sideburner
control knob
E1060s control locations
E660s and E790s control locations
Smoker
drawer burner
control knob
Center right main
burner
control knob
Center left main
burner
control knob
Drip
tray
Drip
trays
Smoker drawer
burner control
knob
Left backburner
control knob
Fig. 21-1
Control panel
screw(s)
Control panel
screw(s)
Smoker
drawer
Smoker
drawer
Master
switch
Master
switch
Rear sideburner
control knob
Front sideburner
control knob
Fig. 21-3
23
SHUTTING OFF THE UNIT
To shut off the unit, depress each valve control knob
and while pressing turn it clockwise to the OFF position.
Always close the valve from the gas supply after each
use of the unit.
ELECTRONIC LIGHTING
Note: Electronic lighting requires an installed 9-volt
battery with a good charge.
1. Open lid(s) or remove cover(s) from burner(s) to be lit.
2. Turn all gas control knob(s) to their OFF position(s).
3. Turn on the gas at its source.
Note: DO NOT
turn on more
than one valve at
a time for either
electronic or
manual lighting.
4. Depress the desired control knob for 5 seconds,
then, while pressing turn it counterclockwise to the
HI LIGHT position. Once the burner lights, release
the knob.
CAUTION: If a burner does not light within fi ve (5)
seconds of turning on the control knob,
depress the knob and turn it to the OFF
position. WAIT FIVE (5) MINUTES
before repeating step 4. If you smell
gas, follow the instructions on the cover
of this manual. If the burners still do not
light after several attempts, refer to the
instructions for manual lighting.
5. Repeat step 4 for each additional burner to be lit.
WHEN USING A PORTABLE PROPANE TANK
Propane tanks are equipped with a safety shutdown
device that may cause low or no gas pressure/fl ame
at the burners if operating and lighting instructions
are not followed exactly (See important note in the
TROUBLESHOOTING section for more details.)
MANUAL LIGHTING
CAUTION: Always wait fi ve (5) minutes for gas to
clear after any unsuccessful lighting
attempt.
1. Follow steps 1 through 3 (left).
2. Insert either a burning long-barrel butane lighter or
a burning long-stem match through the cooking grid
opening to the top of the lighting tube. (Fig. 23-2).
For backburners, hold the flame
against the surface of the backburner.
For sideburners, hold the fl ame against the burner.
3. Hold the match / lighter fl ame at the top of the lighting
tube for 5 seconds, or, next to the sideburner /
backburner. Then depress the appropriate control
knob and while pressing turn it counterclockwise to
the HI LIGHT position. Remove the lighter or match
when the burner lights, and release the control knob.
4. If the burner does not light within fi ve (5) seconds
of turning the control knob, immediately depress
the knob and turn the valve to OFF. WAIT FIVE
(5) MINUTES before repeating steps 2 through 4 of
the MANUAL LIGHTING instructions.
Read all instructions before lighting, and follow these instructions each time you light the unit.
Fig. 23-2 - Manual lighting
Lighter
Lighting
tube
Important: When lighting the burner under the
avor/smoker drawer, fi rst remove
the drawer so that the burner can be
easily seen. Then replace the drawer
after the burner is lit.
Note: This unit must be connected to 120VAC power
for electronic lighting.
Fig. 23-1 - Control knob
OFF
HI
LIGHT
LOW
TO
TURN OFF
TO TURN ON
Read setting
here
HIGH to
LIGHT
Read setting here
(OFF position shown)
To Turn OFF
To Turn ON
Use
HI (high)
to light
Press
knob in
to turn
Gas Flow
Indicator
For your convenience and safety; when the
control knob is in the on position, the gas fl ow
indicator will change from blue to red. (Red
indicates gas fl ow.) See Fig. 23-1.
LIGHTING (IGNITION) INSTRUCTIONS
USE
,
CARE
,
&
SERVICE
/