4
Table of Contents
INTRODUCTION.................................................................................................................................................................................. 6
ANALYZER SET-UP ............................................................................................................................................................................ 8
Power UP ...................................................................................................................................................................................... 8
Printer Paper Installation .............................................................................................................................................................. 9
SYSTEM FEATURES ......................................................................................................................................................................... 10
Front Panel .................................................................................................................................................................................. 10
REAR PANEL .............................................................................................................................................................................. 11
CHAPTER 1 – ................................................................................................................................................................................... 12
CONFIGURING THE ANALYZER ........................................................................................................................................................ 12
Data Capture Option: .................................................................................................................................................................. 12
Lower Left Window: .................................................................................................................................................................... 12
Lower Right Window: .................................................................................................................................................................. 12
Speed Option: .............................................................................................................................................................................. 12
Measure Mode Option: ................................................................................................................................................................ 13
Exhaust Dilution: ......................................................................................................................................................................... 13
Tachometer: ................................................................................................................................................................................. 13
Serial Port Communication: ........................................................................................................................................................ 13
Time and Date: ............................................................................................................................................................................ 13
Leak Check: ................................................................................................................................................................................. 14
Field Calibration: ........................................................................................................................................................................ 14
FACTORY CALIBRATION RESET: ............................................................................................................................................ 15
GPM Measure Mode: .................................................................................................................................................................. 15
System Information: ..................................................................................................................................................................... 16
CHAPTER 2 – ................................................................................................................................................................................... 18
USING THE ANALYZER..................................................................................................................................................................... 18
Warm-up ...................................................................................................................................................................................... 18
Measuring Gas ............................................................................................................................................................................ 19
Recording Data ............................................................................................................................................................................ 19
Calibration................................................................................................................................................................................... 20
Dual Exhaust ............................................................................................................................................................................... 21
Tachometer .................................................................................................................................................................................. 22
Zeroing ........................................................................................................................................................................................ 22
Grams per Mile (Kilometer) ........................................................................................................................................................ 23
Exhaust Dilution .......................................................................................................................................................................... 24
CHAPTER 3 – ................................................................................................................................................................................... 26
EXHAUST GAS/EMISSION ................................................................................................................................................................ 26
Combustion Fundamentals .......................................................................................................................................................... 26
Gas Fundamentals ....................................................................................................................................................................... 26
Oxides of Nitrogen (optional) ...................................................................................................................................................... 27
Hydrocarbons .............................................................................................................................................................................. 28
Carbon Monoxide ........................................................................................................................................................................ 28
Carbon Dioxide ........................................................................................................................................................................... 29
Oxygen ......................................................................................................................................................................................... 29
Conclusion ................................................................................................................................................................................... 30
Stoichiometric Fuel Mixtures....................................................................................................................................................... 30
Catalytic Converters .................................................................................................................................................................... 31
CHAPTER 4 – ................................................................................................................................................................................... 34
TESTING .......................................................................................................................................................................................... 34
Using Analyzer Readings for Diagnosis ...................................................................................................................................... 34
General Tailpipe Testing Tips ..................................................................................................................................................... 36
Vehicle Inspection ........................................................................................................................................................................ 37
Engine Conditioning .................................................................................................................................................................... 38
Connecting Probe Hose to System ............................................................................................................................................... 38
Interpretation ............................................................................................................................................................................... 38
CHAPTER 5 – ................................................................................................................................................................................... 40
MAINTENANCE ................................................................................................................................................................................ 40