Ohlins POF1703 Mounting Instruction

Category
Car kits
Type
Mounting Instruction

This manual is also suitable for

Owners Manual
Mounting instructions Öhlins suspension kit
POF 1702, 2702, 1703, 2703 - Porsche 993 front
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the
written permission of Öhlins Racing AB is prohibited. Printed in Sweden.
Öhlins heavy duty suspension type 46HRC
Your new Öhlins suspension features a hose con-
nected reservoir. The suspension has the follow-
ing adjusters:
Compression damping:
Adjustments are made with the knob on the hose
connected reservoir.
Rebound damping adjustments:
Adjuster is at the bottom of the strut: Use a 3 mm
allen key.
Spring preload:
Adjustments are made with adjustment rings on
the strut casing. Use the c-spanners
When delivered the Öhlins suspension is dialled
to recommended settings for the specific brand
and make of the vehicle.
NOTE!
If you have turned the adjuster without counting the
number of clicks you must go back to the recommended
settings. Close the adjuster and count the clicks when
turning it counter-clockwise.
CAUTION!
Using too much force when closing the adjusters, will
destroy important sealing surfaces.
Compression
damping
adjuster
Spring preload
adjuster
Rebound damping adjuster
Necessary hardware
1702/2702
In order to mount the front McPherson
struts on the car, you need the mounting
plate for the top mount from a Supercup
or a GT2 car. If you use the GT2 plate, you
will have to use the supplied spacers
(5522-01) for the mounting screws, see
figure 4, page 3. The camber adjustment
range with the GT2 plate will be smaller,
but you still have the option of changing
the camber with the camber bushings on
the upright bracket.
1703/2703
On this kit the strut is equipped with a
standard Porsche rubber top mount.
POF 1702, 2702, 17030 2703, Issued 02 11 19
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00. Fax +46 8 590 025 80
www.ohlins.com
Set-up data
Compression 4
Rebound 40
Spring pre-load 55 mm
Notes
NOTE!
The hose must have a certain slack, to enable
lateral movement of the upper part of the strut,
without the hose being stretched.
CAUTION!
The hose clamps must be tightened with a torque
of maximum 3 Nm.
NOTE!
Make sure that all bolts are tightened to the
correct torque according to your car´s workshop
manual and that nothing fouls the McPherson
strut when the suspension moves through its
travel, or the steering is turned to full lock in either
direction.
6
Continue your work according to the
Owners Manual
WARNING!
Certain modifications may be necessary when
installing the Öhlins shock absorber/suspension.
It is essential that the mounting instructions are
carefully followed.
Before installation
Öhlins Racing AB can not be held responsible
for any damage whatsoever to suspension
components or vehicle, or injury to persons, if
the instructions for fitting and maintenance are
not followed exactly.
Similarly, the warranty will become null and void
if the instructions are not adhered to.
WARNING!
1. Installing suspension components, that is
not approved by the vehicle manufacturer,
may affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the suspension
components. Contact an Öhlins dealer or
other qualified person for advice.
2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
suspension components kit. If you have any
questions regarding proper installation
procedures, contact an Öhlins dealer or other
qualified person.
3. The vehicle service manual must be
referred to when installing the Öhlins
suspension components
Safety signals
Important information concerning safety is
distinguished in this manual by the
following notations:
The Safety alert symbol means:
Caution! Your safety is involved.
WARNING!
Failure to follow warning instructions
could result in severe or fatal injury
to anyone working with, inspecting or
using the suspension, or to bystanders.
CAUTION!
Caution indicates that special
precautions must be taken to avoid
damage to the suspension.
NOTE!
This indicates information that is of
importance with regard to procedures.
Öhlins products are subject to continual improve-
ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your
suspension and this manual. Please consult your
Öhlins dealer if you have any questions with
regard to the contents of the manual.
NOTE!
During storage and transportation, especially
at high ambient temperature, the oil and
grease used for assembling may run out
inside the packing and damage the expanded
polystyrene packing material. This is not
unusual and is in no way detrimental to the
suspension components.
Kit contents
Before installing the suspension components,
please check the contents of the kit, listed on
the front page of this instruction. If anything is
missing, contact your Öhlins dealer.
Description Part No. Pcs.
C-spanner 01796-01 1
Sticker Öhlins 00192-01 2
Sticker Öhlins 00197-01 2
Rubber mount 00230-01 2
Hose clamp 00643-02 2
Lock nut 05392-01 1
Flange screw 05396-01 1
Camber bushing 05194-00 2
Camber bushing 05194-05 2
Spacer* 05522-01 3
**1702, 2702 only
WARNING!
1. It´s advisable to have an Öhlins dealer or other
qualified person to fit your shock absorber.
2. Instructions in the vehicle service manual are
to be followed when changing the shock
absorber.
3. When working on a lifted vehicle it must be
securely supported to prevent it from falling.
Mounting instructions
1
Lift the car so the wheels are free off the
ground and put it on stands. Make sure it is
steadily positioned and will not fall down.
2
Remove the wheel and support the brake
disc and wheel spindle, so it not will fall
down, when the strut is removed.
3
Remove the strut together with the top mount
according to your car’s workshop manual.
NOTE!
If your car has the brake hose or ABS cable
attached to the strut body, be sure to remove
them from the strut.
4
Mount the Öhlins strut by first putting the gas
reservoir through the hole in the upper
mounting plate. Then attach the top mount.
Attach the upright bracket to the upright. Use
the longer bolt provided for the upper hole
(tightening torque see Porsche workshop
manual) and the original bolt for the lower hole.
Part no. POF 1702/1703 is the left strut, and
POF 2702/2703 the right.
5
5
Mount the gas reservoirs to the front strut brace
with the rubber mounts and hose clamps.
NOTE!
To Porsche GT 2 and some cars in Super Cup, three
spacers (5522-01) must be fitted to the top mount.
NOTE!
If the brake hose and ABS cable originally were
attached to the strut body, attach them to the
Öhlins strut by means of tie wraps or similar.
Spacer
(5522-01)
Mounting
plate
Top
mount
Strut
brace
Gas
reservoir
3
Strut
Lower
mount
1 / 1

Ohlins POF1703 Mounting Instruction

Category
Car kits
Type
Mounting Instruction
This manual is also suitable for

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