Miller IH/PC Owner's manual

Type
Owner's manual

This manual is also suitable for

Miller
The
Power
QfBb1e.
OM175
211
December
1996
Eff.
w/SeriaI
Number
KF94741
7
Processes
Induction
Heating
Description
Single
Induction
Heating
Power
Source
Pendant
Control
FILE
COPY
~TtJRN
TO
FOL~T~
I
H/PC
D
win
H
Visit
our
website
at
.
:.
coin
OWNERS
MANUAL
Thank
you
and
congratulations
on
choosing
Miller.
Now
you
can
get
the
job
done
and
get
it
done
right.
We
know
you
dont
have
time
to
do
it
any
other
way.
Thats
why
when
Niels
Miller
first
started
building
arc
welders
in
1929,
he
made
sure
his
products
offered
long-lasting
value
and
superior
quality.
Like
you,
his
customers
couldnt
afford
anything
less.
Miller
products
had
to
be
more
than
the
best
they
could
be.
They
had
to
be
the
best
you
could
buy.
Today,
the
people
that
build
and
sell
Miller
products
continue
the
tradition.
Theyre
just
as
committed
to
providing
equipment
and
service
that
meets
the
high
standards
of
quality
and
value
established
in
1929.
This
Owners
Manual
is
designed
to
help
you
get
the
most
out
of
your
Miller
products.
Please
take
time
to
read
the
Safety
precautions.
They
will
help
you
protect
yourself
against
potential
hazards
on
the
worksite.
Weve
made
installation
and
operation
quick
and
easy.
~
I
With
Miller
you
can
count
on
years
of
reliable
1
1
service
with
proper
maintenance.
And
if
for
REGISTERED
QUALITY
SYSTEM
some
reason
the
unit
needs
repair,
theres
a
V
Troubleshooting
section
that
will
help
you
Miller
Is
tbe
IIrst
welding
equip.
figure
out
what
the
problem
is.
The
parts
list
mentmanulacturerinlbeU.S.A.lu
will
then
help
you
to
decide
which
exact
part
be
registered
te
tbe
Iso
0001
quality
System
Standard,
you
may
need
to
fix
the
problem.
Warranty
and
service
information
for
your
particular
model
are
also
provided.
Miller
Electric
manufactures
a
full
line
of
welders
and
welding
related
equipment.
For
information
on
other
quality
Miller
products,
contact
your
local
Miller
distributor
to
receive
the
latest
full
line
catalog
or
individual
catalog
sheets.
To
locate
your
nearest
distributor
call
1-800-4-A-Miller.
From
Miller
to
You
WI
Call
1
-800-4-A-MILLER
for
your
local
Miller
disiributor.
Your
distributor
gives
you
Service
You
always
get
the
fast,
reliable
response
you
need.
Most
replacement
parts
can
be
in
your
hands
in
24
hours.
Support
Need
fast
answers
to
the
tough
welding
questions?
Contact
your
distributor.
The
expertise
of
the
distributor
and
Miller
is
there
to
help
you,
every
step
of
the
way.
Miller
offers
a
Technical
Manual
which
provides
more
detailed
se,vice
and
parts
in
formation
for
your
unit.
To
obtain
a
Technical
Manual,
contact
your
local
distributor.
Your
distributor
can
also
supply
you
with
Welding
Process
Manuals
such
as
SMAW,
GTAW,
GMAW,
and
GMAW-P.
For
practical
information
on
welding,
process
applica
tions,
and
Miller
products,
visit
our
website
at
www.MlllerWelds.com
TABLE
OF
CONTENTS
SECTION
1
-
SAFETY
FOR
INDUCTION
HEATING
1
1-1.
Additional
Installation,
Operation,
And
Maintenance
Hazards
2
1-2.
EMF
Information
2
1-3.
Principal
Safety
Standards
2
SECTION
1
-
MESURES
DE
SECURITE
POUR
LE
CHAUFFAGE
PAR
INDUCTION
3
1-1.
Dangers
supplØmentaires
de
mise
en
route,
de
fonctionnement
et
dentretien
4
1-2.
Informations
concernant
les
champs
Ølectro-magnetiques
(Information
EMF)
4
1-3.
Principales
normes
de
sØcuritÆ
4
SECTION
2-
INSTALLATION
5
2-1.
Specifications
5
2-2.
Connecting
To
Power
Source
5
2-3.
Remote
14
Pin
Information
For
Receptacle
RCI4
6
2-4.
Remote
Start/Stop
Switch
And
Flow
Switch
Connections
6
2-5.
Remote
Start/Stop
Socket
Information
For
Receptacle
RC4
7
2-6.
Connecting
External
Device
(Optional)
7
2-7.
External
Device
Pin
Information
For
Receptacle
RC10
8
2-8.
Field
Installation
Of
Optional
EPROM
Memory
Upgrade
8
SECTION
3-
PROGRAMMING
10
3-1.
Digital
Display,
Push
Buttons,
And
Knob
10
3-2.
Set-Up
Security
Screens
11
3-3.
Set-Up
Parameter
Screens
12
3-4.
Program(s)
Parameter
Screens
15
3-5.
Setting
Single
Program
Parameters
17
3-6.
Setting
Multi-Program
Parameters
26
SECTION
4-OPERATION
.37
4-1.
Controls
37
4-2.
Safety
Equipment
37
4-3.
Sequence
Of
Induction
Heating
Process
38
4-4.
Running
Single
Program
Continuous
Cycle
38
4-5.
Running
Single
Program
Timed
Cycle
39
4-6.
Program
Number
Selection
For
Multi-Program
Software
40
4-7.
Running
Multi-Program
Continuous
Cycle
40
4-8.
Running
Multi-Program
Timed
Cycle
41
SECTION
5-
MAINTENANCE
&
TROUBLESHOOTING
42
5-1.
Routine
Maintenance
42
5-2.
Limit
Screen
During
A
Cycle
Or
At
End
Of
Cycle
42
5-3.
Possible
Screens
For
Continuous
Cycle
Prior
To
Starting
Cycle
After
A
Limit
43
5-4.
Screens
For
Timed
Cycle
At
Time
Of
Limit
44
5-5.
Limit
Screen
45
5-6.
Reset
Start
Input
Error
46
5-7.
Power
Source
Not
Ready
Error
46
5-8.
Coolant
Flow
Error
46
5-9.
Program
CRC
Error
46
5-10.
Program
Range
Error
46
5-11.
Troubleshooting
47
SECTION
6-
ELECTRICAL
DIAGRAMS
47
SECTION
7
-
PARTS
LIST
WARRANTY
SECTION
1
-
SAFETY
FOR
INDUCTION
HEATING
safety_ihoml
10/96
6.
Always
verify
the
supply
ground
check and
be
sure
that
input
power
cord
ground
wire
is
properly
connected
to
ground
terminal
in
disconnect
box
or
that
cord
plug
is
connected
to
i
properly
grounded
receptacle
outlet.
7.
When
making
input
connections,
attach
proper
grounding
conductor
first
double-check
connections.
8.
Frequently
inspect
input
power
cord
for
damage
or
bare
wiring
-
replace
cord
immediately
if
damaged
bare
wiring
can
kill.
9.
Turn
off
all
equipment
when
not
in
use.
10.
Do
not
use
worn,
damaged,
undersized,
or
poorly
spliced
cables.
11.
Do
not
drape
cables
over
your
body.
12.
Do
not
touch
power
circuit
if
you
are
in
contact
with
the
work,
ground,
or
another
power
circuit
from
a
different
machine.
13.
Use
only
well-maintained
equipment.
Repair
or
replace
damaged
parts
at
once.
Maintain
unit
according
to
manual.
14.
Wear
a
safety
harness
if
working
above
floor
level.
15.
Keep
all
panels
and
covers
securely
in
place.
INDUCTION
HEATING
can
cause
1.
Do
not
touch
or
handle
induction
head/coil
during
operation.
injury
or
burns
from
HOT
PARTS
AND
2.
Keep
metal
jewelry
and
other
metal
personal
items
away
from
EQUIPMENT.
head/coil
during
operation.
3.
Allow
cooling
period
before
handling
parts
or
equipment.
INDUCTION
HEATING
can
cause
fire.
FIRE
OR
EXPLOSION
can
result
from
placing
unit
1.
Do
not
overheat
parts
and
adhesive,
on,
over,
or
near
combustible
surfaces.
2.
Watch
for
fire;
keep
extinguisher
nearby.
1.
Do
not
locate
unit
on,
over,
or
near
combustible
surfaces.
3.
Keep
flammables
away
from
work
area.
2.
Do
not
install
unit
near
flammables.
3.
Do
not
operate
unit
in
explosive
atmosphere.
FUMES
AND
GASES
can
be
hazardous
5.
Work
in
a
confined
space
only
if it
is
well
ventilated,
or
while
to
your
health.
wearing
an
air-supplied
respirator.
Always
have
a
trained
Induction
Heating
of
certain
materials,
adhesives,
watchperson
nearby.
Fumes
and
gases
from
heating
can
and
fluxes
can
produce
fumes
and
gases.
Breathing
displace
air
and
lower
the
oxygen
level
causing
injury
or
death.
these
fumes
and
gases
can
be
hazardous
to
your
Be
sure
the
breathing
air
is
safe.
health.
6.
Do
not
heat
in
locations
near
degreasing,
cleaning,
or
spraying
operations.
The
heat
can
react
with
vapors
to
form
highly
toxic
1.
Keep
your
head
out
of
the
fumes.
Do
not
breathe
the
fumes.
and
irritating
gases.
2.
If
inside,
ventilate
the
area
and/or
use
exhaust
to
remove
7.
Do
not
overheat
coated
metals,
such
as
galvanized,
lead,
or
fumes
and
gases.
cadmium
plated
steel,
unless
the
coating
is
removed
from
the
3.
If
ventilation
is
poor,
use
an
approved
air-supplied
respirator.
heated
area,
the
area
is
well
ventilated,
and
if
necessary,
while
4.
Read
the
Material
Safety
Data
Sheets
(MSDS5)
and
the
wearing
an
air-supplied
respirator.
The
coatings
and
any
metals
manufacturers
instruction
for
adhesives,
fluxes,
metals,
containing
these
elements
can
give
off
toxic
fumes
if
consumables,
coatings,
cleaners,
and
degreasers.
overheated.
See
coating
MSDS
for
temperature
information.
a
WARNING
INDUCTION
HEATING
can
be
hazardous.
PROTECT
YOURSELF
AND
OTHERS
FROM
POSSIBLE
SERIOUS
INJURY
OR
DEATH.
KEEP
CHILDREN
AWAY.
PACEMAKER
WEARERS
KEEP
AWAY
UNTIL
CONSULTING
YOUR
DOCTOR.
In
heating,
as
in
most
jobs,
exposure
to
certain
hazards
occurs.
Heating
is
safe
when
precautions
are
taken.
The
safety
information
given
below
is
only
a
summary
of
the
more
complete
safety
information
that
will
be
found
in
the
Safety
Standards
listed
on
the
next
page.
Read
and
follow
all
Safety
Standards.
HAVE ALL
INSTALLATION,
OPERATION,
MAINTENANCE,
AND
REPAIR
WORK
PERFORMED
ONLY
BY
QUALIFIED
PEOPLE.
1.
2.
3.
ELECTRIC
SHOCK
can
kill.
Touching
live
electrical
parts
can
cause
fatal
shocks
or
severe
burns.
The
power
circuit
is
electrically
live
whenever
the
output
is
on.
The
input
power
circuit
and
machine
internal
circuits
are
also
live
when
power
is
on.
Incorrectly
installed
or
improperly
grounded
equipment
is
a
hazard.
Do
not
touch
live
electrical
parts.
Wear
dry,
hole-free
insulating
gloves
and
body
protection.
Insulate
yourself
from
work
and
ground
using
dry
insulating
mats
or
covers
big
enough
to
prevent
any
physical
contact
with
the
work
or
ground.
4.
Disconnect
input
power
before
installing
or
servicing
this
equipment.
Lockout/tagout
input
power
according
to
OSHA
29
CFR
191
0.147
(see
Safety
Standards).
5.
Properly
install
and
ground
this
equipment
according
to
its
Owners
Manual
and
national,
state,
and
local
codes.
OM-175
211
Page
1
1-1.
Additional
Installation,
Operation,
And
Maintenance
Hazards
FALLING
EQUIPMENT
can
cause
serious
personal
injury
and
equipment
damage.
1.
Use
handle
and
have
person
of
adequate
physical
strength
lift
unit.
Move
unit
with
hand
cart
or
similar
device.
For
units
without
a
handle,
use
equipment
of
adequate
capacity
to
lift
unit.
When
using
lift
forks
to
move
unit,
be
sure
forks
are
long
enough
to
extend
beyond
opposite
side
of
unit.
FLYING
PIECES
OF
METAL
or
ADHESIVE
can
injure
eyes.
1.
Wear
safety
glasses
with
side
shields
MOVING
PARTS
can
cause
injury.
Keep
away
from
moving
parts
such
as
tans.
Keep
all
doors,
panels,
covers,
and
guards
closed
and
securely
in
place.
MAGNETIC
FIELDS
FROM
HIGH
CURRENTS
can
affect
pacemaker
operation.
1.
Pacemaker
wearers
keep
away.
2.
Wearers
should
consult
their
doctor
before
going
near
induction
heating
operations.
OVERUSE
can
cause
EQUIPMENT.
1.
Allow
cooling
period.
2.
Reduce
output
or
reduce
starting
to
heat
again.
Follow
rated
duty
cycle.
1-2.
EMF
Information
1-3.
Principal
Safety
Standards
STATIC
ELECTRICITY
can
damage
parts
on
circuit
boards.
1.
Put
on
grounded
wrist
strap
BEFORE
handling
boards
or
parts.
2.
Use
proper
static-proof
bags
and
boxes
to
store,
move,
or
ship
PC
boards.
SIGNIFICANT
DC
VOLTAGE
exists
after
removal
of
input
power.
1.
Turn
Off
power
source,
disconnect
input
power,
and
discharge
input
capacitors
according
to
instructions
in
Maintenance
Section
before
touching
any
internal
parts.
HIGH-FREQUENCY
RADIATION
can
interfere
with
radio
navigation,
safety
services,
computers,
and
communica
tions
equipment.
Have
only
qualified
person
familiar
with
electronic
equipment
perform
this
installation.
The
user
is
responsible
for
having
a
qualified
electrician
promptly
correct
any
interference
problem
resulting
from
the
installation.
If
notified
by
the
FCC
about
interference,
stop
using
the
equipment
at
once.
Have
the
installation
regularly
checked
and
maintained.
Keep
high-frequency
source
doors
and
panels
tightly
shut.
OVERHEATED
duty
cycle
before
Considerations
About
Induction
Heating
And
The
Effects
Of
Low
Frequency
Electric
And
Magnetic
Fields
The
following
is
a
quotation
from
the
General
Conclusions
Section
of
the
U.S.
Congress,
Office
of
Technology
Assessment,
Biological
Effects
of
Power
Frequency
Electric
&
Magnetic
Fields
-
Background
Paper,
OTA-BP-E-53
(Washington,
DC:
U.S.
Government
Printing
Office,
May
1989):
.
. .
there
is
now
a
very
large
volume
of
scientific
findings
based
on
experiments
at
the
cellular
level
and
from
studies
with
animals
and
people
which
clearly
establish
that
low
frequency
magnetic
fields
can
interact
with,
and
produce
changes
in,
biological
systems.
While
most
of
this
work
is
of
very
high
quality,
the
results
are
complex.
Current
scientific
understanding
does
not
yet
allow
us
to
interpret
the
evidence
in
a
single
coherent
framework.
Even
more
frustrating,
it
does
not
yet
allow
us
to
draw
definite
conclusions
about
questions
of
possible
risk
or
to
offer
clear
science-based
advice
on
strategies
to
minimize
or
avoid
potential
risks.
To
reduce
magnetic
fields
in
the
workplace,
use
the
following
procedures:
1.
Arrange
output
cable
to
one
side
and
away
from
the
operator.
2.
Do
not
coil
or
drape
output
cable
around
the
body.
3.
Keep
power
source
and
cable
as
far
away
from
the
operator
as
practical.
About
Pacemakers:
The
above
procedures
are
also
recommended
for
pacemaker
wearers.
Consult
your
doctor
for
complete
information.
Safety
and
Health
Standards,
OSHA
29
CFR
1910,
from
Canadian
Electrical
Code
Part
1,
CSA
Standard
C22.
1,
from
Superintendent
of
Documents,
U.S.
Government
Printing
Office,
Canadian
Standards
Association,
Standards
Sales,
178
Rexdale
Washington,
D.C.
20402.
Boulevard,Rexdale,
Ontario,
Canada
M9W
1
R3.
National
Electrical
Code,
NFPA
Standard
70,
from
National
Fire
Safe
Practices
For
Occupation
And
Educational
Eye
And
Face
Protection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
Protection,
ANSI
Standard
Z87.1,
from
American
National
Standards
Institute,
1430
Broadway,
New
York,
NY
10018.
OM-175
211
Page
2
SECTION
1
-
MESURES
DE
SECURITE
POUR
LE
CHAUFFAGE
PAR
INDUCTION
sat
etyihom_fre
9/98
I
Danger
de
mort
PAR
ELECTROCUTION.
Le
contact
de
composants
electriques
peut
provoquer
des
accidents
mortels
ou
des
brQlures
graves.
Le
circuit
Ølectrique
est
sous
tension
lorsque
le
courant
est
dØlivrØ
a
Ia
sortie.
Le
circuit
daHmentation
et
les
circuits
internes
de
Ia
machine
sont
egalement
sous
tension
lorsque
lalimentation
est
sur
marche.
Des
Øquipements
installØs
ou
relies
a
Ia
borne
de
terre
de
maniŁre
incorrecte
sont
dangereux.
1.
Ne
pas
toucher
des
composants
Ølectriques
sous
tension.
2.
Porter
des
gants
disolation
secs,
sans
trous,
et
une
protection
corporelle.
3.
lsolez-vous
de
Ia
piŁce
et
du
sol
avec
des
tapis
ou
des
couvertures
disolation
suffisamment
grands
pour
prØvenir
tout
contact
physique
avec
Ia
piŁce
ou
Ia
terre.
4.
DØconnecter
lalimentation
avant
dinstaller
lappareil
ou
den
effectuer
Ientretien.
Verrouiller
ou
Øtiqueter
Ia
sortie
dalimentation
selon
Ia
norme
OSHA
29
CFR
1910.147
(se
reporter
aux
Principales
normes
de
sØcuritØ).
5.
Installer
et
mettre
cet
Øquipement
correctement
a
Ia
terre
conformØment
au
manuel
utilisateur
et
aux
codes
nationaux,
gouvernementaux
et
locaux.
LE
CHAUFFAGE
PAR
INDUCTION
peut
Œtre
dangereux.
6.
Verifier
souvent
laterre
de
lalimentation
contrler
et
sassurer
que
le
conducteur
de
terre
du
cable
dalimentation
est
correctement
reliØ
a
Ia
borne
de
terre
dans
le
boItier
de
dØconnexion
ou
que
le
connecteur
est
branchØ
a
une
sortie
de
boItier
correctement
mise
a
Ia
terre.
7.
En
rØalisant
des
connexions
dentrØe
brancher
dabord
le
conducteur
de
terre
appropriØ
contrler
deux
fois
les
connexions.
8.
Verifier
souvent
le
bon
Øtat
du
cable
dalimentation
ou
lisolation
des
fils
remplacer
le
cable
immØdiatement
sil
est
endommagØ
des
fils
dØnudØs
peuvent
provoquer
des
accidents
mortels.
9.
ArrŒter
tous
les
Øquipements
lorsquils
ne
sont
pas
utilisØs.
10.
Ne
pas
utiliser
des
cables
uses,
endommagØs,
sousdimensionnØs
ou
mal
ØpissØs.
11.
Ne
pas
porter
Ies
cables
autour
de
votre
corps.
12.
Ne
pas
toucher
le
circuit
Ølectrique
si
vous
Œtes
en
contact
avec
Ia
piŁce,
Ia
terre
ou
le
circuit
electrique
dune
autre
machine.
13.
Utiliser
seulement
des
equipements
bien
entretenus.
RØparer
ou
remplacer
immØdiatement
des
composants
endommages.
Effectuer
des
travaux
dentretien
sur
lappareil
scIon
Ic
manuel.
14.
Porter
un
harnais
de
sØcuritØ
pour
effectuer
des
travaux
au-dessus
du
sol.
15.
Maintenir
solidement
en
place
touS
les
panneaux
et
couvercles.
a
AVERTISSEMENT
PRENDRE
LES
MESURES
NECESSAIRES
POUR
EVITER
LES
RISQUES
DE
BLESSURES
GRAVES,
VOIRE
MORTELLES.
TENIR
LES
ENFANTS
A
DISTANCE.
LES
PORTEURS
DUN
STIMULATEUR
CARDIAQUE
DOIVENT
PREALABLEMENT
CONSULTER
LEUR
MEDECIN.
Pendant
les
operations
de
chauffage,
comme
dans
Ia
plupart
des
activitØs,
IopØrateur
sexpose
a
certains
dangers.
Le
chauffage
nest
pas
dangereux
a
condition
de
prendre
certaines
mesures.
Les
consignes
de
sØcuritØ
indiquØes
ci-aprŁs
ne
sont
quun
rØsumØ
des
informations
plus
dØtaillØes
se
trouvant
dans
les
normes
de
sØcuritØ
ØnumØrØes
a
Ia
page
suivante.
Lire
et
respecter
toutes
les
normes
de
sØcuritØ.
LES
OPERATIONS
DINSTALLATION,
DE
FONCTIONNEMENT,
DE
MAINTENANCE
ET
DE
REPARATION
NE
DOIVENT
ETRE
CONFIEES
QUA
DU
PERSONNEL
QUALIFIE.
LE
CHAUFFAGE
PAR
INDUCTION
peut
provoquer
des
blessures
ou
des
brOlures
au
contact
de
PIECES
CHAUDES
OU
DE
LEQUIPEMENT.
1.
2.
3.
Ne
pas
toucher
ou
manipuler
latŒte/lenroulement
a
induction
pendant
le
fonctionnement.
Tenir
les
bijoux
et
autres
objets
personnels
en
metal
ØloignØs
de
Ia
tŒte/de
ienroulement
pendant
Ic
fonctionnement.
Laisser
refroidir
les
composants
ou
Øquipements
avant
de
les
manipuler.
LE
pro
1.
CHAUFFAGE
PAR
INDUCTION
peut
voquer
un
incendie.
Ne
pas
surchauffer
les
composants
ni
les
La
mlse
en
place
de
lapparell
sur,
au-dessus
ou
a
proxlmltØ
de
surfaces
Inflammables
peut
Œtre
source
dINCENDIES
OU
dEXPLOSION.
2.
3.
adhØsifs.
Attention
aux
risques
dincendie:
tenir
extincteur
a
proximitØ.
Stocker
des
produits
inflammables
hors
de
un
Ia
1.
Ne
pas
placer
lappareil
sur,
au-dessus
ou
a
proximitØ
de
surfaces
infllammables.
2.
Ne
pas
installer
Iappareil
a
proximitØ
de
produits
inflammables
zone
de
travail.
3.
Ne
pas
faire
fonctionner
lappareil
en
atmosphere
explosive.
.
1.
2.
DES
FUMEES
ET
DES
GAZ
peuvent
Œtre
dangereux
pour
votre
sante.
Le
chauffage
a
induction
~ØnŁre
des
fumØes
et
des
gaz.
Leur
inhalation
peutetredangereusepourvotre
sante.
Eloigner
Ia
tŒte
des
fumØes.
Ne
pas
respirer
les
fumØes.
A
linterieur,
ventiler
Ia
zone
et/ou
utiliser
un
extracteur
pour
IØvacuation
des
fumØes
et
des
gaz.
5.
6.
TravaillerdansunespacefermØseulementsilestbienventilØou
e~
portant
un
respirateur.
Demand~r
toujours
a
un
surveillant
dument
formØ
de
se
tentr
a
proximitØ.
Des
fumOes
et
des
gaz
provenant
du
chauffage
peuvent
dØplacer
lair,
abaisser
le
niveau
doxygŁne,
et
provoquer
des
lesions
ou
des
accidents
mortels.
Sassurer
que
lair
ambiant
ne
presente
aucun
danger.
Ne
pas
chauffer
dans
des
endroits
se
trouvant
a
proximitØ
dopØrations
de
dØgraissage,
de
nettoyage
ou
de
pulvØrisation.
LachaleurpeutrØagirenprØsencedevapeursetformerdesgaz
hautement
toxiques
et
irritants.
3.
4.
Si
Ia
ventilation
est
insuffisante,
utiliser
un
respirateur
a
alimentation
dair
homologuØ.
Ure
les
specifications
de
sØcuritØ
des
matØriaux
(MSDS5)
et
les
instructions
du
fabricant
concernant
les
adhØsifs,
les
mØtaux,
les
consommables,
les
revØtements,
les
nettoyants
et
les
dØgraisseurs.
7.
Ne
pas
chauffer
des
mØtaux
munis
dun
revŒtement
tels
que
lacier
gaivanisØ,
plaque
au
p10mb
ou
au
cadmium,
a
moms
que
Ic
revŒtement
ne
soit
enlevØ
de
Ia
zone
chauffØe,
que
Ia
zone
soit
bien
ventilØe
et,
si
nØcessaire,
en
portent
un
respirateur.
Les
revŒtements
et
tous
les
mØtaux
contenant
ces
ØlØments
peuvent
dØgager
des
fumØes
toxiques
sils
sont
chauffØs.
OM-175
211
Page
3
1-1.
Dangers
supplØmentaires
de
mise
en
route,
de
fonctionnement
et
dentretien
LA
CHUTE
DE
MATERIEL
peut
provoquer
des
blessures
personneiles
graves
et
en
dommager
les
equlpements.
1.
Utiliser
Ia
poignØe
et
demander
a
une
personne
ayant
Ia
force
physique
nØcessaire
pour
soulever
lappareil.
2.
DØplacer
lappareil
a
aide
dun
charriot
ou
dup
engin
similaire.
3.
Pour
les
appareils
sans
poignØe
utiliser
un
Øquipe
ment
dune
capacitØ
appropriØe
pour
soulever
lappareil.
4.
En
utilisant
des
fourches
de
levage
pour
dØplacer
lunitØ,
sassurer
que
les
fourches
sont
suffisam
ment
longues
pour
dØpasser
du
ctØ
oppose
de
lappareil.
LA
PROJECTION
DE
PIECES
DE
METAL
ou
DE
COLLE
peut
provoquer
des
blessures
aux
yeux.
1.
Porter
des
lunettes
de
protection
avec
des
protec
tions
latØrales.
DES
ORGANES
MOBILES
peuvent
provoquer
des
blessures.
1.
Sabstenir
de
toucher
des
organes
mobiles
tels
que
des
ventilateurs.
2.
Maintenir
fermØs
et
fixement
en
place
es
portes,
pan
neaux,
recouvrements
et
dispositifs
de
protection.
DES
CHAMPS
MAGNETIQUES
CREES
PAR
DES
COURANTS
ELEVES
peuvent
affecter
le
fonctionnement
du
stimulateur
cardiaque.
1.
Porteurs
de
stimulateur
cardiaque,
restez
a
distance.
2.
Les
porteurs
dun
stimulateur
cardiaque
doivent
dabord
consulter
leur
mØdecin
avant
de
sap
procher
des
operations
de
chauffage
a
induction.
UNE
UTILISATION
INTENSIVE
peut
provo
quer
un
SURCHAUFFEMENT
DU
MATERIEL.
1.
PrØvoir
une
pØriode
de
refroidissement
2.
RØduire
le
courant
de
sortie
ou
le
facteur
de
marche
avant
de
recommencer
le
chauffage.
3.
Respecter
Ic
facteur
de
marche
nominal.
LELECTRICITE
STATIQUE
peut
endomma
ger
les
corn
posants
des
tableaux
Øiectrlques.
1.
Etablir
Ia
connexion
avec
Ia
barrette
de
terre
avant
de
manipuler
des
cartes
ou
des
piŁces.
2.
Utiliser
des
pochettes
et
des
boites
antistatiques
pour
stocker,
dØplacer
ou
expØdier
des
cartes
PC.
II
subsiste
DU
COURANT
CONTINU
IMPOR
TANT
aprŁs
Ia
mise
hors
tension
de
Ialimen
tatlon
electrique.
1.
Avant
de
toucher
des
organes
internes,
arrØter
Ia
source
Ølectrique,
dØbrancher
lalimentation,
et
charger
les
condensateurs
dalimentation
confor
mØment
aux
instructions
indiquØes
dans
Ia
partie
maintenance.
LE
RAYONNEMENT
HAUTE
FREQUENCE
peut
provoquer
des
Interferences
avec
les
equIpements
de
radio-navigation
et
de
com
munication,
les
services
de
sØcuritØ
et
ies
ordinateurs.
Demander
seulement
a
des
personnes
qualifiees
familiarisØes
avec
des
Øquipements
electroniques
de
faire
fonctionner
Iinstallation.
Lutilisateur
est
tenu
de
faire
corriger
rapidement
par
un
Ølectricien
qualifie
les
interferences
rØsul
tant
de
installation.
Si
le
FCC
signale
des
interferences,
arrØter
immØ
diatement
lappareil.
Effectuer
rØguliŁrement
le
contrle
et
lentretien
de
linstallation.
Maintenir
soigneusement
fermØs
les
portes
et
les
panneaux
des
sources
de
haute
frØquence.
1-2.
Informations
concernant
les
champs
Ølectro-magnØtiques
(Information
EMF)
1-3.
Principales
normes
de
sØcuritØ
I:
Considerations
relatives
au
chauffage
a
induction
et
aux
effets
des
champs
Ølectriques
et
magnØtiques
basse
frØquence.
Le
texte
suivant
est
extrait
des
conclusions
gØnØrales
DØpartement
du
CongrŁs
U.S.,
Office
of
Technology
Assessment,
Effets
biologiques
des
champs
magnetiques
et
electriques
basse
frØquence
-
Background
Paper,
OTA-BP-E-53
(Washington,
DC:
U.S.
Government
Printing
Office,
May
1989):
~.
. .
on
dispose
maintenant
dimportantes
dØcouvertes
scientifiques
reposant
sur
des
experiences
effectuØes
dans
le
domaine
cellulaire
et
des
etudes
rØalisØes
sur
des
animaux
et
des
personnes
qui
dØmontrent
clairement
que
des
champs
magnetiques
basse
frØquence
peuvent
avoir
une
interaction
et
produire
des
changements
dans
les
systŁmes
biologiques.
Alors
que
Ia
plus
grande
partie
de
cet
ouvrage
est
dune
trØs
grande
qualite,
les
rØsultats
sont
complexes.
La
comprehension
scientifique
courante
ne
nous
permet
pas
encore
dinterprØter
Ia
preuve
fournie
dans
un
seul
ouvrage
coherent.
II
est
encore
plus
frustrant
de
ne
pas
pouvoir
tirer
des
conclusions
dØfinitives
en
ce
qui
concerne
les
problŁmes
de
risque
possible
ou
de
proposer
des
recommandations
scientifiques
claires
pour
des
strategies
a
suivre
en
vue
de
minimiser
ou
de
prØvenir
des
risques
potentiels.
Pour
rØduire
les
champs
magnetiques
sur
le
poste
de
travail,
appliquer
les
procedures
suivantes:
4.
Disposer
le
cØble
de
sortie
dun
ctØ
a
distance
de
lopØrateur
5.
Ne
pas
enrouler
ou
draper
Ic
cable
electrique
autour
du
corps.
6.
Placer
Ia
source
de
courant
et
le
cable
le
plus
loin
possible
de
lopØrateur.
En
ce
qui
concerne
les
stimuiateurs
cardiaques
Les
procedures
ci-dessus
concernent
Øgalement
les
porteurs
de
stimulateur
cardiaque.
Consulter
votre
mØdecin
pour
un
complement
dinformation.
Normes
de
sØcuritØ
et
de
sante,
OSHA
29
CFR
1910,
from
Code
Ølectrique
du
Canada,
part/c
1,
CSA
Standard
C22.1,
from
Superintendent
of
Documents,
U.S.
Government
Printing
Office,
Canadian
Standards
Association,
Standards
Sales,
178
Rexdale
Washington,
D.C.
20402.
Boulevard,Rexdale,
Ontario,
Canada
M9W
1
R3.
Code
Ølectrique
national,
NFPA
Standard
70,
from
National
Fire
Safe
Practices
For
Occupation
And
Educational
Eye
And
Face
Protection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
Protection,
ANSI
Standard
Z87.1,
from
American
National
Standards
Institute,
1430
Broadway,
New
York,
NY
10018.
OM-175
211
Page
4
2-1.
Specifications
SECTION
2-
INSTALLATION
2-2.
Connecting
To
Power
Source
Specification
Description
Overall
Dimensions
Weight
Type
Of
Input
Power
Auxiliary
Relay
Rating
Interconnecting
Cord
With
Plugs
Extension
Cord
(Optional)
Memory
Capacity
Control
Capacity
Time
Range
For
Delay
Settings
And
Power
Levels
Time
Range
For
Initial
And
Final
Slopes
Time
Range
For
Auxiliary
Relays
Height:
11-3/4
in
(298
mm);
Width:
7-1/4
in
(184
mm);
Depth:
3-1/8
in
(79
mm)
Net:
2-3/4
lb
(1.25
kg)
24
Volts
DC
120
Volts
AC,
5
Amperes
15
ft
(4.6
m)
25
ft
(7.6
m)
Standard
One
Program;
Optional
Eight
Programs
(Expandable
By
EPROM
Installation)
Single
Power
Source
Control
0.00
To
250.00
Seconds
(4.2
Minutes)
0.00
To
25.00
Seconds
0.00
To
650.00
Seconds
(10.8
Minutes)
5
6
4
Turn
Off
power
source.
1
IH/PC
2
Interconnecting
Cord
3
14-Socket
Plug
4
14-Pin
Plug
Obtain
cord
with
14-socket
plug
on
one
end
and
14-pin
plug
on
other
end.
5
Keyway
6
Remote
14
Receptacle
RC14
(See
Section
2-3)
To
connect
cord
to
a
receptacle,
align
keyway,
insert
plug,
and
tight
en
threaded
collar.
To
connect
remaining
end
of
cord
to
power
source,
align
keyway,
insert
plug,
and
tighten
threaded
collar.
sbl.1
*
3/93
-
Rei.
S-0004-A
I
S-0750
/
Ref.
ST-801
049
2
OM-175211
Page5
2-3.
Remote
14
Pin
Information
For
Receptacle
RC14
Pin
Information
+24
volts
do
from
power
source.
Contact
closure
to
A
completes
power
source
+24
volts
dc
contactor
control
circuit.
Control
circuit
common.
0
to
+10
volts
dc
signal
for
power
source
output
control.
Absence
of
contact
closure
from
power
source
indicates
power
source
output
failure.
Actual
frequency
input
signal
(1
volt/5
kHz).
Average
power
input
signal
(1
volt/i
kW).
Voltage
input
signal
RMS
(1
volt/50
volts).
Current
input
signal
RMS
(1
volt/50
amperes)
Chassis
common.
2-4.
Remote
Start/Stop
Switch
And
Flow
Switch
Connections
NOTE
LI~
Remote
Start/Stop
function
will
only
work
if
enabled
in
the
set-up
screens
(see
Section
3-3).
The
coolant
flowdetection
feature
is
enabled
or
disabled
in
the
set-up
screens
(see
Section
3-3).
t
A
remote
maintained
contact
switch
can
be
connected
to
the
__________________
pendant
controller
to
start
or
stop
the
heating
program.
A
flow
switch
connection
can
also
be
made
for
a
coolant
system.
Turn
Off
power
source.
1
Interconnecting
Cord
(Cus
tomer
Supplied)
2
4-Pin
Plug
Obtain
cord
and
install
supplied
plug
on
one
end.
3
Keyway
4
Remote
Start/Stop
Recep
tacle
RC4
(See
Section
2-5)
To
connect
cord
to
receptacle,
align
keyway,
insert
plug,
and
tight
en
threaded
collar.
To
connect
remaining
end
of
cord,
make
connections
to
maintained
contact
switch
and/or
flow
switch.
If
optional
connections
to
an
exter
nal
device
are
being
made,
proceed
to
Section
2-6.
Ref.
S.0446-A/
S-0628-A
Remote
Contactor
Remote
Output
Control
Power
Source
Fault
Remote
Metering
Tools
Needed:
2
OM-175
211
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6
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Miller IH/PC Owner's manual

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