Miller I Owner's manual

Miller

The

Power

QfBb1e.

OM175

211

December

1996

Eff.

w/SeriaI

Number

KF94741

7

Processes

Induction

Heating

Description

Single

Induction

Heating

Power

Source

Pendant

Control

FILE

COPY

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OWNERS

MANUAL

Thank

you

and

congratulations

on

choosing

Miller.

Now

you

can

get

the

job

done

and

get

it

done

right.

We

know

you

dont

have

time

to

do

it

any

other

way.

Thats

why

when

Niels

Miller

first

started

building

arc

welders

in

1929,

he

made

sure

his

products

offered

long-lasting

value

and

superior

quality.

Like

you,

his

customers

couldnt

afford

anything

less.

Miller

products

had

to

be

more

than

the

best

they

could

be.

They

had

to

be

the

best

you

could

buy.

Today,

the

people

that

build

and

sell

Miller

products

continue

the

tradition.

Theyre

just

as

committed

to

providing

equipment

and

service

that

meets

the

high

standards

of

quality

and

value

established

in

1929.

This

Owners

Manual

is

designed

to

help

you

get

the

most

out

of

your

Miller

products.

Please

take

time

to

read

the

Safety

precautions.

They

will

help

you

protect

yourself

against

potential

hazards

on

the

worksite.

Weve

made

installation

and

operation

quick

and

easy.

~

I

With

Miller

you

can

count

on

years

of

reliable

1

service

with

proper

maintenance.

And

if

for

REGISTERED

QUALITY

SYSTEM

some

reason

the

unit

needs

repair,

theres

a

V

Troubleshooting

section

that

will

help

you

Miller

Is

tbe

IIrst

welding

equip.

figure

out

what

the

problem

is.

The

parts

list

mentmanulacturerinlbeU.S.A.lu

will

then

help

you

to

decide

which

exact

part

be

registered

te

tbe

Iso

0001

quality

System

Standard,

you

may

need

to

fix

the

problem.

Warranty

and

service

information

for

your

particular

model

are

also

provided.

Miller

Electric

manufactures

a

full

line

of

welders

and

welding

For

information

on

other

quality

Miller

products,

contact

your

local

Miller

distributor

to

receive

the

latest

full

line

catalog

or

individual

catalog

sheets.

To

locate

your

nearest

distributor

call

1-800-4-A-Miller.

From

Miller

to

You

WI

Call

1

-800-4-A-MILLER

for

your

local

Miller

disiributor.

Your

distributor

gives

you

Service

You

always

get

the

fast,

reliable

response

you

need.

Most

replacement

parts

can

be

in

your

hands

in

24

hours.

Support

Need

fast

answers

to

the

tough

welding

questions?

Contact

your

distributor.

The

expertise

of

the

distributor

and

Miller

is

there

to

help

you,

every

step

of

the

way.

Miller

offers

a

Technical

Manual

which

provides

more

detailed

se,vice

and

parts

in

formation

for

your

unit.

To

obtain

a

Technical

Manual,

contact

your

local

distributor.

Your

distributor

can

also

supply

you

with

Welding

Process

Manuals

such

as

SMAW,

GTAW,

GMAW,

and

GMAW-P.

For

practical

information

on

welding,

process

applica

tions,

and

Miller

products,

visit

our

website

at

www.MlllerWelds.com

TABLE

OF

CONTENTS

SECTION

1

-

SAFETY

FOR

INDUCTION

HEATING

1

1-1.

Additional

Installation,

Operation,

And

Maintenance

Hazards

2

1-2.

EMF

Information

2

1-3.

Principal

Safety

Standards

2

SECTION

1

-

MESURES

DE

SECURITE

POUR

LE

CHAUFFAGE

PAR

INDUCTION

3

1-1.

Dangers

supplØmentaires

de

mise

en

route,

de

fonctionnement

et

dentretien

4

1-2.

Informations

concernant

les

champs

Ølectro-magnetiques

(Information

EMF)

4

1-3.

Principales

normes

de

sØcuritÆ

4

SECTION

2-

INSTALLATION

5

2-1.

Specifications

5

2-2.

Connecting

To

Power

Source

5

2-3.

Remote

14

Information

For

Receptacle

RCI4

6

2-4.

Remote

Start/Stop

Switch

And

Flow

Switch

Connections

6

2-5.

Remote

Start/Stop

Socket

Information

For

Receptacle

RC4

7

2-6.

Connecting

External

Device

(Optional)

7

2-7.

External

Device

Information

For

Receptacle

RC10

8

2-8.

Field

Installation

Of

Optional

EPROM

Memory

Upgrade

8

SECTION

3-

PROGRAMMING

10

3-1.

Digital

Display,

Push

Buttons,

And

Knob

10

3-2.

Set-Up

Security

Screens

11

3-3.

Set-Up

Parameter

Screens

12

3-4.

Program(s)

Parameter

Screens

15

3-5.

Setting

Single

Program

Parameters

17

3-6.

Setting

Multi-Program

Parameters

26

SECTION

4-OPERATION

.37

4-1.

Controls

37

4-2.

Safety

Equipment

37

4-3.

Sequence

Of

Induction

Heating

Process

38

4-4.

Running

Single

Program

Continuous

Cycle

38

4-5.

Running

Single

Program

Timed

Cycle

39

4-6.

Program

Number

Selection

For

Multi-Program

Software

40

4-7.

Running

Multi-Program

Continuous

Cycle

40

4-8.

Running

Multi-Program

Timed

Cycle

41

SECTION

5-

MAINTENANCE

&

TROUBLESHOOTING

42

5-1.

Routine

Maintenance

42

5-2.

Limit

Screen

During

A

Cycle

Or

At

End

Of

Cycle

42

5-3.

Possible

Screens

For

Continuous

Cycle

Prior

To

Starting

Cycle

After

A

Limit

43

5-4.

Screens

For

Timed

Cycle

At

Time

Of

Limit

44

5-5.

Limit

Screen

45

5-6.

Reset

Start

Input

Error

46

5-7.

Power

Source

Not

Ready

Error

46

5-8.

Coolant

Flow

Error

46

5-9.

Program

CRC

Error

46

5-10.

Program

Range

Error

46

5-11.

Troubleshooting

47

SECTION

6-

ELECTRICAL

DIAGRAMS

47

SECTION

7

-

PARTS

LIST

WARRANTY

SECTION

1

-

SAFETY

FOR

INDUCTION

HEATING

safety_ihoml

10/96

6.

Always

verify

the

supply

ground



check and

be

sure

that

input

power

cord

ground

wire

is

properly

connected

to

ground

terminal

in

disconnect

box

or

that

cord

plug

is

connected

to

i

properly

grounded

receptacle

outlet.

7.

When

making

input

connections,

attach

proper

grounding

conductor

first



double-check

connections.

8.

Frequently

inspect

input

power

cord

for

damage

or

bare

wiring

-

replace

cord

immediately

if

damaged



bare

wiring

can

kill.

9.

Turn

off

all

equipment

when

not

in

use.

10.

Do

not

use

worn,

damaged,

undersized,

or

poorly

spliced

cables.

11.

Do

not

drape

cables

over

your

body.

12.

Do

not

touch

power

circuit

if

you

are

in

contact

with

the

work,

ground,

or

another

power

circuit

from

a

different

machine.

13.

Use

only

well-maintained

equipment.

Repair

or

replace

damaged

parts

at

once.

Maintain

unit

according

to

manual.

14.

Wear

a

safety

harness

if

working

above

floor

level.

15.

Keep

all

panels

and

covers

securely

in

place.

INDUCTION

HEATING

can

cause

1.

Do

not

touch

or

handle

induction

head/coil

during

operation.

injury

or

burns

from

HOT

PARTS

AND

2.

Keep

metal

jewelry

and

other

metal

personal

items

away

from

EQUIPMENT.

head/coil

during

operation.

3.

Allow

cooling

period

before

handling

parts

or

equipment.

INDUCTION

HEATING

can

cause

fire.

FIRE

OR

EXPLOSION

can

result

from

placing

unit

1.

Do

not

overheat

parts

and

adhesive,

on,

over,

or

near

combustible

surfaces.

2.

Watch

for

fire;

keep

extinguisher

nearby.

1.

Do

not

locate

unit

on,

over,

or

near

combustible

surfaces.

3.

Keep

flammables

away

from

work

area.

2.

Do

not

install

unit

near

flammables.

3.

Do

not

operate

unit

in

explosive

atmosphere.

FUMES

AND

GASES

can

be

hazardous

5.

Work

in

a

confined

space

only

if it

is

well

ventilated,

or

while

to

your

health.

wearing

an

air-supplied

respirator.

Always

have

a

trained

Induction

Heating

of

certain

materials,

adhesives,

watchperson

nearby.

Fumes

and

gases

from

heating

can

and

fluxes

can

produce

fumes

and

gases.

Breathing

displace

air

and

lower

the

oxygen

level

causing

injury

or

death.

these

fumes

and

gases

can

be

hazardous

to

your

Be

sure

the

breathing

air

is

safe.

health.

6.

Do

not

heat

in

locations

near

degreasing,

cleaning,

or

spraying

operations.

The

heat

can

react

with

vapors

to

form

highly

toxic

1.

Keep

your

head

out

of

the

fumes.

Do

not

breathe

the

fumes.

and

irritating

gases.

2.

If

inside,

ventilate

the

area

and/or

use

exhaust

to

remove

7.

Do

not

overheat

coated

metals,

such

as

galvanized,

lead,

or

fumes

and

gases.

cadmium

plated

steel,

unless

the

coating

is

removed

from

the

3.

If

ventilation

is

poor,

use

an

approved

air-supplied

respirator.

heated

area,

the

area

is

well

ventilated,

and

if

necessary,

while

4.

Read

the

Material

Safety

Data

Sheets

(MSDS5)

and

the

wearing

an

air-supplied

respirator.

The

coatings

and

any

metals

manufacturers

instruction

for

adhesives,

fluxes,

metals,

containing

these

elements

can

give

off

toxic

fumes

if

consumables,

coatings,

cleaners,

and

degreasers.

overheated.

See

coating

MSDS

for

temperature

information.

a

WARNING

INDUCTION

HEATING

can

be

hazardous.

PROTECT

YOURSELF

AND

OTHERS

FROM

POSSIBLE

SERIOUS

INJURY

OR

DEATH.

KEEP

CHILDREN

AWAY.

PACEMAKER

WEARERS

KEEP

AWAY

UNTIL

CONSULTING

YOUR

DOCTOR.

In

heating,

as

in

most

jobs,

exposure

to

certain

hazards

occurs.

Heating

is

safe

when

precautions

are

taken.

The

safety

information

given

below

is

only

a

summary

of

the

more

complete

safety

information

that

will

be

found

in

the

Safety

Standards

listed

on

the

Read

and

follow

all

Safety

Standards.

HAVE ALL

INSTALLATION,

OPERATION,

MAINTENANCE,

AND

REPAIR

WORK

PERFORMED

ONLY

BY

QUALIFIED

PEOPLE.

1.

2.

3.

ELECTRIC

SHOCK

can

kill.

Touching

live

electrical

parts

can

cause

fatal

shocks

or

severe

burns.

The

power

circuit

is

electrically

live

whenever

the

output

is

on.

The

input

power

circuit

and

machine

internal

circuits

are

also

live

when

power

is

on.

Incorrectly

installed

or

improperly

grounded

equipment

is

a

hazard.

Do

not

touch

live

electrical

parts.

Wear

dry,

hole-free

insulating

gloves

and

body

protection.

Insulate

yourself

from

work

and

ground

using

dry

insulating

mats

or

covers

big

enough

to

prevent

any

physical

contact

with

the

work

or

ground.

4.

Disconnect

input

power

before

installing

or

servicing

this

equipment.

Lockout/tagout

input

power

according

to

OSHA

29

CFR

191

0.147

(see

Safety

Standards).

5.

Properly

install

and

ground

this

equipment

according

to

its

Owners

Manual

and

national,

state,

and

local

codes.

OM-175

211

Page

1

1-1.

Additional

Installation,

Operation,

And

Maintenance

Hazards

FALLING

EQUIPMENT

can

cause

serious

personal

injury

and

equipment

damage.

1.

Use

handle

and

have

person

of

adequate

physical

strength

lift

unit.

Move

unit

with

hand

cart

or

similar

device.

For

units

without

a

handle,

use

equipment

of

adequate

capacity

to

lift

unit.

When

using

lift

forks

to

move

unit,

be

sure

forks

are

long

enough

to

extend

beyond

opposite

side

of

unit.

FLYING

PIECES

OF

METAL

or

ADHESIVE

can

injure

eyes.

1.

Wear

safety

glasses

with

side

shields

MOVING

PARTS

can

cause

injury.

Keep

away

from

moving

parts

such

as

tans.

Keep

all

doors,

panels,

covers,

and

guards

closed

and

securely

in

place.

MAGNETIC

FIELDS

FROM

HIGH

CURRENTS

can

affect

pacemaker

operation.

1.

Pacemaker

wearers

keep

away.

2.

Wearers

should

consult

their

doctor

before

going

near

induction

heating

operations.

OVERUSE

can

cause

EQUIPMENT.

1.

Allow

cooling

period.

2.

Reduce

output

or

reduce

starting

to

heat

again.

Follow

rated

duty

cycle.

1-2.

EMF

Information

1-3.

Principal

Safety

Standards

STATIC

ELECTRICITY

can

damage

parts

on

circuit

boards.

1.

Put

on

grounded

wrist

strap

BEFORE

handling

boards

or

parts.

2.

Use

proper

static-proof

bags

and

boxes

to

store,

move,

or

ship

PC

boards.

SIGNIFICANT

DC

VOLTAGE

exists

after

removal

of

input

power.

1.

Turn

Off

power

source,

disconnect

input

power,

and

discharge

input

capacitors

according

to

instructions

in

Maintenance

Section

before

touching

any

internal

parts.

HIGH-FREQUENCY

RADIATION

can

interfere

with

radio

navigation,

safety

services,

computers,

and

communica

tions

equipment.



Have

only

qualified

person

familiar

with

electronic

equipment

perform

this

installation.



The

user

is

responsible

for

having

a

qualified

electrician

promptly

correct

any

interference

problem

resulting

from

the

installation.



If

notified

by

the

FCC

about

interference,

stop

using

the

equipment

at

once.



Have

the

installation

regularly

checked

and

maintained.



Keep

high-frequency

source

doors

and

panels

tightly

shut.

OVERHEATED

duty

cycle

before

Considerations

About

Induction

Heating

And

The

Effects

Of

Low

Frequency

Electric

And

Magnetic

Fields

The

following

is

a

quotation

from

the

General

Conclusions

Section

of

the

U.S.

Congress,

Office

of

Technology

Assessment,

Biological

Effects

of

Power

Frequency

Electric

&

Magnetic

Fields

-

Background

Paper,

OTA-BP-E-53

(Washington,

DC:

U.S.

Government

Printing

Office,

May

1989):

.

. .

there

is

now

a

very

large

volume

of

scientific

findings

based

on

experiments

at

the

cellular

level

and

from

studies

with

animals

and

people

which

clearly

establish

that

low

frequency

magnetic

fields

can

interact

with,

and

produce

changes

in,

biological

systems.

While

most

of

this

work

is

of

very

high

quality,

the

results

are

complex.

Current

scientific

understanding

does

not

yet

allow

us

to

interpret

the

evidence

in

a

single

coherent

framework.

Even

more

frustrating,

it

does

not

yet

allow

us

to

draw

definite

conclusions

about

questions

of

possible

risk

or

to

offer

clear

science-based

advice

on

strategies

to

minimize

or

avoid

potential

risks.

To

reduce

magnetic

fields

in

the

workplace,

use

the

following

procedures:

1.

Arrange

output

cable

to

one

side

and

away

from

the

operator.

2.

Do

not

coil

or

drape

output

cable

around

the

body.

3.

Keep

power

source

and

cable

as

far

away

from

the

operator

as

practical.

About

Pacemakers:

The

above

procedures

are

also

recommended

for

pacemaker

wearers.

Consult

your

doctor

for

complete

information.

Safety

and

Health

Standards,

OSHA

29

CFR

1910,

from

Canadian

Electrical

Code

Part

1,

CSA

Standard

C22.

1,

from

Superintendent

of

Documents,

U.S.

Government

Printing

Office,

Canadian

Standards

Association,

Standards

Sales,

178

Rexdale

Washington,

D.C.

20402.

Boulevard,Rexdale,

Ontario,

Canada

M9W

1

R3.

National

Electrical

Code,

NFPA

Standard

70,

from

National

Fire

Safe

Practices

For

Occupation

And

Educational

Eye

And

Face

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

Protection,

ANSI

Standard

Z87.1,

from

American

National

Standards

Institute,

1430

Broadway,

New

York,

NY

10018.

OM-175

211

Page

2

SECTION

1

-

MESURES

DE

SECURITE

POUR

LE

CHAUFFAGE

PAR

INDUCTION

sat

etyihom_fre

9/98

I

Danger

de

mort

PAR

ELECTROCUTION.

Le

contact

de

composants

electriques

peut

provoquer

des

accidents

mortels

ou

des

brQlures

graves.

Le

circuit

Ølectrique

est

sous

tension

lorsque

le

courant

est

dØlivrØ

a

Ia

sortie.

Le

circuit

daHmentation

et

les

circuits

internes

de

Ia

machine

sont

egalement

sous

tension

lorsque

lalimentation

est

sur

marche.

Des

Øquipements

installØs

ou

relies

a

Ia

borne

de

terre

de

maniŁre

incorrecte

sont

dangereux.

1.

Ne

pas

toucher

des

composants

Ølectriques

sous

tension.

2.

Porter

des

gants

disolation

secs,

sans

trous,

et

une

protection

corporelle.

3.

lsolez-vous

de

Ia

piŁce

et

du

sol

avec

des

tapis

ou

des

couvertures

disolation

suffisamment

grands

pour

prØvenir

tout

contact

physique

avec

Ia

piŁce

ou

Ia

terre.

4.

DØconnecter

lalimentation

avant

dinstaller

lappareil

ou

den

effectuer

Ientretien.

Verrouiller

ou

Øtiqueter

Ia

sortie

dalimentation

selon

Ia

norme

OSHA

29

CFR

1910.147

(se

reporter

aux

Principales

normes

de

sØcuritØ).

5.

Installer

et

mettre

cet

Øquipement

correctement

a

Ia

terre

conformØment

au

manuel

utilisateur

et

aux

codes

nationaux,

gouvernementaux

et

locaux.

LE

CHAUFFAGE

PAR

INDUCTION

peut

Œtre

dangereux.

6.

Verifier

souvent

laterre

de

lalimentation



contrler

et

sassurer

que

le

conducteur

de

terre

du

cable

dalimentation

est

correctement

reliØ

a

Ia

borne

de

terre

dans

le

boItier

de

dØconnexion

ou

que

le

connecteur

est

branchØ

a

une

sortie

de

boItier

correctement

mise

a

Ia

terre.

7.

En

rØalisant

des

connexions

dentrØe

brancher

dabord

le

conducteur

de

terre

appropriØ



contrler

deux

fois

les

connexions.

8.

Verifier

souvent

le

bon

Øtat

du

cable

dalimentation

ou

lisolation

des

fils



remplacer

le

cable

immØdiatement

sil

est

endommagØ



des

fils

dØnudØs

peuvent

provoquer

des

accidents

mortels.

9.

ArrŒter

tous

les

Øquipements

lorsquils

ne

sont

pas

utilisØs.

10.

Ne

pas

utiliser

des

cables

uses,

endommagØs,

sousdimensionnØs

ou

mal

ØpissØs.

11.

Ne

pas

porter

Ies

cables

autour

de

votre

corps.

12.

Ne

pas

toucher

le

circuit

Ølectrique

si

vous

Œtes

en

contact

avec

Ia

piŁce,

Ia

terre

ou

le

circuit

electrique

dune

autre

machine.

13.

Utiliser

seulement

des

equipements

bien

entretenus.

RØparer

ou

remplacer

immØdiatement

des

composants

endommages.

Effectuer

des

travaux

dentretien

sur

lappareil

scIon

Ic

manuel.

14.

Porter

un

harnais

de

sØcuritØ

pour

effectuer

des

travaux

au-dessus

du

sol.

15.

Maintenir

solidement

en

place

touS

les

panneaux

et

couvercles.

a

AVERTISSEMENT

PRENDRE

LES

MESURES

NECESSAIRES

POUR

EVITER

LES

RISQUES

DE

BLESSURES

GRAVES,

VOIRE

MORTELLES.

TENIR

LES

ENFANTS

A

DISTANCE.

LES

PORTEURS

DUN

STIMULATEUR

CARDIAQUE

DOIVENT

PREALABLEMENT

CONSULTER

LEUR

MEDECIN.

Pendant

les

operations

de

chauffage,

comme

dans

Ia

plupart

des

activitØs,

IopØrateur

sexpose

a

certains

dangers.

Le

chauffage

nest

pas

dangereux

a

condition

de

prendre

certaines

mesures.

Les

consignes

de

sØcuritØ

indiquØes

ci-aprŁs

ne

sont

quun

rØsumØ

des

informations

plus

dØtaillØes

se

trouvant

dans

les

normes

de

sØcuritØ

ØnumØrØes

a

Ia

page

suivante.

Lire

et

respecter

toutes

les

normes

de

sØcuritØ.

LES

OPERATIONS

DINSTALLATION,

DE

FONCTIONNEMENT,

DE

MAINTENANCE

ET

DE

REPARATION

NE

DOIVENT

ETRE

CONFIEES

QUA

DU

PERSONNEL

QUALIFIE.

LE

CHAUFFAGE

PAR

INDUCTION

peut

provoquer

des

blessures

ou

des

brOlures

au

contact

de

PIECES

CHAUDES

OU

DE

LEQUIPEMENT.

1.

2.

3.

Ne

pas

toucher

ou

manipuler

latŒte/lenroulement

a

induction

pendant

le

fonctionnement.

Tenir

les

bijoux

et

autres

objets

personnels

en

metal

ØloignØs

de

Ia

tŒte/de

ienroulement

pendant

Ic

fonctionnement.

Laisser

refroidir

les

composants

ou

Øquipements

avant

de

les

manipuler.

LE

pro

1.

CHAUFFAGE

PAR

INDUCTION

peut

voquer

un

incendie.

Ne

pas

surchauffer

les

composants

ni

les

La

mlse

en

place

de

lapparell

sur,

au-dessus

ou

a

proxlmltØ

de

surfaces

Inflammables

peut

Œtre

source

dINCENDIES

OU

dEXPLOSION.

2.

3.

adhØsifs.

Attention

aux

risques

dincendie:

tenir

extincteur

a

proximitØ.

Stocker

des

produits

inflammables

hors

de

un

Ia

1.

Ne

pas

placer

lappareil

sur,

au-dessus

ou

a

proximitØ

de

surfaces

infllammables.

2.

Ne

pas

installer

Iappareil

a

proximitØ

de

produits

inflammables

zone

de

travail.

3.

Ne

pas

faire

fonctionner

lappareil

en

atmosphere

explosive.

.

1.

2.

DES

FUMEES

ET

DES

GAZ

peuvent

Œtre

dangereux

pour

votre

sante.

Le

chauffage

a

induction

~ØnŁre

des

fumØes

et

des

gaz.

Leur

inhalation

peutetredangereusepourvotre

sante.

Eloigner

Ia

tŒte

des

fumØes.

Ne

pas

respirer

les

fumØes.

A

linterieur,

ventiler

Ia

zone

et/ou

utiliser

un

extracteur

pour

IØvacuation

des

fumØes

et

des

gaz.

5.

6.

TravaillerdansunespacefermØseulementsilestbienventilØou

e~

portant

un

respirateur.

Demand~r

toujours

a

un

surveillant

dument

formØ

de

se

tentr

a

proximitØ.

Des

fumOes

et

des

gaz

provenant

du

chauffage

peuvent

dØplacer

lair,

abaisser

le

niveau

doxygŁne,

et

provoquer

des

lesions

ou

des

accidents

mortels.

Sassurer

que

lair

ambiant

ne

presente

aucun

danger.

Ne

pas

chauffer

dans

des

endroits

se

trouvant

a

proximitØ

dopØrations

de

dØgraissage,

de

nettoyage

ou

de

pulvØrisation.

LachaleurpeutrØagirenprØsencedevapeursetformerdesgaz

hautement

toxiques

et

irritants.

3.

4.

Si

Ia

ventilation

est

insuffisante,

utiliser

un

respirateur

a

alimentation

dair

homologuØ.

Ure

les

specifications

de

sØcuritØ

des

matØriaux

(MSDS5)

et

les

instructions

du

fabricant

concernant

les

adhØsifs,

les

mØtaux,

les

consommables,

les

revØtements,

les

nettoyants

et

les

dØgraisseurs.

7.

Ne

pas

chauffer

des

mØtaux

munis

dun

revŒtement

tels

que

lacier

gaivanisØ,

plaque

au

p10mb

ou

au

cadmium,

a

moms

que

Ic

revŒtement

ne

soit

enlevØ

de

Ia

zone

chauffØe,

que

Ia

zone

soit

bien

ventilØe

et,

si

nØcessaire,

en

portent

un

respirateur.

Les

revŒtements

et

tous

les

mØtaux

contenant

ces

ØlØments

peuvent

dØgager

des

fumØes

toxiques

sils

sont

chauffØs.

OM-175

211

Page

3

1-1.

Dangers

supplØmentaires

de

mise

en

route,

de

fonctionnement

et

dentretien

LA

CHUTE

DE

MATERIEL

peut

provoquer

des

blessures

personneiles

graves

et

en

dommager

les

equlpements.

1.

Utiliser

Ia

poignØe

et

demander

a

une

personne

ayant

Ia

force

physique

nØcessaire

pour

soulever

lappareil.

2.

DØplacer

lappareil

a

aide

dun

charriot

ou

dup

engin

similaire.

3.

Pour

les

appareils

sans

poignØe

utiliser

un

Øquipe

ment

dune

capacitØ

appropriØe

pour

soulever

lappareil.

4.

En

utilisant

des

fourches

de

levage

pour

dØplacer

lunitØ,

sassurer

que

les

fourches

sont

suffisam

ment

longues

pour

dØpasser

du

ctØ

oppose

de

lappareil.

LA

PROJECTION

DE

PIECES

DE

METAL

ou

DE

COLLE

peut

provoquer

des

blessures

aux

yeux.

1.

Porter

des

lunettes

de

protection

avec

des

protec

tions

latØrales.

DES

ORGANES

MOBILES

peuvent

provoquer

des

blessures.

1.

Sabstenir

de

toucher

des

organes

mobiles

tels

que

des

ventilateurs.

2.

Maintenir

fermØs

et

fixement

en

place

es

portes,

pan

neaux,

recouvrements

et

dispositifs

de

protection.

DES

CHAMPS

MAGNETIQUES

CREES

PAR

DES

COURANTS

ELEVES

peuvent

affecter

le

fonctionnement

du

stimulateur

cardiaque.

1.

Porteurs

de

stimulateur

cardiaque,

restez

a

distance.

2.

Les

porteurs

dun

stimulateur

cardiaque

doivent

dabord

consulter

leur

mØdecin

avant

de

sap

procher

des

operations

de

chauffage

a

induction.

UNE

UTILISATION

INTENSIVE

peut

provo

quer

un

SURCHAUFFEMENT

DU

MATERIEL.

1.

PrØvoir

une

pØriode

de

refroidissement

2.

RØduire

le

courant

de

sortie

ou

le

facteur

de

marche

avant

de

recommencer

le

chauffage.

3.

Respecter

Ic

facteur

de

marche

nominal.

LELECTRICITE

STATIQUE

peut

endomma

ger

les

corn

posants

des

tableaux

Øiectrlques.

1.

Etablir

Ia

connexion

avec

Ia

barrette

de

terre

avant

de

manipuler

des

cartes

ou

des

piŁces.

2.

Utiliser

des

pochettes

et

des

boites

antistatiques

pour

stocker,

dØplacer

ou

expØdier

des

cartes

PC.

II

subsiste

DU

COURANT

CONTINU

IMPOR

TANT

aprŁs

Ia

mise

hors

tension

de

Ialimen

tatlon

electrique.

1.

Avant

de

toucher

des

organes

internes,

arrØter

Ia

source

Ølectrique,

dØbrancher

lalimentation,

et

dØ

charger

les

condensateurs

dalimentation

confor

mØment

aux

instructions

indiquØes

dans

Ia

partie

maintenance.

LE

RAYONNEMENT

HAUTE

FREQUENCE

peut

provoquer

des

Interferences

avec

les

equIpements

de

radio-navigation

et

de

com

munication,

les

services

de

sØcuritØ

et

ies

ordinateurs.



Demander

seulement

a

des

personnes

qualifiees

familiarisØes

avec

des

Øquipements

electroniques

de

faire

fonctionner

Iinstallation.



Lutilisateur

est

tenu

de

faire

corriger

rapidement

par

un

Ølectricien

qualifie

les

interferences

rØsul

tant

de

installation.



Si

le

FCC

signale

des

interferences,

arrØter

immØ

diatement

lappareil.



Effectuer

rØguliŁrement

le

contrle

et

lentretien

de

linstallation.



Maintenir

soigneusement

fermØs

les

portes

et

les

panneaux

des

sources

de

haute

frØquence.

1-2.

Informations

concernant

les

champs

Ølectro-magnØtiques

(Information

EMF)

1-3.

Principales

normes

de

sØcuritØ

I:

Considerations

relatives

au

chauffage

a

induction

et

aux

effets

des

champs

Ølectriques

et

magnØtiques

basse

frØquence.

Le

texte

extrait

des

conclusions

gØnØrales

DØpartement

du

CongrŁs

U.S.,

Office

of

Technology

Assessment,

Effets

biologiques

des

champs

magnetiques

et

electriques

basse

frØquence

-

Background

Paper,

OTA-BP-E-53

(Washington,

DC:

U.S.

Government

Printing

Office,

May

1989):

~.

. .

on

dispose

maintenant

dimportantes

dØcouvertes

scientifiques

reposant

sur

des

experiences

effectuØes

dans

le

domaine

cellulaire

et

des

etudes

rØalisØes

sur

des

animaux

et

des

personnes

qui

dØmontrent

clairement

que

des

champs

magnetiques

basse

frØquence

peuvent

avoir

une

interaction

et

produire

des

changements

dans

les

systŁmes

biologiques.

Alors

que

Ia

plus

grande

partie

de

cet

ouvrage

est

dune

trØs

grande

qualite,

les

rØsultats

sont

complexes.

La

comprehension

scientifique

courante

ne

nous

permet

pas

encore

dinterprØter

Ia

preuve

fournie

dans

un

seul

ouvrage

coherent.

II

est

encore

plus

frustrant

de

ne

pas

pouvoir

tirer

des

conclusions

dØfinitives

en

ce

qui

concerne

les

problŁmes

de

risque

possible

ou

de

proposer

des

recommandations

scientifiques

claires

pour

des

strategies

a

suivre

en

vue

de

minimiser

ou

de

prØvenir

des

risques

potentiels.

Pour

rØduire

les

champs

magnetiques

sur

le

poste

de

travail,

appliquer

les

procedures

suivantes:

4.

Disposer

le

cØble

de

sortie

dun

ctØ

a

distance

de

lopØrateur

5.

Ne

pas

enrouler

ou

draper

Ic

cable

electrique

autour

du

corps.

6.

Placer

Ia

source

de

courant

et

le

cable

le

plus

loin

possible

de

lopØrateur.

En

ce

qui

concerne

les

stimuiateurs

cardiaques

Les

procedures

ci-dessus

concernent

Øgalement

les

porteurs

de

stimulateur

cardiaque.

Consulter

votre

mØdecin

pour

un

complement

dinformation.

Normes

de

sØcuritØ

et

de

sante,

OSHA

29

CFR

1910,

from

Code

Ølectrique

du

Canada,

part/c

1,

CSA

Standard

C22.1,

from

Superintendent

of

Documents,

U.S.

Government

Printing

Office,

Canadian

Standards

Association,

Standards

Sales,

178

Rexdale

Washington,

D.C.

20402.

Boulevard,Rexdale,

Ontario,

Canada

M9W

1

R3.

Code

Ølectrique

national,

NFPA

Standard

70,

from

National

Fire

Safe

Practices

For

Occupation

And

Educational

Eye

And

Face

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

Protection,

ANSI

Standard

Z87.1,

from

American

National

Standards

Institute,

1430

Broadway,

New

York,

NY

10018.

OM-175

211

Page

4

2-1.

Specifications

SECTION

2-

INSTALLATION

2-2.

Connecting

To

Power

Source

Specification

Description

Overall

Dimensions

Weight

Type

Of

Input

Power

Auxiliary

Relay

Rating

Interconnecting

Cord

With

Plugs

Extension

Cord

(Optional)

Memory

Capacity

Control

Capacity

Time

Range

For

Delay

Settings

And

Power

Levels

Time

Range

For

Initial

And

Final

Slopes

Time

Range

For

Auxiliary

Relays

Height:

11-3/4

in

(298

mm);

Width:

7-1/4

in

(184

mm);

Depth:

3-1/8

in

(79

mm)

Net:

2-3/4

lb

(1.25

kg)

24

Volts

DC

120

Volts

AC,

5

Amperes

15

ft

(4.6

m)

25

ft

(7.6

m)

Standard

One

Program;

Optional

Eight

Programs

(Expandable

By

EPROM

Installation)

Single

Power

Source

Control

0.00

To

250.00

Seconds

(4.2

Minutes)

0.00

To

25.00

Seconds

0.00

To

650.00

Seconds

(10.8

Minutes)

5

6

4

Turn

Off

power

source.

1

IH/PC

2

Interconnecting

Cord

3

14-Socket

Plug

4

14-Pin

Plug

Obtain

cord

with

14-socket

plug

on

one

end

and

14-pin

plug

on

other

end.

5

Keyway

6

Remote

14

Receptacle

RC14

(See

Section

2-3)

To

connect

cord

to

a

receptacle,

align

keyway,

insert

plug,

and

tight

en

threaded

collar.

To

connect

remaining

end

of

cord

to

power

source,

align

keyway,

insert

plug,

and

tighten

threaded

collar.

sbl.1

*

3/93

-

Rei.

S-0004-A

I

S-0750

/

Ref.

ST-801

049

2

OM-175211

Page5

2-3.

Remote

14

Information

For

Receptacle

RC14

Information

+24

volts

do

from

power

source.

Contact

closure

to

A

completes

power

source

+24

volts

dc

contactor

control

circuit.

Control

circuit

common.

0

to

+10

volts

dc

signal

for

power

source

output

control.

Absence

of

contact

closure

from

power

source

indicates

power

source

output

failure.

Actual

frequency

input

signal

(1

volt/5

kHz).

Average

power

input

signal

(1

volt/i

kW).

Voltage

input

signal

RMS

(1

volt/50

volts).

Current

input

signal

RMS

(1

volt/50

amperes)

Chassis

common.

2-4.

Remote

Start/Stop

Switch

And

Flow

Switch

Connections

NOTE

LI~

Remote

Start/Stop

function

will

only

work

if

enabled

in

the

set-up

screens

(see

Section

3-3).

The

coolant

flowdetection

feature

is

enabled

or

disabled

in

the

set-up

screens

(see

Section

3-3).

t

A

remote

maintained

contact

switch

can

be

connected

to

the

__________________

pendant

controller

to

start

or

stop

the

heating

program.

A

flow

switch

connection

can

also

be

made

for

a

coolant

system.

Turn

Off

power

source.

1

Interconnecting

Cord

(Cus

tomer

Supplied)

2

4-Pin

Plug

Obtain

cord

and

install

supplied

plug

on

one

end.

3

Keyway

4

Remote

Start/Stop

Recep

tacle

RC4

(See

Section

2-5)

To

connect

cord

to

receptacle,

align

keyway,

insert

plug,

and

tight

en

threaded

collar.

To

connect

remaining

end

of

cord,

make

connections

to

maintained

contact

switch

and/or

flow

switch.

If

optional

connections

to

an

exter

nal

device

are

being

made,

proceed

to

Section

2-6.

Ref.

S.0446-A/

S-0628-A

Remote

Contactor

Remote

Output

Control

Power

Source

Fault

Remote

Metering

Tools

Needed:

2

OM-175

211

Page

6

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