Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation Requir
ements
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Combustion/Ventilation Air Requirements . . . . . . . . . . . . . .4
Combustion Air Supplied to the Equipment Room . . . . . . .6
V
enting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
General Venting Information . . . . . . . . . . . . . . . . .7
Common Venting Systems . . . . . . . . . . . . . . . . . . .9
Conventional Vertical Category I Negative Draft . . . . . . . .10
A Vertical Category II Negative Draft Venting System . . .10
Sidewall Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Direct Vent and DirectAire Vent Systems . . . . . . . . . . . . . .13
DirectAire Vent Systems . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Vertical DirectAire w/Sidewall Combustion Air . . . . . . . .15
Vertical DirectAire Venting w/
Rooftop Combustion Air . . . . .16
Horizontal DirectAire w/Vertical Combustion Air . . . . . . .17
Horizontal DirectAire w/Sidewall Combustion Air . . . . . .17
Vertical Direct Vent Systems . . . . . . . . . . . . . . . . . . . . . . . .18
Horizontal Direct Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Gas Supply
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Gas Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Gas Train and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Gas Manifold Pressure Adjustment . . . . . . . . . . . . . . . . . .22
Checking Gas Supply Pressure . . . . . . . . . . . . . . . . . . . . . .22
Checking Manifold Gas Pressure . . . . . . . . . . . . . . . . . . . .23
Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Minimum Water Temperatures . . . . . . . . . . . . . . . . . . . . . .24
Low Water Cutoff Devices . . . . . . . . . . . . . . . . . . . . . . . . .24
Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Electrical Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . .25
Access to Components and Controls . . . . . . . . . . . . . . . . .25
Setting Temperature Control - F9 . . . . . . . . . . . . . . . . . . . .26
Diagnostic Information Center - F9 . . . . . . . . . . . . . . . . . .28
Data Points Visible from Diagnostic Center . . . . . . . . . . . . . . .28
LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Default Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Sensor Faults Shown in Digital Display . . . . . . . . . . . . . . .29
Electronic Temperature Control - Modulating Burner . . . .30
Data Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Changeable Data Points . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Status LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Operational LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Fault Status LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Power-Up Default Display . . . . . . . . . . . . . . . . . . . . . . . . .31
Temperature Adjustment Procedure . . . . . . . . . . . . . . . . . .32
Outdoor Air Reset Function . . . . . . . . . . . . . . . . .32
User Lockout Procedure . . . . . . . . . . . . . . . . . . . .33
Limited Access Mode . . . . . . . . . . . . . . . . . . . . . .33
Limited Access Features . . . . . . . . . . . . . . . . . . . .33
Limited Access Feature Setting Procedure . . . . . .33
Error Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
High Water Temperature Limit Control . . . . . . . .34
Condensate Trap Installation . . . . . . . . . . . . . . . . . . . . . . . .35
Hot Surface Ignition System . . . . . . . . . . . . . . . . . . . . . . . .36
Lighting Instructions
. . . . . . . . . . . . . . . . . . . . . . . . . . . .37
To Turn Off Gas to Appliance . . . . . . . . . . . . . . .38
Ignition System Checkout . . . . . . . . . . . . . . . . . . .38
Sequence of Operation . . . . . . . . . . . . . . . . . . . . .38
Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Burner Removal and Cleaning . . . . . . . . . . . . . . .40
Combustible Materials . . . . . . . . . . . . . . . . . . . . .42
Freeze Protection . . . . . . . . . . . . . . . . . . . . . . . . .42
Water Treatment . . . . . . . . . . . . . . . . . . . . . . . . . .42
Heating Boiler
Installations . . . . . . . . . . . . . . . . . . . . . . .43
Water Connections Heating Boilers Only . . . . . . . . . . . . . .43
Boiler Circulator Requirements . . . . . . . . . . . . . . . . . . . . .43
Primary / Secondary Boiler Piping.. . . . . . . . . . . . . . . . . . .43
Minimum Boiler Water Temperatures . . . . . . . . . . . . . . . . .44
Low Temperature Bypass Requirements . . . . . . . . . . . . . .44
Radiant Floor and Snowmelt Heating Systems . . . . . . . . .45
Temperature / Pressure Gauge . . . . . . . . . . . . . . . . . . . . . .46
Installation with a Chilled Water System . . . . . . . . . . . . . .47
Remote Enable Connections . . . . . . . . . . . . . . . . . . . . . . . .47
Domestic
Water Heaters . . . . . . . . . . . . . . . . . . . . . . . . . .48
Water Velocity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Water Chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Multiple Storage Tank / Water Heater Installations . . . . . .50
If the information in this manual is not followed
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
This appliance MUST NOT be installed in any
location where gasoline or flammable vapors are
likely to be present.
WHAT TO DO IF YOU SMELL GAS
•Do not try to light any appliance.
•Do not touch any electric switch; do not use
any phone in your building.
•Immediately call your gas supplier from a
neighbors phone. Follow the gas supplier's
instructions.
•If you cannot reach your gas supplier, call
the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WARNING
2
CONTENTS