Endurance Marine Hand Winch Owner's manual

Type
Owner's manual

This manual is also suitable for

Endurance Marine Hand Winch: A robust and reliable winch designed for diverse load-pulling applications. With a range of models available, each offering specific lifting capacities, you'll find the ideal winch for your needs. Whether it's lifting boats onto trailers, pulling heavy equipment, or securing loads, the Endurance Marine Hand Winch delivers dependable performance. Its auto-brake mechanism ensures precise control and safety during operation.

Endurance Marine Hand Winch: A robust and reliable winch designed for diverse load-pulling applications. With a range of models available, each offering specific lifting capacities, you'll find the ideal winch for your needs. Whether it's lifting boats onto trailers, pulling heavy equipment, or securing loads, the Endurance Marine Hand Winch delivers dependable performance. Its auto-brake mechanism ensures precise control and safety during operation.

To prevent serious injury,read and understand all warnings and
instructions before use. The technical data must be followed.
Due to continuing improvement,the actual product may differ slightly from what described herein
HAND WINCH
ASSEMBLY AND OPERATING
INSTRUCTION
AUTO BRAKE
ISO 9001:2008
Patent Number
ZL 2008 3 0166141.6
ZL 2008 3 0166142.0
ZL 2008 3 0166399.6
ZL 2008 3 0166400.5
ZL 2010 2 9180002.8
ZL 2010 2 9180028.2
ZL 2010 2 9180031.4
ZL 2010 2 0606524.2
ZL 2011 2 0244158.5
Contents
HAND WINCH MODEL ..................................................................................................
(RBW1000/RBW1200/RBW1500) ............................................................................
(RBW2000/RBW2500) ..............................................................................................
(RBW3500) ...............................................................................................................
(RBW1000F/RBW1200F/RBW1500F) ......................................................................
(RBW2000F/RBW2500F) .........................................................................................
(RBW3500F) .............................................................................................................
(RWS2000) ...............................................................................................................
ACCESSORIES FOR HAND WINCH........................................................................
(RWC1200/RSS2000) ...............................................................................................
SAFETY WARNING AND PRECAUTION ..............................................................
SPECIAL WARNINGS AND PRECAUTIONS ......................................................
ASSEMBLY .........................................................................................................................
OPERATION .......................................................................................................................
1
1
2
3
4
5
6
7
8
8
9
11
13
17
FIELD OF APPLICATION
Auto Brake winches are suitable fo r l i fti n g , ra i si n g , a n d p u l l ing
o f va r i o u s l o a d s w i th o u t j e r k i n g a n d a r e ma i n l y u s e d a s a
trailer w in ch .
It is not tested for building hoists.
It is not suitable for continuous operation.
It is not approved for stages and studios.
It is not approved for lifting persons.
It is not approved for motor-driven operation.
01
Model:RBW1000/RBW1200/RBW1500
Model Capacity Gear Drum capacity Handle N.W.
kgs lbs ratio cable belt force(N) (kgs)
RBW1000 454 1000 3.5:1 ø4.76mm×15m 1x50mm×6m <160 3.1
RBW1200 545 1200 4.3:1 ø4.76mm×15m 1x50mm×6m <160 3.3
RBW1500 681 1500 5.1:1 ø4.76mm×15m 1x50mm×6m <200 3.4
02
Model:RBW2000/RBW2500
Model Capacity Gear Drum capacity Handle N.W.
kgs lbs ratio cable belt force(N) (kgs)
RBW2000 908 2000 8.8:1 ø6.35mm×15m 1.2×50mm×6m <200 6.8
RBW2500 1135 2500 11:1 ø6.35mm×15m 1.2×60mm×6.5m <200 6.9
03
Model:RBW3500
Model Capacity Gear Drum capacity Handle N.W.
kgs lbs ratio cable belt force(N) (kgs)
RBW3500 1588 3500 18.4:1 ø7mm×15m 1.2×60mm×6.5m <200 8.15
04
Model:RBW1000F/RBW1200F/RBW1300F/RBW1500F
Free Spooling
Model Capacity Gear Drum capacity Handle N.W.
kgs lbs ratio cable belt force(N) (kgs)
RBW1000F 454 1000 3.5:1 ø4.76mm×15m 1×50mm×4.5m <160 3.1
RBW1200F 545 1200 4.3:1 ø4.76mm×15m 1×50mm×4.5m <160 3.4
RBW1300F 590 1300 5.1:1 ø4.76mm×15m 1×50mm×4.5m <200 3.4
RBW1500F 681 1500 5.1:1 ø4.76mm×15m 1×50mm×4.5m <200 3.4
05
Model:RBW2000F/RBW2500F
Free Spooling
Model Capacity Gear Drum capacity Handle N.W.
kgs lbs ratio cable belt force(N) (kgs)
RBW2000F 908 2000 8.8:1 ø6.35mm×15m 1.2×50mm×8m <200 6.8
RBW2500F 1135 2500 11:1 ø6.35m15m 1.2×50mm×8m <200 6.9
06
Model:RBW3500F
Free Spooling
Model Capacity Gear Drum capacity Handle N.W.
kgs lbs ratio cable belt force(N) (kgs)
RBW3500F 1588 3500 18.4:1 ø7mm×15m 1.2×60mm×6.5m <200 8.15
07
Model:RWS2000
Three Height Settings
Model Capacity Gear Drum capacity Handle N.W.
kgs lbs ratio cable belt force(N) (kgs)
RWS2000 908 2000 8.8:1 ø6.35m15m 1.2×50mm×8m <200 6.8
4.5
08
Model:RWC1200
Model:RSS2000
Model Capacity N.W. Inner carton Outer carton pcs/ G.W.
kgs lbs (kgs) (cm) (cm) carton (kgs)
RWC1200 545 1200 4.4 19.5×15×14 41×31×28 8 38
Model Capacity N.W. Inner carton Outer carton pcs/ G.W.
kgs lbs (kgs) (cm) (cm) carton (kgs)
RSS2000 908 2000 5.1 20.5×13.5×24.5 63×26×28.5 6 33
Separate Stand for Winch
Winch Console
09
SAFETY WARNING AND PRECAUTION
1. KEEP W ORK AREA CLEAN AND DRY
Cluttered, damp or wet areas invite injuries.
2. KEEP CHILDREN AWAY FROM W ORK AREA
Do not allow children to handle this winch.
3. DO NOT USE THIS WINCH IF UNDER THE INFLUENCE OF ALCOHOL
OR DRUGS
Read w a rn ing la bels on th e winch to dete rmin e if yo ur jud g ement of
re flexes a re impaire d while taking drugs. If th e re is any do u bt, do n o t
attempt to use this winch.
4. USE EYE AND HAND PROTECTION
Wear safety impact eyeglasses and heavy duty work gloves when using
this winch.
5. DRESS SAFELY
Do not wear loose clothing or jewelry, as they can become caught in
moving parts. Wear a protective hair covering to prevent long hair from
beco ming cau g h t in mo ving parts. If w e a ring a lo n g sleeve sh irt, ro ll
sleeves up above elbows.
6. DO NOT OVERREACH
Keep proper footing and balance at all times to pre vent tripping, falling,
back injury, etc.
7. STAY ALERT
Watch what you are doing at all times. Use common sense. Do not use
this winch when you are tired.
8. CHECK FOR DAMAGED PARTS
Before using this winch, carefully check that it will operate properly and
perform its intended function. Check for damaged parts an d any other
conditions that may affect the operation of this winch. Replace or repair
damaged or worn parts immediately.
9. REPLACEMENT PARTS AND ACCESSORIES
When servicing, use only identical parts. Only use accessories intended
for use with this winch.
10
Fo r yo u r sa fe ty, se rvice a n d ma i n te n ance shou l d b e p erformed
regularly by a qualified technician.
WARNING:
The warnings, precautions and instructions discussed in this Manual
cannot cover all possible conditions and situations that may occur.
It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be
supplie d by the oper ator.
10.MAINTENANCE
11
SPECIAL WARNINGS AND PRECAUTIONS
1. CAU TION: Ne ver exceed the ma ximum load ca p a city sp e cifie d on
pag e 2 - 8 fo r each mo d e l.
2. AUTOMATIC MEC H AN ICAL B R AKE REQU IR EMEN T
Th e minimu m tra ctive force (pulling load) required for a proper bra kin g
fu n ction o n th e winch is 55 lb s (25kg s). W ithou t th is minimum loa d ,
th e braking fun ction will no t ta ke pla ce.
3. AVOID SID EWAYS CAB LE SLIP
Th e ca b le under a lo a d shou ld
only be w oun d on to th e drum to
su ch an extent that a min i mum
space of 2 times the cable diameter
remains on th e drum flang e(Fig .1).
W inch overload ing and a sid eway
ca b le slip will here be avoided.
4. ALWAYS LEAVE AT LEA ST 5 W R A PS OF THE CA BLE (OR BELT)
5. DO NOT OIL OR GR EA SE THE BR AKE MEC H A N ISM
Oil o r gre a se w ill ma ke th e winch re du ce or lo se bra ke fu n ction.
2 times the cable
diameter
Fig .1
ON THE DRUM
Failure to do so may break cable 5 wraps
connection to drum and may
result in serious accident.
(see fig.2)
Fig .2
12
6. ALWAYS U SE PRO PER CO U PLING S W HEN C O NN EC TING TH E
W IN C H CA B LE H O O K TO A LO A D .
7. MA K E SU R E THE W IN C H BASE IS PR O PER LY B O LTED TO A
STR UC TURE (O R VEHICLE)THAT CAN HO LD WINCH AND W INCH
LO A D
Failure to bolt down the winch properly can result in personal injury
and/or property damage.
8. DO NOT USE ANY ATTACHMENTS to extend the length of the winch
ca b l e .
9. AFTER MO VING AN O B J ECT W ITH TH E W IN C H , SEC URE TH E
O BJ ECT. DO NO T RELY O N TH E W IN C H TO HO LD AN O B JEC T
FO R AN EXTENDED PER IO D O F TIME.
10.W HEN LO A D ING A B O AT O N TO A TR A ILER with o u t keel o r si de
hul l ro ll e rs, ma ke sure the trail e r is subme rg e d i n th e w ate r w h e n
th e b o at is l oad e d b y th e wi n ch. Attemp ting to d ra g th e b oat on to
th e tra i l er w hil e o n l and ca n ca u se th e wi n ch fa i lu re and po ssib l e
personal i n j ury and p roperty d a mage .
11.DO NO T APPLY A LO AD to th e w in ch w he n th e w i nch cabl e i s fu l ly
extend e d . The cable anchor on the wi n ch is n ot ca p abl e o f h o ldi n g
th e maxi mum rate d loa d capaci ty.
12.STAN D B A C K
Stay out of the direct line that the winch cable is pulling.In the event
th e w i nch cable sl ip s or b reaks, i t wi l l whip l a sha l ong this l i ne .
13
CRA N K HA NDLE ASSEMB LY:
In sert th e hexa g on so cket o f th e Cra n k Ha n d le on to th e hexag o n end
of the Main Drive Axle. (Fig.3 ) Screw tightly u sing the enclose d scre w
(n u t) an d He x-key.(Fig.4 )
FITTIN G THE CABLE:
In sert th e Steel Cable (not included, supplied to special order) th ro ugh
th e sq uare ho le fro m in side to outside. Th rust the Ste el Cable into one
side o f th e C able An ch or (Fig.5 ). In sert th e ca b le end in to th e other sid e
of the C able An ch or lea vin g a la rge lo o p ou tside (Fig.6 ).
ASSEMBLY
Fig .3 F ig .4
Cable Anchor
Tighte n th e Nu t slig h tly.Pull a n d
re d u ce th e loop down to the Cable
Anchor . (See Fig.7)
Fig .5 F ig .6
Fig .7
14
Th e cable mu st b e p ressed b y a C a b l e Cl a mp in to th e e ye of Spri n g
Latch Hoo k with a G ro mme t Th i mble o n . (Fi g .9)
Tighten the Nut with a turning
to rque of 5 -1 0 NM (fi g .8 ).
Replace the Cable Anchor each
time when the Cable is replaced.
FITTING BELT with Fitting Bar
Th e w i nch i s d e signe d to fi t a
bel t a s wel l a s a ca b le.Push th e
Be l t fitti n g Bar, th rough th e b e l t
loo p i n the d i rection of th e a rro w
(Fi g .10)
Spring Latch Hook Grommet Thimble Cable Clamp
Cable
Fig .8
Fig .9
Fig .10
Belt Fitting Bar
Se cure th e Be l t Fi tti n g Bar w i th
a screw, a spri n g wash er a n d a
fl a t w ash e r.(Fig .11)
Fig .11
15
WA R N IN G
Th e be lt b reaking strain must be a t lea st 3 times the pulling capacity and
7 times the liftin g ca p a city of th e winch.
FITTING POSITION OR DIRECTION OF OPERATION
Fittin g th e winch with th e fleet
ang le n o more th a n 4° (Fig.1 2)
4°
Fig .12
16
OPERATION
1. Lifting, Pulling
2. Stopping
3. Lowe r ing, C a ble re le a s ing
Tu rn th e Crank Ha n d le clockw ise.
Th e load ca n be stoppe d in a ny po sition simply b y letting go o ff the
Cra n k Han d le.
Tu rn th e Crank Ha n d le anti-clo ckw ise to lo w er the lo ad or releasing
th e ca b le.Th e au to matic brake ca n pre ve n t th e Crank Ha n d le fro m
kickin g back.
WA R N IN G:
Th e brake fu n ction will on ly be activa ted b y a minimum load of 25kgs.
Do not o il o r gre a se th e brake me chanism. (Fig.13 )
Do not oil or grease
the brake mechanis m
Fig .13
Crank Handle
Assembly
17
MODEL:RBW1000F, RBW1200F, RBW1500F, RBW2000F,
RBW2500F,RBW3500F
OPERATION
1. Lifting, Pulling
2. Stopping
3. Lowe r ing
WA R N IN G:
4. Fr e e Spool
WA R N IN G:
5. Stop using Free Spool function
Turn the Crank Handle(Handle Assembly) clockwise.
The load can be stopped in any position simply by letting go off the
Crank Handle.
Tu rn th e Crank Ha n d le anti-clo ckw ise to lo w er the lo ad . Th e auto
matic brake can prevent the Crank Handle from kicking back.
The brake function will only be activated by a minimum load of 25kgs.
Do not oil or grease the brake mechanism.
With load on the cable(or belt), you can not use this FREE
SPOOL fu n ction, o therw ise yo u ma y get pe rso na l inju ry or pro p erty
damage.
Turn the Handle Knob back to Auto Brake position(Fig.15).
1). Take off the Crank Handle.
2). Press Handle Knob in the direction of arrow(Fig.14).
3). Turn left as indicated on the operating label. The cable drum now can be
turned freely.
Fig .14
Free Spool Position
Press
T
u
r
n
L
e
f
t
Fig .15
Auto Brake Position
Press
T
u
r
n
R
i
g
h
t
www.endurance-marine.com
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20

Endurance Marine Hand Winch Owner's manual

Type
Owner's manual
This manual is also suitable for

Endurance Marine Hand Winch: A robust and reliable winch designed for diverse load-pulling applications. With a range of models available, each offering specific lifting capacities, you'll find the ideal winch for your needs. Whether it's lifting boats onto trailers, pulling heavy equipment, or securing loads, the Endurance Marine Hand Winch delivers dependable performance. Its auto-brake mechanism ensures precise control and safety during operation.

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI