gascraft BG126N3B Toulon Assembly & Operating Instructions

Brand: gascraft

Model: BG126N3B Toulon

Category: Barbecues & grills

Type: Assembly & Operating Instructions

gascraft BG126N3B Toulon

The gascraft BG126N3B Toulon is a versatile and powerful gas grill that is perfect for any outdoor cooking enthusiast. With its two burners, you can cook a variety of foods at once, and the side burner is perfect for cooking sauces or side dishes. The grill also features a warming rack, so you can keep your food warm while you're grilling other items.

The gascraft BG126N3B Toulon is easy to use and maintain. The simple controls make it easy to adjust the temperature, and the drip pan and grease collector make cleanup a breeze. The grill also comes with a one-year warranty, so you can be sure that it will be a valuable addition to your backyard for years to come.

gascraft BG126N3B Toulon

Toulon (Model#BG126N3B)

ASSEMBLY & OPERATING INSTRUCTIONS

FOR YOUR SAFETY

IF YOU SMELL GAS:

1. TURN OFF THE GAS SUPPLY AT BOTTLE

2. EXTINGUISH ALL NAKED FLAMES; DO NOT OPERATE ANY ELECTRICAL APPLIANCES.

3. VENTILATE THE AREA.

4. CHECK FOR LEAKS AS DETAILED IN THIS MANUAL.

5. IF ODOUR PERSISTS, CONTACT YOUR DEALER / GAS SUPPLIER IMMEDIATELY.

FOR OUTDOORS USE ONLY.

PLEASE READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING.

RETAIN THIS MANUAL FOR FUTURE REFERENCE.

TABLE OF CONTENTS

Safety Information ………………………………………………………………………...3

Package Contents…………………………………………………………………………5

Illustrated Parts List………………………………………………………………………..6

Hardware Contents………………………………………………………………………..8

Preparation…………………………………………………………………………………..8

Assembly Instructions…………………………………………………………………….9

Leak Testing…………………………………………………………………………………16

Operation…………………………………………………………………………………….16

Care and Maintenance……………………………………………………………………20

Troubleshooting……………………………………………………………………………..22

IMPORTANT SAFETY INFORMATION

Please read these instructions carefully before assembly and use.

z The Operator should have read and understood all the safety factors as explained in this

manual before using this unit. He/She is also responsible for all third parties whilst the

BBQ unit is in use.

z If you have any queries regarding these instructions, contact your local dealer before

use.

z The manufacturers warranty may be voided by incorrect use of this product.

z The unit should be correctly assembled before use.

z Failure to follow the manual’s instructions could result in serious injury or damage.

z Do not use indoors; barbecue units are designed for outside use ONLY.

z Do not use aerosols near this barbecue, or place near the barbecue.

z Ensure all gas fittings are correctly and firmly fitted.

z Leak test all gas lines and connections before use.

z Do not store flammable materials near the barbeque.

z Do not use within one metre of any flammable surface or structure.

z For use with LPG only.

z Never move this barbeque whilst hot or alight.

z Never leave the BBQ unattended when operational.

z Ensure that the barbecue is on an even and secure surface before operating.

z This barbecue unit will get extremely hot, which can cause serious burns - test every

surface before touching. Keep children and animals away during use.

z The Hood handle can become very hot; use of cooking gloves is advised.

z Onlookers should stand a safe distance away from the BBQ whilst operational.

z Ensure that the Gas supply is turned OFF after use or when unattended.

z No liability will be accepted by the Manufacturer or their agents for damage or

unsuitability of any food that may be cooked on this barbecue. Food should be

constantly attended during the cooking process.

z When igniting BBQ, always open the hood before lighting.

z DO NOT store or use gasoline or any other flammable vapors and liquids within 8m of

this or any other appliance.

z An LP Cylinder not connected for use should be stored a minimum of 3m away from this

or any other appliance.

z If you smell gas:

– shut off gas to the grill

– Extinguish any open flame.

– Open Lid.

– If odour continues, immediately call your gas supplier or fire department.

z Never use charcoal or lighter fluid with the grill.

z Do not use the grill unless it is completely assembled and all parts are securely fastened

and tightened.

z Do not alter this grill in any manner.

z Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts,

or leaks, the hose must be replaced prior to operating the appliance. The replacement

hose assembly will be that which is specified by the manufacturer.

z Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect

the grill before each use.

z Always open grill lid slowly and carefully as heat and steam trapped within the grill can

burn you severely.

z Do not use the grill in high winds.

z Minimum clearance from sides and back of unit to combustible construction: 1m from

sides and back.

z When changing the gas cylinder, ensure cylinder valve and the control knob of the grill

are in "CLOSED" position. Change gas cylinder in ample ventilated area, and away from

any ignition source (candle, cigarettes and so on). Check for any gas leaks with a soapy

solution on the connection after changing the LPG gas cylinder.

z The appliance shall be supplied with an approved hose which is certificated to appliance

EN standard that does not exceed 1.5m.

z The gas regulator should be certified according to EN12864 (Flow rate max.1.5kg/h).

PACKAGE CONTENTS

Part Description Quantity Part Description Quantity

A Left side frame 1 M Flame tamers 2

B Right side frame 1 N Cooking grill 1

C Base panel 1 O Warming rack 1

D Front cart panel 1 P Knob bezel 1

E Caster 2 Q Knob 1

F Wheel assembly 2 R Side burner rack 1

G Right side table 1 S AA battery 1

H Left side table 1 T Cooking plate 1

I Grill housing assembly 1

J Drip pan 1

K Grease collector 1

L Right side control panel 1

ILLUSTRATED PARTS LIST

Cooking Plate

HARDWARE CONTENTS

PREPARATION ____

Before beginning assembly of product, make sure all parts are present. Compare parts

with package contents list and diagram above. If any part is missing or damaged, do

not attempt to assemble the product. Contact customer service for replacement parts.

Estimated Assembly Time: 30~40 minutes

Tools Required for Assembly (not included);

ASSEMBLY INSTRUCTIONS

Step 1:

Attach left side frame (A) and right side frame (B) to the front cart panel (D) using four M6 X

12mm screws (BB).

Step 2:

Install the base panel (C) into the cart assembly using four lock washers (HH) and four

M6 X 12mm screws (BB).Make sure the wing bolt preassembled on the base panel faces

away from the front cart panel as shown.

ASSEMBLY INSTRUCTIONS

Step 3:

Insert the caster wheel assemblies (E) into the left side frame (A) using wrench (FF)

provided.

Step 4:

Install the wheel assemblies (F) on the right side frame (B) using two R-pins (DD) as shown.

Step 5:

1) Place the left side table (H) and the right side table (G) at the top of the cart assembly

using four lock washers (HH) and four M6 X 12mm screws (BB) as shown.

2) Place the grill housing assembly (1) into the cart assembly.

ASSEMBLY INSTRUCTIONS

3) Install the grill housing assembly using six washers (GG), lock washers (HH), and

M6 X12mm screws (BB) as shown. First insert the back screws in an alternating pattern

(install one screw on the left then install the next screw on the right side).

NOTE: DO NOT TIGHTEN SCREWS UNTIL ALL FASTENERS ARE INSTALLED

4) Install the left side control panel with the grill housing assembly control panel using one

M4 X 8mm screw (CC) as shown.

ASSEMBLY INSTRUCTIONS

Step 6:

1) Install the electrode wire to ignition by plugging the end of the wire into the socket as

shown.

2) Install the knob bezel (P) onto the right

control panel (L) and side burner valve

using two M4x8mm screws (CC), making

sure to keep the side with the red line of

the knob bezel upward as shown.

3) Insert the right side control panel with front

control panel as shown, making sure the

side burner valve and the side burner

mixing tube align.

ASSEMBLY INSTRUCTIONS

4) Install the right side control panel on right side table using two M6x12mm screws (BB)

as shown

5) Connect the side burner mixing tube with the C-clip (EE).

ASSEMBLY INSTRUCTIONS

Step 7:

Install the knob (Q) on the right side table assembly as

shown.

Step 8:

Open the lid and put two flame tamers (M) into the grill housing. Place cooking grill (N) and

plate (T) in the grill housing. Ensure the grill is installed above the flame tamers. Install the

warming rack (O) on the top of the grill housing. Install the side burner rack (R) as shown.

ASSEMBLY INSTRUCTIONS

Step 9:

Install the drip pan (J) under the grill housing at the back side. Install the grease collection

pan (K) under the drip pan as shown.

Step 10:

To install battery, open the ignitor by turning counterclockwise until the ignitor button

detaches itself. Install the AA battery provided, and then re-attach by screwing the ignitor

button clockwise.

1) Place a gas cylinder (sold separately) into the cart assembly and connect the cylinder

with the gas hose/regulator as shown.

2) Turn the screw on the base panel clockwise to secure the gas cylinder as shown.

VERY IMPORTANT:

BEFORE USE, BE SURE TO TEST GAS SYSTEM FOR GAS LEAKS, AS DESCRIBED

BELOW.

LEAK TESTING

(Perform in a well ventilated area)

Extinguish any open flame or cigarettes in the area. Be sure that the LPG gas cylinder

service valve and all burner control valves are closed (“OFF”). Connect a full LPG gas

cylinder to the appliance. In a bowl, create a soap solution of 1 part water with 1 part liquid

detergent. Open the LPG gas cylinder service valve slowly. Brush the soap solution over

each connection point including connections to manifold, side burner and gas hoses. A gas

leak will be identified by expanding bubbles originating from the point of the leak. If a gas

leak is detected at any connection, close the LPG gas cylinder service valve; tighten the

leaky connection(s) and re-check (following previous steps noted here). If the gas leak

persists, do not operate the appliance. Contact the Gascraft gas grill dealer for assistance.

NEVER USE AN OPEN FLAME to test for leaks at anytime. If bubbles form over any of the

joints there is a leak. Turn off the gas supply and retighten all joints. Repeat test. If bubbles

form again, do not use the BBQ. Please contact your local dealer for assistance.

LEAK TEST ANNUALLY, AND WHENEVER THE GAS CYLINDER IS REMOVED OR

REPLACED.

OPERATION

IMPORTANT: The regulator supplied with this BBQ incorporates an Excess Flow Control

Safety Device. The Excess Flow Control will activate to prevent gas flow should a regulator

malfunction occur. It is important that the BBQ operator understands that all gas valves on

the BBQ are closed in the OFF position prior to opening the gas cylinder valve. If the BBQ

valves are open prior to opening the cylinder valve, the Excess Flow Control will activate

and prevent the BBQ from being lit or if it does light, it will operate with very low power. To

reset, close the BBQ valves and gas cylinder valve, wait for 1 minute and use correct

lighting procedure as detailed below.

PREPARATION BEFORE COOKING

To prevent foods from sticking to the cast iron, please use a long handled brush to apply a

light coat of cooking or vegetable oil before each barbecuing session.

NOTE: When cooking for the first time, cure the cooking surfaces by applying a cooking or

vegetable oil coating, ignite the BBQ, and let the cast iron cure for 30 minutes under low

heat. The cast iron is now cured and ready to be cooked upon.

GRILL COOKING

The stainless steel burners heat up the flame tamers underneath the grill, which in turn

heats the food on the grill. The natural juices produced during cooking fall onto the flame

tamers below and vaporise. The subsequent rising smoke bastes the food, as it travels

upwards, imparting that unique barbecued flavour.

HOT PLATE COOKING

The stainless steel burners heat the plate directly, which then cooks the food on contact.

This allows for the cooking of smaller items, such as seafood, which could fall through the

spaces of a grill. They are also suitable for cooking items that require

high-temperature/short-duration cooking, such as vegetables and smaller cuts of fish.

Similarly, these can be used in exactly the same way as a griddle in the kitchen, for searing

steaks, cooking eggs, etc.

ROASTING HOOD COOKING

Barbecues equipped with a roasting hood give the option of cooking with the hood closed to

form an “oven” for roasting food, such as joints of meat, whole chickens, etc.

When the hood is closed, a large amount of heat is trapped inside the barbecue. Thus, it is

IMPORTANT to make sure that all the burners are turned to the low position to prevent

burning of the food and damaging the barbecue. Avoid lifting the hood unnecessarily as heat

is lost every time the hood is opened. Use the temperature gauge to check the heat of the

barbecue. DO NOT ALLOW YOUR BARBECUE TO OVERHEAT. BARBECUE SHOULD

NEVER BE LEFT UNATTENDED WHILE COOKING!

FLARE-UP CONTROL

Flare-ups occur when meat is barbecued, and its fats and juices fall upon the flame tamer.

The smoke from some flare-up helps give cooked meat its barbecued flavour, but excessive

flare-up will result in meat being burned. To control flare-up, trim away excess fat from meat

and poultry before grilling. Also, the burners should always be placed on the low setting

during cooking. Finally, extinguish flare-up by applying baking soda or salt directly onto the

flame tamers. If a fat fire should occur in the drip tray, turn all knobs to the off position, turn

off the gas at the bottle, and wait for the fire to go out. Do not pull out the drip tray or douse

with water.

END OF THE COOKING SESSION

After each cooking session, turn the barbecue burners to the “HIGH” position and burn off

for 5 minutes. This procedure will burn off cooking residue, thus making cleaning easier.

Leave barbecue hood open for this procedure.

TURNING OFF YOUR BARBECUE

When you have finished using your barbecue, turn all the control valves fully clockwise to

the “OFF” position, and then turn off the gas at the bottle. Wait until the barbecue is

sufficiently cool before replacing the barbecue lid or closing its hood. Once cooled, it is

recommended that a protective cover should always be fitted to the barbecue to protect your

investment from the elements when not in use. The BBQ must always be cool, dry and

clean before fitting any protective cover, to avoid risk of corrosion.

OPERATION INSTRUCTIONS

Lighting Your Grill

DANGER: Failure to open lid while igniting the grill or not waiting 5 minutes to allow

the gas to clear if the grill does not light may result in an explosive flare-up which can

cause serious bodily injury or death.

Main Burners

1. Read ALL instructions before lighting.

2. Open lid before lighting. Make sure all BBQ control valves are in “OFF” position.

3. Open the LPG Cylinder Valve.

4. To ignite a burner, push and turn the burner control knob to HIGH.

5. Press the electronic ignitor and hold for 3 to 5 seconds to light the burner.

6. If ignition does not occur in 5 seconds, turn the burner control(s) off, wait 5minutes, and

repeat the lighting procedure.

7. Follow same steps to light left and right main burners.

After lighting, observe the burner flame and make sure all burner ports are lit.

If burner flame goes out during operation, immediately turn the gas “off” on the grill and at

the gas cylinder and open lid to let the gas clear for about 5 minutes before re-lighting. Clean

your grill after each use. DO NOT use abrasive or flammable cleaners, as it will damage the

parts of this product and may start a fire.

Side Burner

1. Read ALL instructions before lighting.

2. Open lid prior to lighting. Lid must ALWAYS be open when side burner is operating.

3. Side burner valve must be in the “off” position.

4. Open the LPG cylinder valve.

5. To ignite the side burner, push and turn the side burner control knob to HIGH.

6. Press the electronic ignitor and hold for 3 to 5 seconds to light the burner.

7. If ignition does not occur in 5 seconds, immediately turn the side burner control off, wait 5

minutes for the gas to clear and repeat the lighting procedure.

8. After burner ignites, adjust control knob to desired cooking setting.

Shutting Off Burners:

1. Always turn the valve knob(s) clockwise to the High position, and then push in and turn

to OFF. Never force the knob without depressing it as this can damage the valve.

2. Promptly turn the gas supply OFF at the LPG cylinder.

3. Close the lid of the grill.

OPERATION INSTRUCTIONS

Lighting Burner With A Match:

1. Place a match in the end of the match holder that is pre-installed

on the side of Grill Housing. Once lit, immediately place the

flame through the hole as shown and position near the burner ports.

2. Press in knob and rotate counterclockwise to High setting and

burner should light immediately. If more than one burner is desired,

turn other knobs to “on” positions in sequence from left to right.

3. Adjust burners to desired cooking settings.

Observe Flame Height When Lit: Flame should be a blue/yellow

colour between 5-15mm high.

CARE AND MAINTENANCE

CAUTION:

All cleaning and maintenance should be done when grill is cool and with the gas supply

turned off at the LPG cylinder.

DO NOT clean any grill part in a self-cleaning oven. The extreme heat will damage the

finish.

Cleaning

Burning-off the grill after every use (approx.15 minutes) will keep excessive food residue

from building up. To “Burn Off” or heat clean your grill, turn the 3 main burners to HIGH with

hood opened and run for 15minutes. Then use a wire brush to clean the grids.

Recommended cleaning materials -

Mild dishwashing liquid detergent, hot water, nylon cleaning pad, wire brush.

DO NOT use cleaners that contain acid, mineral spirits or xylene.

Outside surfaces -

Use a mild dishwashing detergent and hot water solution to clean, and then rinse with water.

If the inside surface of the grill lid has the appearance of peeling paint, baked on grease

buildup has turned to carbon and is flaking off. Clean thoroughly with strong solution of

detergent and hot water. Rinse with water and allow to completely dry.

Interior of grill bottom - Remove residue using brush, scraper and/or cleaning pad, and then

wash with dishwashing detergent and hot water solution. Rinse with water and let thoroughly

dry.

Cooking Grill & Plate - When the barbecue has cooled, clean the cast iron cookware with hot

soapy water. To remove any food residue, use a mild cream cleaner on a non-abrasive

pad. Rinse well, dry thoroughly and apply a coat of cooking oil. Due to the weight of the

cooking surfaces, it is not recommended that they are cleaned in a dishwasher.

It is quite normal for surface rust to be present on cast iron cooking surfaces if cleaning

procedure has not been followed. If rust appears between uses or in storage, clean with a

soft brass wire brush, re-wash with hot soapy water, dry off, re-oil and cure.

Heat Shield - Clean residue with brush and wash with soapy water. Then rinse with water.

Grease Collector - Periodically empty the grease cup and clean with dishwashing detergent

and hot water solution.

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gascraft BG126N3B Toulon Assembly & Operating Instructions

Brand: gascraft

Model: BG126N3B Toulon

Category: Barbecues & grills

Type: Assembly & Operating Instructions

gascraft BG126N3B Toulon

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gascraft BG126N3B Toulon Assembly & Operating Instructions

gascraft BG126N3B Toulon Assembly & Operating Instructions

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