Schneider Electric EcoStruxure Machine Expert User guide

Schneider Electric
Brand
Schneider Electric
Model
EcoStruxure Machine Expert
Category
Software
Type
User guide
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User Guide
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Table of Contents
1 EcoStruxure Machine Expert - Altivar / PLCopen / CANopen Part I
Part II
Part III
Part IV
Part V
Part VII
Part VIII
Part IX
Part X
Part XI
Part XII
Example Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 EcoStruxure Machine Expert - Altivar / PLCopen / EtherNet/IP
Example Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 EcoStruxure Machine Expert - CSV File Handling
Example Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 EcoStruxure Machine Expert - Email Handling
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 EcoStruxure Machine Expert - Lexium / PLCopen / CANopen
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 EcoStruxure Machine Expert - Lexium / PLCopen / EtherNet/IP Part VI
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 EcoStruxure Machine Expert - Machine Advisor Communication
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 EcoStruxure Machine Expert - MQTT Handling
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 EcoStruxure Machine Expert - OpcUaHandling
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 EcoStruxure Machine Expert - RTC Control / Daylight Saving
11 EcoStruxure Machine Expert - SQL Remote Access
Time / SNTP Client - Example Guide. . . . . . . . . . . . . . . . . . . . . . . . .
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 EcoStruxure Machine Expert - TcpUdpCommunication
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 EcoStruxure Machine Expert - XML File Handling
Example Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part XIII
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EcoStruxure Machine Expert
Altivar / PLCopen / CANopen
Example Guide
06/2019
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The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2019 Schneider Electric. All rights reserved.
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Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Example Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2 Project Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Hardware Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Overview of the Hardware Configuration. . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Programming Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SR_Class2ReactionDispatcher Program . . . . . . . . . . . . . . . . . . 22
SR_Altivarxxx Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SR_ExceptionTranslation Program . . . . . . . . . . . . . . . . . . . . . . 23
Task Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3 Visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Visualization Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.4 Running the Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Preconditions for Running the Application Example . . . . . . . . . . . . . . 28
Downloading the Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operating the Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
6EIO0000002823 06/2019
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
BEFORE YOU BEGIN
Do not use this product on machinery lacking effective point-of-operation guarding. Lack of
effective point-of-operation guarding on a machine can result in serious injury to the operator of
that machine.
This automation equipment and related software is used to control a variety of industrial processes.
The type or model of automation equipment suitable for each application will vary depending on
factors such as the control function required, degree of protection required, production methods,
unusual conditions, government regulations, etc. In some applications, more than one processor
may be required, as when backup redundancy is needed.
Only you, the user, machine builder or system integrator can be aware of all the conditions and
factors present during setup, operation, and maintenance of the machine and, therefore, can
determine the automation equipment and the related safeties and interlocks which can be properly
used. When selecting automation and control equipment and related software for a particular
application, you should refer to the applicable local and national standards and regulations. The
National Safety Council's Accident Prevention Manual (nationally recognized in the United States
of America) also provides much useful information.
In some applications, such as packaging machinery, additional operator protection such as point-
of-operation guarding must be provided. This is necessary if the operator's hands and other parts
of the body are free to enter the pinch points or other hazardous areas and serious injury can occur.
Software products alone cannot protect an operator from injury. For this reason the software
cannot be substituted for or take the place of point-of-operation protection.
Ensure that appropriate safeties and mechanical/electrical interlocks related to point-of-operation
protection have been installed and are operational before placing the equipment into service. All
interlocks and safeties related to point-of-operation protection must be coordinated with the related
automation equipment and software programming.
WARNING
UNGUARDED EQUIPMENT
Do not use this software and related automation equipment on equipment which does not have
point-of-operation protection.
Do not reach into machinery during operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000002823 06/2019 7
NOTE: Coordination of safeties and mechanical/electrical interlocks for point-of-operation
protection is outside the scope of the Function Block Library, System User Guide, or other
implementation referenced in this documentation.
START-UP AND TEST
Before using electrical control and automation equipment for regular operation after installation,
the system should be given a start-up test by qualified personnel to verify correct operation of the
equipment. It is important that arrangements for such a check be made and that enough time is
allowed to perform complete and satisfactory testing.
Follow all start-up tests recommended in the equipment documentation. Store all equipment
documentation for future references.
Software testing must be done in both simulated and real environments.
Verify that the completed system is free from all short circuits and temporary grounds that are not
installed according to local regulations (according to the National Electrical Code in the U.S.A, for
instance). If high-potential voltage testing is necessary, follow recommendations in equipment
documentation to prevent accidental equipment damage.
Before energizing equipment:
Remove tools, meters, and debris from equipment.
Close the equipment enclosure door.
Remove all temporary grounds from incoming power lines.
Perform all start-up tests recommended by the manufacturer.
WARNING
EQUIPMENT OPERATION HAZARD
Verify that all installation and set up procedures have been completed.
Before operational tests are performed, remove all blocks or other temporary holding means
used for shipment from all component devices.
Remove tools, meters, and debris from equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
8EIO0000002823 06/2019
OPERATION AND ADJUSTMENTS
The following precautions are from the NEMA Standards Publication ICS 7.1-1995 (English
version prevails):
Regardless of the care exercised in the design and manufacture of equipment or in the selection
and ratings of components, there are hazards that can be encountered if such equipment is
improperly operated.
It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe
operation. Always use the manufacturer’s instructions as a guide for functional adjustments.
Personnel who have access to these adjustments should be familiar with the equipment
manufacturer’s instructions and the machinery used with the electrical equipment.
Only those operational adjustments actually required by the operator should be accessible to
the operator. Access to other controls should be restricted to prevent unauthorized changes in
operating characteristics.
EIO0000002823 06/2019 9
About the Book
At a Glance
Document Scope
This document describes an example how to implement an Altivar variable speed drive controlled
via fieldbus CANopen.
Validity Note
This document has been updated for the release of EcoStruxureTM Machine Expert V1.1.
The technical characteristics of the devices described in the present document also appear online.
To access the information online:
The characteristics that are presented in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.
Step Action
1 Go to the Schneider Electric home page
www.schneider-electric.com
.
2 In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the reference or product range.
To get information on grouping similar modules, use asterisks (
*
).
3 If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the datasheet.
6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.
10 EIO0000002823 06/2019
Product Related Information
1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
Before you attempt to provide a solution (machine or process) for a specific application using the
POUs found in the library, you must consider, conduct and complete best practices. These
practices include, but are not limited to, risk analysis, functional safety, component compatibility,
testing and system validation as they relate to this library.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
IMPROPER USE OF POUS
Perform a safety-related analysis for the application and the devices installed.
Ensure that the POUs are compatible with the devices in the system and have no unintended
effects on the proper functioning of the system.
Use appropriate parameters, especially limit values, and observe machine wear and stop
behavior.
Verify that the sensors and actuators are compatible with the selected POUs.
Thoroughly test all functions during verification and commissioning in all operation modes.
Provide independent methods for critical control functions (emergency stop, conditions for limit
values being exceeded, etc.) according to a safety-related analysis, respective rules, and
regulations.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000002823 06/2019 11
Incomplete file transfers, such as data files, application files and/or firmware files, may have
serious consequences for your machine or controller. If you remove power, or if there is a power
outage or communication interruption during a file transfer, your machine may become inoperative,
or your application may attempt to operate on a corrupted data file. If an interruption occurs,
reattempt the transfer. Be sure to include in your risk analysis the impact of corrupted data files.
Related Documents
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION, DATA LOSS, OR FILE CORRUPTION
Do not interrupt an ongoing data transfer.
If the transfer is interrupted for any reason, re-initiate the transfer.
Do not place your machine into service until the file transfer has completed successfully,
unless you have accounted for corrupted files in your risk analysis and have taken appropriate
steps to prevent any potentially serious consequences due to unsuccessful file transfers.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Document title Reference
EcoStruxure Machine Expert Programming Guide
EIO0000002854 (ENG)
;
EcoStruxure Machine Expert Motion Control Library
Guide
EIO0000002221 (ENG)
Altivar Machine 320 - CANopen Manual
NVE41309 (ENG)
Altivar Machine 320 - Installation Manuall
NVE41289 (ENG)
Altivar Machine 340 - CANopen Manual
NVE61655 (ENG)
Altivar Machine 340 - Installation Manuall
NVE61069 (ENG)
Altivar Process 600 - CANopen Manual
EVA64333 (ENG)
Altivar Process, Variable Speed Drives ATV630,
ATV650 - Installation Manuall
EVA64301 (ENG)
Altivar Process 900 - CANopen Manual
NHA80945 (ENG)
Altivar Process, Variable Speed Drives ATV930,
ATV950 - Installation Manuall
NHA80932 (ENG)
12 EIO0000002823 06/2019
You can download these technical publications and other technical information from our website
at
www.schneider-electric.com/en/download
.
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as
safety
,
safety function
,
safe state
,
fault
,
fault reset
,
malfunction
,
failure
,
error
,
error message
,
dangerous
, etc.
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
for design and selection
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
fieldbuses - General rules and profile definitions.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
EIO0000002823 06/2019 13
In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:
Finally, the term
zone of operation
may be used in conjunction with the description of specific
hazards, and is defined as it is for a
hazard zone
or
danger zone
in the
Machinery Directive
(
2006/42/EC
) and
ISO 12100:2010
.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
14 EIO0000002823 06/2019
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EcoStruxure Machine Expert
Example Description
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Example Description
Chapter 1
Example Description
Overview
Short Description
The EcoStruxure Machine Expert project AltivarPLCopenCANopenExample.project provides an
application example which shows how to implement an Altivar variable speed drive controlled via
fieldbus CANopen. The application example is based on a programming framework supporting
general machine control. The monitor and control functions for the Altivar drives are implemented
using the PLCopen function blocks from the library GMC Independent PLCopen MC.
System Requirements and Limitations
The application example has been created with the components listed in the table:
Component Type and Version
Software EcoStruxure Machine Expert V1.1
Controller TM241CEC24T1)
Additional devices Altivar 320
Altivar 340
Altivar 630
Altivar 930
All Altivar drives are equipped with the communication module
VW3A3608.
1) This example is based on the Modicon M241 Logic Controller, however, in principle, the concepts for the
implementation of the Altivar drives on CANopen are the same for other EcoStruxure Machine Expert
controllers. As a precondition, the controller must support the CANopen manager and the GMC
Independent PLCopen MC library.
Example Description
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EcoStruxure Machine Expert
Project Informa tion
EIO0000002823 06/2019
Project Informa tion
Chapter 2
Project Information
Overview
This section provides information about the EcoStruxure Machine Expert project.
What Is in This Chapter?
This chapter contains the following sections:
Section Topic Page
2.1 Hardware Configuration 18
2.2 Application 20
2.3 Visualization 25
2.4 Running the Application Example 27
Project Information
18 EIO0000002823 06/2019
Hardware Configuration
Section 2.1
Hardware Configuration
Overview of the Hardware Configuration
Overview of the Hardware Configuration
The project example implements a Modicon M241 Logic Controller and the four different Altivar
variable speed drives. The Altivar drives are linked to the controller via CANopen fieldbus as
CANopen slaves. The controller is the CANopen master and implements the logic to control and
monitor the drives over the fieldbus.
The figure presents the layout of the network:
Item Description
1 Modicon M241 Logic Controller
2Altivar ATV3201)
3Altivar ATV3401)
4Altivar ATV6301)
5Altivar ATV9301)
1) The Altivar drives are equipped with the communication module VW3A3608
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Schneider Electric EcoStruxure Machine Expert User guide

Schneider Electric
Brand
Schneider Electric
Model
EcoStruxure Machine Expert
Category
Software
Type
User guide
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