MTD 24919 Owner's manual

Operator's Manual

I:RAFrSMAN°

42 in. Two Bin Rear Bagger

for Revolution Zero-Turn Tractor

Model No. 24919

For answers to your questions about this product,

call 1-800-659-5917.

CAUTION: Before using

this product, read this

manual and follow all

safety rules and operating

instructions.

o SAFETY

o ASSEMBLY

o OPERATION

o PARTS LIST

o ESPANOL, p. 18

Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.

Visit our web site: www.craftsman.com

FORM1/0. 769-04672B

March24,2011

SafeOperationPractices..............................................3-4

SlopeGuide.......................................................................5

ContentsofCarton&HardwarePacks..........................6-7

AssemblyandInstallation............................................8-14

Operation........................................................................15

PartsList....................................................................16-17

Espa_ol............................................................................18

ServiceNumbers.............................................BackCover

Craftsman Full Warranty

Ifthis Craftsmanproductfailsduetoa defectin materialor workmanshipwithinoneyearfromthedateofpurchase,returnittoanySearsstoreor

otherCraftsmanoutletinthe UnitedStatesforfreereplacement.

ThiswarrantycoversONLYdefectsin materialandworkmanship.SearswillNOTpayfor:

• Replacementofbags,whichareexpendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod.

• Repairsnecessarybecauseof accidentorfailuretooperateor maintaintheproductaccordingtoall suppliedinstructions.

Thiswarrantyappliesforonly90daysifthis productiseverusedforcommercialor rentalpurposes.

Thiswarrantyappliesonlywhilethisproductis usedinthe UnitedStates.

Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.

Sears, Roebuckand Co.,Hoffman Estates,IL 60179

Thissymbolpointsoutimportantsafetyinstructionswhich,if not

followed,couldendangerthepersonalsafetyand/orpropertyof

yourselfandothers.Readandfollowall instructionsin thismanual

beforeattemptingtooperatethismachine.Failuretocomplywith

theseinstructionsmayresultin personalinjury.Whenyouseethis

symbol,HEEDITSWARNING!

CALIFORNIA PROPOSITION 65

EngineExhaust,someof itsconstituents,andcertainvehicle

componentscontainoremitchemicalsknowntoStateofCalifornia

tocausecancerandbirthdefectsorotherreproductiveharm.

Batteryposts,terminals,and relatedaccessoriescontainleadand

leadcompounds,chemicalsknowntotheStateof Californiato

causecancerandreproductiveharm.Washhandsafterhandling.

Thisattachmentwas builttobe usedaccordingtothesafeopera-

tionpracticesinthis manual.Carelessnessor erroronthepartof

theoperatorcanresultin seriousinjury.Mowersarecapableof

amputatinghandsandfeetandthrowingobjects.Failuretoobserve

thefollowingsafetyinstructionsaswellastheinstructionsprovided

withyourmower,couldresultin seriousinjuryordeath.

Your Responsibility--Restricttheuseofthispowermachineto

personswhoread,understandandfollowthewarningsand instruc-

tionsin thismanualandon themachine.

SAVE THESE INSTRUCTIONS!

GENERAL OPERATION

,, Read,understand,andfollowall instructionsonyourequipmentand

intheir manualsbeforeattemptingtoassembleandoperate.Keepthis

manualinasafe placefor futureand regularreferenceandfor ordering

replacementparts.

,, Tohelpavoidbladecontactorathrownobjectinjury,keepbystanders,

helpers,childrenand petsatleast75feetfromthe mowerwhile itis in

operation.Stopmachineif anyoneentersthearea.

,, Thoroughlyinspectthe areawherethe equipmentisto beused.Remove

allstones,sticks,wire,bones,toys,and otherforeignobjectswhich

couldbepickedupandthrownbythe blade(s).Thrownobjects can

causeseriouspersonalinjury.

,, Alwayswearsafetyglassesor safetygogglesduringoperationand while

performinganadjustmentorrepairtoprotectyoureyes.Thrownobjects

whichricochetcancauseseriousinjurytothe eyes.

,, Do notoperatethe mowerwithoutthe dischargecoveror entiregrass

catcherinits properplace.Amissingor damageddischargecoveror

grassbagattachmentcomponentmayresultinthrownobjectsor blade

contactinjuries.

,, Do notputhandsorfeetnearrotatingpartsor underthecuttingdeck.

Contactwiththe blade(s)canamputatehandsandfeet.

,, Shutoffmower'sengineandwaitfor bladestocometoacompletestop

beforeuncloggingmower'sdischargeopeningor baggerparts.

,, Slowdownbeforeturning.Operatethemachinesmoothly.Avoiderratic

operationandexcessivespeed.Beawarethata grasscatcherattach-

mentcanaffectthe handlingcharacteristicsofyourmower.

,, Disengageblade(s),set parkingbrake,stopengineand waituntilthe

blade(s)cometo a completestop beforeopeningbaggerattachment's

top cover,removinggrasscatcher,emptyinggrass,uncloggingchute,

removinganygrassordebris,or makinganyadjustments.

,, Neverleavearunningmachineunattended.Alwaysturn offblade(s),

placetransmissionin neutral,set parkingbrake,stopengineandremove

keybeforedismounting.

,, Yourmachineisdesignedtocut normalresidentialgrassofa heightno

morethan10".Donotattemptto mowthroughunusuallytall, dry grass

(e.g.,pasture)or pilesofdry leaves.Drygrassorleavesmaycontact

the engineexhaustand/or builduponthe mowerdeckpresentinga

potentialfirehazard.

,, Ifsituationsoccurwhicharenotcoveredinthis manual,usecareand

goodjudgment.Contact1-800-659-5917forassistance.

3

SLOPE OPERATION

Slopesarea majorfactorrelatedto lossofcontrolandtip-overaccidents

whichcan resultinsevereinjuryordeath.Attachmentscanalsoaffectthe

stabilityofthe machine.All slopesrequireextracaution.

Foryoursafety,usethe slopeguideincludedas partofthis manualto

estimatetheangleofslopesbeforeoperatingthismachineonaslopedor hilly

area.Iftheslope isgreaterthan 10degreesasshownonthe slopeguide,do

notoperatethemowerwiththegrassbagattachmentinstalledonthatareaor

seriousinjurycouldresult.

DO:

1. Mowupanddownslopes,not across.Exerciseextremecautionwhen

changingdirectiononslopes.

2. Watchforholes,ruts,bumps,rocks,or otherhiddenobjects.Uneven

terraincouldoverturnthe machine.Tallgrasscan hideobstacles.

3. Useslowspeed.Choosea lowenoughspeedsettingsothatyouwill not

havetostopor shiftwhileonthe slope.Tiresmaylosetractiononslopes

eventhoughthe brakesarefunctioningproperly.Alwayskeepmachine

in gearwhengoingdownslopesto takeadvantageofenginebraking

action.

4. Followthe manufacturer'srecommendationsfor wheelweightsor

counterweightsto improvestability.Forrecommendations,contact

1-800-659-5917.

5. Keepall movementontheslopesslowand gradual.Donotmakesud-

denchangesin speedordirection.Rapidengagementor brakingcould

causethefrontofthe machineto liftandrapidlyflip overbackwards

whichcouldcauseseriousinjury.

6. Avoidstartingorstoppingon aslope.If tires losetraction,disengagethe

blade(s)andproceedslowlystraightdowntheslope.

DO NOT:

1. Do notturnon slopesunlessnecessary;then,turnslowlyand gradually

downhill,ifpossible.

2. Do notmowneardrop-offs,ditchesor embankments.Themowercould

suddenlyturnoverif awheelisoverthe edgeof acliff,ditch,or if an

edgecavesin.

3. Do nottry tostabilizethe machinebyputtingyourfooton theground.

4. Do notusea grasscatcheronsteepslopes.

5. Do notmowonwet grass.Reducedtractioncouldcausesliding.

GENERAL SERVICE

1. Beforecleaning,repairing,or inspecting,makecertaintheblade(s)

andall movingpartshavestopped.Disconnectthe sparkplugwireand

groundagainsttheenginetopreventunintendedstarting.

2. Keepallnuts,bolts,andscrewstightto besurethe equipmentisin safe

workingcondition.

3. Nevertamperwithyourmower'ssafetyinterlocksystemor othersafety

devices.Checktheirproperoperationregularly.

4. Neverattemptto makeadjustmentsor repairswhilethemower'sengine

is running.

5. Grasscatchercomponentsandthe dischargecoveraresubjectto wear

anddamagewhichcouldexposemovingpartsor allowobjectsto be

thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace

immediatelywithoriginalequipmentmanufacturer's(O.E.M.)partsonly,

listedinthis manual.Useof partswhichdonot meetthe originalequip-

mentspecificationsmayleadto improperperformanceandcompromise

safety!

6. Maintainor replacesafetyand instructionlabels,asnecessary.

SAFETY SYMBOLS

This section depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine

before attempting to assemble and operate.

I

READTHEOPERATOR'SMANUAL(S)

Read,understand,andfollowall instructionsinthe manual(s)beforeattemptingtoassembleand

operate

STOP

Turnofftheenginebeforeopeningthe baggercover.

4

05

(1)

o

_c

=o

09

g

o

E

g-

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o

E

o

(:1)

o

cb

.m

(:1)

.9o

13)

.-z2

E_

¢d

(D

E)b

¢d

Donotoperateyourlawnmowerwitha baggerattachmentoninclineswitha slopein excessof 10degrees(aI

Iriseofapproximately1-3/4feetevery10feet). A ridingmowerwitha baggerattachmentcouldoverturnand

[causeseriousinjury.Operater dng mowersupanddownsopes,neveracrossthefaceof sopes.

Sight and hold this levelwith avertical tree..,

or a corner of a building...

_- or a fence post

|

Foldalong d_ "

u_edfin _epresents

_ _ e

, _ a 10°slo

10°

Beforebeginninginstallation,removeallpartsfromthecartontomakesureeverythingispresent.Cartoncontentsarelistedbelowandshown

below.Twohardwarepacksareincludedin thiskit andaredetailedon thefollowingpage.

• HitchBracketKit(4 Pcs. total)

• MountingKit

• DischargeChuteElbow

• GrassCatcherCover

• ChuteTubeExtension

GrassCatcherCoverScreen

TwoGrassBagAssemblies

• UpperChuteTube

• UpperChuteSupport

• SelfAdhesiveFoamStrip

• UprightSupport

• HingeCoverPin

• BagSupportAssembly

TwoHardwarePacks(Detailed & illustrated on the next page)

S

Hitch Bracket Kit

__ RH Mount (783-06156)

" .[_ ,HMount/783-o6231/

_ Rear Attachment

_-_ j._%_ Bracket (783-06168)

Hitch Support (783-06230)

J

Two mounting brackets with e_ _j_

hardware will not be needed "fall

in this installation, e_¢_Illf_

PleaseDiscard. e_. _'Iv

Discharge Chute

Elbow

(731-06099B)

Grass Bag

Assemblies

(964-04096A)

Upright Support

(683-04519-0637)

Chute Tube

Extension

1-0661 O)

Grass Catcher

Cover Screen

(731-06504)

Grass Catcher

Cover

(931-04292)

)__ Upper Chute

Support

(731-06497)

SelfAdhesive

FoamStrip

(721-04388)

HingeCover Pin ._

(711-04988)_ _\

J _. _ UpperChute Tube

I_u'T" "_. J_#f,_I./ BagSupport

ttY ">-."--__._ [J7 Assembly

"_" __ (683-04461-0637)

6

_J

Thisgrasscollectorkitis shippedwith theseloosehardwarepacksenclosed.Pleasecheckyourhardwarepacksagainsttheillustrationsbelow.

Thequantitiesforeachitemislistedinparenthesiswhilethepartnumberis listedneareachitem.

Hardware Packfor 689-00080A

1) (1)

710-3008

710-0276

(2)

712-04063

Hardware Pack for 689-00097

[_(4)

710-3008

(8)

712-04063

0

711-0309A

I

(I)

](4)

710-0276

1)

714-0117

732-04510A

711-05049

736-0176

(1)

712-04063

Hardware Pack689-00092B

_(2) 723-04008

711-05063

2)

736-0204

(2)

714-04040

(I)

911-04069

(2)

712-3027

) ]_ (1)

738-0754

(2)

7

AssembleMounting Brackets

Toassemblethebaggermountingassembly,locatethehitchbracket

kitandfollowthesesteps:

1. Attachtheright-handandleft-handriderhitchbrackettothe

universalrearattachmentbracketusingthefourcarriagebolts

(710-0276)andflangelocknuts(712-04063)fromhardware

pack689-00097.Positionthebracketswiththenotchesonthe

right-handand left-handriderhitchbracketsandthetabsonthe

universalrearattachmentbracket,pointingupwards.SeeFig.1.

.

Flipoverassemblyandmountthehitchsupportbrackettothe

mountingassemblyusingfour710-3008hexboltsand712-04063

flangelocknutsfromhardwarepack689-00097.See Fig.2 for

properorientation.

NOTE:Whenattachingthehitchsupport,itisbestto notfullytighten

thebracketatthistime.Thiswillfacilitatethemountingprocessin

latersteps,whichwillthenrequirefullytighteningof thishitchsupport

bracket.

NOTE:Thisuniversalmountingbracketassemblyisdesignedto

workwithotheravailableattachments,suchasa weightkitusedin

conjunctionwiththesnowbladeor snowthrowerattachment.Utilize

thecontactinformationonthebackpage,or contactthestorein

whichyoupurchasedthisequipment,tofindoutmoreaboutavailable

attachmentsforyourspecifictractor.

Figure 2

NOTE:Packedwiththeuprightmountingbracketaretwo mounting

bracketswithhardwareusedon anothermodeltractorandwillnotbe

neededin thisinstallation.Simplydiscardthepartsshownbelowin

Fig.3.

.

Figure 1

Figure 3

8

AssemblingThe Bin Support Assembly

Locatetheuprightsupportbracketandthebinsupportassembly.

Assembleitbyfollowingthesesteps:

1. Laythebin supportassemblytopsidedownwiththemounting

bracketportionfacingupwards.

2. Insertthenotchedendoftheverticalsupportbracketintothebin

supportassembly,asin Fig.4,andsecurewitha carriagebolt

(710-0276)andflangelocknut(712-04063)packedin withthe

uprightsupportbracket.See Fig.5.

Figure 4

Figure 6

Installtheclevispin(711-0309A)fromhardwarepack689-00097

intothetractor'shitchandtheassembly'shitchsupportand

securewitha hairpinclip(710117)in thetophole(closesttothe

headofthepin).SeeFig.7.

ignholeonbracket

withholeontractor

/

Figure 7

Figure 5

Mount Assemblyon Tractor

Installthemountingassemblyonthetractorasfollows:

1. Slidethebaggermountingassemblyalongthetopoftheframe

rails,asin Fig.6,untiltheassemblyhooksundertheshoulder

boltsonthetractor.Atthis pointthehitchsupportholeon the

mountingassemblyandtheholeon thetractor'shitchplatewill

lineup.

NOTE:Theclevispincanbe feddownthroughthehitchsupportand

securedunderneathwiththehairpinclip,asseenin Fig.7,or itmaybe

easiertofeedtheclevispin upthroughthehitchplateholeandsecure

withthehairpincliponthetopside.Thelattermethodmaybe preferred

sinceitcanbe easierto insertthehairpinclip.Eitherwaywillwork;the

decisionshouldbebasedonoperatorpreference.

3. Tightenall ofthehardwaresecuringthehitchsupportatthis time.

9

4. Installthebinsupportassemblyontothemountingassemblyon

thetractorbyhookingitoverthecrossmountingbracketoutside

ofthetwotabs.See Fig.8.

Figure8

Assembling Remaining Bagger Components

Nowthatthemountingbracketsareassembledandarein placeon

thetractor,followthesestepsto assembletheremainingbagger

components.

1. Snaptheupperchutesupportin placebyfirstclippingthe side

portionontothebin supportrailwiththeedgeof thesnapfeature

alignedwiththeredline (1),asshowninthe insetof Fig.10.

2. Snapthefrontportionoftheupperchutesupporttothebin

supportrailasseenin 2of Fig.10.

.

Securethehangerassemblytothemountingassemblyusinga

hexbolt(710-3008)andflangelocknut(712-04063)packedin

withtheuprightsupportbracket.SeeFig.9.

Figure 10

Figure 9

10

3. Installthegrasscatchercoverscreenintothebaggercoverby

firstinsertingtheendclosesttothesidewith thecutoutintothe

mountinghole,asin Fig. 11.Makesuretofeedthescreenunder

thelip,asin Fig. 12.

f

Figure 13

.

Figure11

Clipin theotherside byflexingthescreenand pushingitdown

intotheprovidedcutouthole.SeeFig.12.

Make sure screen sits

t

under the cover s lip

Figure12

.

Installthegrasscatchercoverontothebinsupportassembly,as

seenin Fig.13.Thegrasscatchercovergoesinsideofthetwo

mountingtabsonthebin supportassembly.

Slidethehingepinintotheholelocatedon themountingtab,as

in Fig.14. Usethecut-outwindow(Seeinsetin Fig.14)toline up

thehingepinon theothersideandpushpinallthewayin untilit

reachestheend-stop.Atthispointthepinclips intoplaceandis

securedbya tabin thebaggercover.SeeFig.15.

Figure 14

Figure 15

J

11

7. Opengrasscatchercoverbypushinginon therear,right-sidetab 10. Installthedeckmountingpin(711-05049)upintothechuteelbow

withyourright-hand,asseenin 1of Fig.16,andliftingwithyour usingtheflatwasher(736-0176)fromhardwarepack689-00092B

left-handintherearcenter,2. andsecurewitha flangelocknut(712-3027),asseeninFig.18.

f

J

.

Figure 16

Installbothgrassbinsontothebin supportassemblybyinserting

thefrontedgein first(1),asseenin Fig.17,andsettingtheback

edgedown(2)untilitfitsintotheassembly.

Figure 17

Installoneoftherubberchutestraps(723-04008A)ontothe

dischargechuteelbowusingoneofthesuppliedclevispins(711-

05063),washer(736-0204)andBow-tiecotterpins(7104040)from

hardwarepack689-00092B.SeeFig.18.Securetheendofthestrap

utilizingtheholefurthestfromtheend,andinsertthetorsionspring

hook(732-04510A)fromthesamehardwarepackintotheotherend

oftherubberstrap.

11.

12.

Figure18

Installtheshoulderbolt(738-0754)intothechuteelbowfromthetop

sideandsecureinsidethechuteelbowusingaflangelocknut(712-

04063)fromthesamehardwarepack(689-00092B).SeeFig.18.

Installthegrass-catcherpin(711-04069)fromhardwarepack689-

00092Bintotheholeprovidedintheupperportionofthechuteelbow

andsecurewitha flangelocknut(712-3027).SeeFig.19.

®

Figure 19

12

13. Installrubberstrap(723-04008A)ontothechutetubeextensionusing 14.

clevispin(711-05063),flatwasher(736-0204)andbow-tiecotterpin

(7104040)fromhardwarepack689-00092B.Attachtheendwith

theholeclosesttotheendofthestrap,asseenin Fig.20.Thiswill

makeiteasiertograbontothestraptopull,stretchandhookonto

thegrass-catcherpinpreviouslyinstalledonthechuteelbowinthe f

previousstep.

Figure20

Withthetractor'sdischargechuteraisedupand heldopen,install

thechuteelbowoverthechuteopeningbyplacingthedeck

mountingpinin theholeprovided,asseenin Fig.21,thensecure

theelbowtothedeckbyhookingtheretainerstraptorsionspring

hookoverthedeckwheelmountingbracketa seenin Fig.22.

Figure 21

Figure 22

13

15. Installthechutetubeextensionontothechuteelbowbyliningup 17.

thetabsand slidingtheadapteroverthechuteelbow,as inFig.

23.Securethechuteadapterby stretchingthechutestrapand

hookingitontothegrass-catcherpin previouslyinstalled.

Withthe grasscatchercoveropen,installthedischargechute

overthechuteextensiontube,asseenin Fig.25,and restthe

topend intotheupperchutesupportinstalledon theright-hand

sideof thebin supportassembly.SeeFig. 26.

16.

Figure 23

Peelthebackingoff oftheself-adhesivefoamstrip(721-04388)

thathasbeenincludedwithyourgrasscollector.Applyit tothe

upperchute,flushagainsttheflangeasshownin Fig.24

/

Figure24

Figure 25

NOTE:Thegrooveon theupperchuteshouldbealignedwiththe

upperchutesupport,asseenin theinsetofFig.26.

Figure 26

14

Bagger Operation 3.

f

NOTE:Whenbothgrassbinsare full,placethetractoron afirm,level

surface,disengagethePTO(BladeEngage),turnthetractorengine

offand settheparkingbrake.

1. Fliptheseatup.

2. Opengrasscatchercoverbypushinginon therear,right-sidetab

withyourright-hand,asseenin 1of Fig.27,and liftingwithyour

left-handintherearcenter,2.

Removethegrassbinsbyliftingthemup (1in Fig.28)andaway

fromthebinsupportassembly(2).

J

Figure27

Figure28

4. Emptythegrassclippingsata properdisposalsite.Graspthe

handleatthe bottomofthebinwithonehand,andwiththeother

handsteadythebin,andemptythecontents.

5. Replacegrassbins,closelid,flipdownseat,restartyourtractor

and resumecuttingyourgrass.

15

24919 42 in. Two Bin Rear Bagger Parts List

23

26

27

29

2O

18

J

16

24919 42 in. Two Bin Rear Bagger Parts List

I

Ref. I Part Number

I. 931-04291

2. 931-04292

3. 731-06497

4. 731-06504

5. 710-0276

6. 710-3008

7. 711-0309A

8. 911-04069

9. 711-05049

10. 711-05063

11. 712-04063

12. 712-3027

13. 714-0117

14. 714-04040

15. 723-04008A

16. 731-06099B

17. 731-06610

18. 732-04510A

19. 736-0204

20. 736-0176

21. 738-0754

22. 783-06156-0637

23. 783-06168-0637

24. 783-06230-0637

25. 783-06231-0637

26. 964-04096A

27. 683-04461

28. 683-04519

29. 711-04988

30. 735-0246A

31. 721-04388

Description

Upper Chute Assembly

Double Bagger Cover Assembly

Upper Chute Support

Bagger Cover Screen

Carriage Screw, 5/16-18 x 1.00"

Hex Head Screw, 5/16-18 x .75"

Clevis Pin, .62" Dia.

Grass-catcher Pin, 1/4-20

Attachment Pin, 1/4 x 0.66 Lg.

Clevis Pin, 5/16 x .75 Lg.

Flange Lock Nut, 5/16-18

Flange Lock Nut, 1/4-20

Internal Cotter Pin, .148 x 3.00

Bow-Tie Cotter Pin, 72

Chute Strap, 6.00 Lg.

Bagger Discharge Chute, Elbow

Bagger Chute Adapter, 7 In.

Torsion Spring Hook

Flat Washer, .344 x .62 x .033

Flat Washer, .265 x .938 x .120

Shoulder Screw, .437 x .54

Mounting Bracket, RH

Universal Mounting Bracket

Universal Bracket Support, I-Series

Mounting Bracket, LH

GrassBin(2 total)

Double Bag Support Assembly

Vertical Support Bracket

Cover Hinge Pin

End Plug

Self-Adhesive Foam Strip

17

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