Ohlins FGKT1694 Mounting Instruction

Brand: Ohlins

Model: FGKT1694

Category: Car kits

Type: Mounting Instruction

This manual is also suitable for

TTX Cartridge Kit for KTM SX/ SX-F European models

(WP USD AER48 front suspension)

FGKT 1693/94

Mounting Instructions

Note!1

Please note that there can be small differences

between your product and the images in

these instructions.

Note!1

Please note that during storage and transport,

especially at high ambient temperature, some

of the oil and grease used for assembly may

leak and stain the packaging. This will not cause

damage to the product, wipe off the excessive

oil or grease with a cloth.

Note!1

Before you install this product, check the kit

contents. If anything is missing, please contact

an Öhlins dealer.

Warning!⚠

Before you install this product, read the Öhlins

Owner’s manual. This product is an important

part of the vehicle and the vehicle stability.

Kit Contents

Description Part No Pcs

TTX Cartridge Kit FGKT1693

FGKT1694 1

TTX Cartridge sticker 00191-40 2

Sticker Öhlins 00192-01 2

Owner’s manual 07296-90 1

Base plug (with o-rings) 15430-01 2

Circlip 15440-01 2

Spacer 2 mm 15443-02 40

Hydraulic stop cup 15456-09 2

Spring support washer N/A -

Spacer 15564-01 2

Spacer 15564-02 2

Spacer 15564-03 2

Note!1

No springs included in this kit. Use Öhlins Front

Fork springs, part no 08765-xx. See the spring

guide in this folder or contact Öhlins for advice.

To install, see the general mounting

instructions in the Öhlins Owner’s manual.

Tools needed

Öhlins Fork cap tool, hexagon 50 mm

Socket for Öhlins Base plug 20 mm

Spacers 15564-01 and 15564-02

Install the spacer 15564-01 below the inner leg

in each fork bottom.

Install the spacer 15564-02 below the hydraulic

stop cup in each fork leg, see gure below.

MOUNTING INSTRUCTIONS

Warning!⚠

We strongly recommend to let an Öhlins dealer

install this product.

Warning!⚠

If you work with a lifted vehicle, make sure that it

is safely supported to prevent it from tipping over.

Note!1

When you work with this product, see the

vehicle service manual for vehicle specic

procedures and important data.

Note!1

Before you install this product clean the vehicle.

15564-01

15564-03

The chamfered side towards

the cartridge top.

15564-02

Spacers 15564-03

Slide spacers 15564-03 on the cartridge kits

before installing the cartridges in the front fork

outer tubes.

MOUNTING INSTRUCTIONS

Warning!⚠

Before you ride/drive, always make sure that the

setup is according to the recommended setup

data. Read about adjustments and setting up

in the Öhlins Owner’s Manual before you make

any adjustments. Contact an Öhlins dealer if

you have any questions about setting up.

ADJUSTMENTS

Compression damping adjuster

Rebound damping adjuster

SETUP DATA

Rebound damping 14 clicks

Compression damping 14 clicks

Spring preload 9 mm

Fluid volume (each leg) 250 0,360 litre

Fluid volume (each leg) 350 0,370

Fluid volume (each leg) 450 0,380

Fluid volume range 0,300-0,400 litre

Öhlins Front Fork uid 01330-01

Recommended preload range:

Over all spring rate

[N/mm]

4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2

Rec. preload range

[mm]

8-13 8-13 8-12 8-12 8-12 8-12 8-11 8-11 7-11 7-11 7-11 7-11

Öhlins Racing AB

Box 722

S-194 27 Upplands Väsby, Sweden

Phone +46 8 590 025 00

fax +46 8 590 025 80

reserved. Any reprinting or

unauthorized use without the written

permission of Öhlins Racing AB

is prohibited.

Öhlins products are subject to

continuous improvement and

development, therefore, although

these instructions include the most

up-to-date information available at

the time of printing, minor updates

may occur.

To nd the latest information

contact an Öhlins distributor.

Please contact Öhlins if you have

any questions regarding the

contents in this document.

Part no. MI_FGKT1693/1694_2

Issued 2015-12-03

Available spring rates 08765-series:

-39, -41, -43, -45, -47, -49, -51.

To get spring rates between the available rates,

combine two springs with different rates, one

with a lower and one with a higher spring rate.

Example: To get spring rate 4,2: use spring

with 4,1 in one fork leg and 4,3 in the other

fork leg.

FGKT 1693

kg/pound * 125/150 250 2-stroke 250 350

Low Mid High Low Mid High Low Mid High Low Mid High

60/132 4,1 4,2 4,3 4,3 4,4 4,5 4,3 4,4 4,5 4,4 4,5 4,6

65/143 4,2 4,3 4,4 4,4 4,5 4,6 4,4 4,5 4,6 4,5 4,6 4,7

70/154 4,2 4,3 4,4 4,4 4,5 4,6 4,4 4,5 4,6 4,5 4,6 4,7

75/165 4,3 4,4 4,5 4,5 4,6 4,7 4,5 4,6 4,7 4,6 4,7 4,8

80/176 4,3 4,4 4,5 4,5 4,6 4,7 4,5 4,6 4,7 4,6 4,7 4,8

85/187 4,4 4,5 4,6 4,6 4,7 4,8 4,6 4,7 4,8 4,7 4,8 4,9

90/198 4,4 4,5 4,6 4,6 4,7 4,8 4,6 4,7 4,8 4,7 4,8 4,9

95/209 4,4 4,5 4,6 4,6 4,7 4,8 4,6 4,7 4,8 4,7 4,8 4,9

100/220 4,5 4,6 4,7 4,7 4,8 4,9 4,7 4,8 4,9 4,8 4,9 5,0

105/231 4,5 4,6 4,7 4,7 4,8 4,9 4,7 4,8 4,9 4,8 4,9 5,0

110/242 4,6 4,7 4,8 4,8 4,9 5,0 4,8 4,9 5,0 4,9 5,0 5,1

115/253 4,6 4,7 4,8 4,8 4,9 5,0 4,8 4,9 5,0 4,9 5,0 5,1

120/264 4,7 4,8 4,9 4,9 5,0 5,1 4,9 5,0 5,1 5,0 5,1 5,2

125/275 4,9 5,0 5,1 5,1 5,2 5,1 5,2 5,2 5,3 5,4

FGKT 1694

kg/pound * 450

Low Mid High

60/132 4,5 4,6 4,7

65/143 4,6 4,7 4,8

70/154 4,6 4,7 4,8

75/165 4,7 4,8 4,9

80/176 4,7 4,8 4,9

85/187 4,8 4,9 5,0

90/198 4,8 4,9 5,0

95/209 4,8 4,9 5,0

100/220 4,9 5,0 5,1

105/231 4,9 5,0 5,1

110/242 5,0 5,1 5,2

115/253 5,0 5,1 5,2

120/264 5,1 5,2 5,3

125/275 5,3 5,4

* Rider’s weight: Rider wearing proper riding

gear. Make sure you know your total weight

with riding gear.

Riding gear weighs between 5 and 15 kg.

Ohlins FGKT1694 Mounting Instruction

Brand: Ohlins

Model: FGKT1694

Category: Car kits

Type: Mounting Instruction

This manual is also suitable for

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Ohlins FGKT1694 Mounting Instruction

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Ohlins FGKT1694 Mounting Instruction

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