Ohlins BMF5R01 Mounting Instruction

Type
Mounting Instruction
Linear Displacement Sensor Kit for BMF 5R00
BMF 5R01
Mounting Instructions
Note!1
Please note that there can be small differences
between your product and the images in
these instructions.
Note!1
Please note that during storage and transport,
especially at high ambient temperature, some
of the oil and grease used for assembly may
leak and stain the packaging. This will not cause
damage to the product, wipe off the excessive
oil or grease with a cloth.
Note!1
Before you install this product, check the kit
contents. If anything is missing, please contact
an Öhlins dealer.
Warning!
Before you install this product, read the Öhlins
Owner’s manual. This product is an important
part of the vehicle and the vehicle stability.
Kit Contents
Description Part No Pcs
Nut 06236-01 1
O-ring 00338-60 1
Screw 01046-41 4
Cover 06227-01 1
O-ring 00338-93 1
Bump rubber 06217-11 1
End piece 06214-02 1
Nut 00437-07 1
Foam lter 06057-04 1
End piece 06215-02 1
Extension shaft 06228-11 1
Grub screw 01502-02 1
2
Note!1
Before you install this product clean the vehicle.
Note!1
Lower the vehicle so that the suspension
is slightly compressed before you tighten
the screws.
Caution!
Make sure that you tighten all screws to the
correct torque and that nothing fouls or restricts
movement of the shock absorber/front fork/
steering damper when the suspension is fully
compressed or extended.
MOUNTING INSTRUCTIONS
Warning!
We strongly recommend to let an Öhlins dealer
install this product.
Warning!
If you work with a lifted vehicle, make sure that it
is safely supported to prevent it from tipping over.
Note!1
When you work with this product, see the
vehicle service manual for vehicle specic
procedures and important data.
Pos Part No Pcs Description
1 01502-02 1 Grub screw
2 06228-11 1 Extension shaft
3 00437-07 1 Nut
4 06215-02 1 End piece
5 06217-11 1 Bump rubber
6 06214-02 1 End piece
7 00338-93 1 O-ring
8 06057-04 1 Foam lter
9 00338-53 1 O-ring
10 06227-01 1 Cover
11 01046-41 4 Screw
12 00338-60 1 O-ring
13 06236-01 1 Nut
3 Nm
Loctite 242
Sensor
3 Nm
Loctite 242
1 2
1
Remove the already installed end piece
(06214-01) from the tube. Gently remove the
piston shaft end piece out of the piston shaft by
using a slide hammer or similar.
2
Put the o-ring on the sensor end and place
the cover on top. Place the other o-ring and
tighten the nut. Make sure the air lter i in
place. Mount the extension shaft to the sensor.
Tighten to 3 Nm.
1
2
3
4
5
6
7
8
9
10
11
12
13
3
1 Nm
Loctite 272
3 Nm
Loctite 242
Sensor assembly
Loctite 242
MOUNTING INSTRUCTIONS
3
3
Gently tap the end piece into the shaft. Place
the bump rubber on top of the end piece and
install the end piece by hand in the tube.
4
Tighten the end piece, use tool 00797-06.
5
Compress the rod assembly carefully into position.
6
Place the sensor assembly inside the end
piece and tighten the four screws. Make sure
that the shaft extension enters the top eye fully
by visually inspecting the hole in the top eye.
7
Remove grub screw from top eye. Rotate at
surface of extension shaft towards hole in top eye.
8
Insert grub screw in top eye and tighten to
1 Nm with Loctite 272.
4
10 Nm
6
7
5
8
Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To nd the latest information
contact an Öhlins distributor.
Please contact Öhlins if you have
any questions regarding the
contents in this document.
Part no. MI_BMF 5R01_0
Issued 2018-01-12
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Ohlins BMF5R01 Mounting Instruction

Type
Mounting Instruction

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