Climate Master TCH009AGC30CRSS User guide

TCH009AGC30CRSS
Brand
Climate Master
Model
TCH009AGC30CRSS
Type
User guide
44
ClimateMaster Water-Source Heat Pumps
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Tranquility
®
Compact (TC) Series
Rev.: 05/12/14
Preventive Maintenance
Water Coil Maintenance - (Direct ground water
applications only) If the system is installed in an area with
a known high mineral content (125 P.P.M. or greater) in
the water, it is best to establish a periodic maintenance
schedule with the owner so the coil can be checked
regularly. Consult the well water applications section
of this manual for a more detailed water coil material
selection. Should periodic coil cleaning be necessary, use
standard coil cleaning procedures, which are compatible
with the heat exchanger material and copper water
lines. Generally, the more water fl owing through the unit,
the less chance for scaling. Therefore, 1.5 gpm per ton
[1.6 l/m per kW] is recommended as a minimum fl ow.
Minimum fl ow rate for entering water temperatures
below 50°F [10°C] is 2.0 gpm per ton [2.2 l/m per kW].
Water Coil Maintenance - (All other water loop
applications) Generally water coil maintenance is not
needed for closed loop systems. However, if the piping
is known to have high dirt or debris content, it is best
to establish a periodic maintenance schedule with the
owner so the water coil can be checked regularly. Dirty
installations are typically the result of deterioration of iron
or galvanized piping or components in the system. Open
cooling towers requiring heavy chemical treatment and
mineral buildup through water use can also contribute
to higher maintenance. Should periodic coil cleaning be
necessary, use standard coil cleaning procedures, which
are compatible with both the heat exchanger material
and copper water lines. Generally, the more water fl owing
through the unit, the less chance for scaling. However,
fl ow rates over 3 gpm per ton (3.9 l/m per kW) can
produce water (or debris) velocities that can erode the
heat exchanger wall and ultimately produce leaks.
Filters - Filters must be clean to obtain maximum
performance. Filters should be inspected every month
under normal operating conditions and be replaced
when necessary. Units should never be operated without
a fi lter.
Washable, high effi ciency, electrostatic fi lters, when dirty,
can exhibit a very high pressure drop for the fan motor
and reduce air fl ow, resulting in poor performance. It is
especially important to provide consistent washing of
these fi lters (in the opposite direction of the normal air
fl ow) once per month using a high pressure wash similar
to those found at self-serve car washes.
Condensate Drain - In areas where airborne bacteria
may produce a “slimy” substance in the drain pan, it may
be necessary to treat the drain pan chemically with an
algaecide approximately every three months to minimize
the problem. The condensate pan may also need to be
cleaned periodically to ensure indoor air quality. The
condensate drain can pick up lint and dirt, especially with
dirty fi lters. Inspect the drain twice a year to avoid the
possibility of plugging and eventual overfl ow.
Compressor - Conduct annual amperage checks to
ensure that amp draw is no more than 10% greater than
indicated on the serial plate data.
Fan Motors - All units have lubricated fan motors. Fan
motors should never be lubricated unless obvious, dry
operation is suspected. Periodic maintenance oiling is
not recommended, as it will result in dirt accumulating in
the excess oil and cause eventual motor failure. Conduct
annual dry operation check and amperage check to
ensure amp draw is no more than 10% greater than
indicated on serial plate data.
Air Coil - The air coil must be cleaned to obtain
maximum performance. Check once a year under normal
operating conditions and, if dirty, brush or vacuum clean.
Care must be taken not to damage the aluminum fi ns
while cleaning. CAUTION: Fin edges are sharp.
Cabinet - Do not allow water to stay in contact with the
cabinet for long periods of time to prevent corrosion of
the cabinet sheet metal. Generally, vertical cabinets are
set up from the fl oor a few inches [7 - 8 cm] to prevent
water from entering the cabinet. The cabinet can be
cleaned using a mild detergent.
Refrigerant System - To maintain sealed circuit integrity,
do not install service gauges unless unit operation
appears abnormal. Reference the operating charts for
pressures and temperatures. Verify that air and water
fl ow rates are at proper levels before servicing the
refrigerant circuit.
45
climatemaster.com
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Tranquility
®
Compact (TC) Series
Rev.: 05/12/14
Functional Troubleshooting
Fault Htg Clg Possible Cause Solution
Main power problems
XXGreen Status LED Off
Check line voltage circuit breaker and disconnect.
Check for line voltage between L1 and L2 on the contactor.
Check for 24VAC between R and C on CXM/DXM'
Check primary/secondary voltage on transformer.
HP Fault
Code 2
High Pressure
X Reduced or no water fl ow in cooling
Check pump operation or valve operation/setting.
Check water fl ow adjust to proper fl ow rate.
X Water Temperature out of range in cooling Bring water temp within design parameters.
X Reduced or no air fl ow in heating
Check for dirty air fi lter and clean or replace.
Check fan motor operation and airfl ow restrictions.
Dirty Air Coil- construction dust etc.
Too high of external static. Check static vs blower table.
X Air temperature out of range in heating Bring return air temp within design parameters.
XXOvercharged with refrigerant Check superheat/subcooling vs typical operating condition table.
XXBad HP Switch Check switch continuity and operation. Replace.
LP/LOC Fault
Code 3
Low Pressure / Loss of Charge
XXInsuffi cient charge Check for refrigerant leaks
X Compressor pump down at start-up Check charge and start-up water fl ow.
LT1 Fault
Code 4
Water coil low
temperature limit
X Reduced or no water fl ow in heating
Check pump operation or water valve operation/setting.
Plugged strainer or fi lter. Clean or replace..
Check water fl ow adjust to proper fl ow rate.
X Inadequate antifreeze level Check antifreeze density with hydrometer.
X
Improper temperature limit setting (30°F vs
10°F [-1°C vs -2°C])
Clip JW3 jumper for antifreeze (10°F [-12°C]) use.
X Water Temperature out of range Bring water temp within design parameters.
XXBad thermistor Check temp and impedance correlation per chart
LT2 Fault
Code 5
Air coil low
temperature limit
X Reduced or no air fl ow in cooling
Check for dirty air fi lter and clean or replace.
Check fan motor operation and airfl ow restrictions.
Too high of external static. Check static vs blower table.
X Air Temperature out of range Too much cold vent air? Bring entering air temp within design parameters.
X
Improper temperature limit setting (30°F vs
10°F [-1°C vs -12°C])
Normal airside applications will require 30°F [-1°C] only.
XXBad thermistor Check temp and impedance correlation per chart.
Condensate Fault
Code 6
XXBlocked drain Check for blockage and clean drain.
XXImproper trap Check trap dimensions and location ahead of vent.
X Poor drainage
Check for piping slope away from unit.
Check slope of unit toward outlet.
Poor venting. Check vent location.
X Moisture on sensor Check for moisture shorting to air coil.
XXPlugged air fi lter Replace air fi lter.
xXRestricted Return Air Flow Find and eliminate restriction. Increase return duct and/or grille size.
Over/Under
Voltage Code 7
(Auto resetting)
XXUnder Voltage
Check power supply and 24VAC voltage before and during operation.
Check power supply wire size.
Check compressor starting. Need hard start kit?
Check 24VAC and unit transformer tap for correct power supply voltage.
XXOver Voltage
Check power supply voltage and 24VAC before and during operation.
Check 24VAC and unit transformer tap for correct power supply voltage.
Unit Performance Sentinel
Code 8
X Heating mode LT2>125°F [52°C] Check for poor air fl ow or overcharged unit.
X
Cooling Mode LT1>125°F [52°C] OR LT2<
40ºF [4ºC])
Check for poor water fl ow, or air fl ow.
Swapped Thermistor
Code 9
XXLT1 and LT2 swapped Reverse position of thermistors
No Fault Code Shown
XXNo compressor operation See "Only Fan Operates".
XXCompressor overload Check and replace if necessary.
XXControl board Reset power and check operation.
Unit Short Cycles
XXDirty air fi lter Check and clean air fi lter.
XXUnit in "test mode" Reset power or wait 20 minutes for auto exit.
XXUnit selection Unit may be oversized for space. Check sizing for actual load of space.
XXCompressor overload Check and replace if necessary
Only Fan Runs
XXThermostat position Ensure thermostat set for heating or cooling operation.
XXUnit locked out Check for lockout codes. Reset power.
XXCompressor Overload Check compressor overload. Replace if necessary.
XXThermostat wiring
Check thermostat wiring at heat pump. Jumper Y and R for compressor operation
in test mode.
Only Compressor Runs
XXThermostat wiring Check G wiring at heat pump. Jumper G and R for fan operation
XX
Fan motor relay
Jumper G and R for fan operation. Check for Line voltage across BR contacts.
XX Check fan power enable relay operation (if present).
XXFan motor Check for line voltage at motor. Check capacitor.
XXThermostat wiring
Check thermostat wiring at heat pump. Jumper Y and R for compressor operation
in test mode
Unit Doesn’t Operate
in Cooling
X Reversing valve
Set for cooling demand and check 24VAC on RV coil and at CXM/DXM board.
If RV is stuck, run high pressure up by reducing water fl ow and while operating
engage and disengage RV coil voltage to push valve.
X Thermostat setup Check for ‘O’ RV setup not ‘B’.
X Thermostat wiring Check O wiring at heat pump. Jumper O and R for RV coil ‘click’.
X Thermostat wiring
Put thermostat in cooling mode. Check 24 VAC on O (check between C and
O); check for 24 VAC on W (check between W and C). There should be voltage
on O, but not on W. If voltage is present on W, thermostat may be bad or wired
incorrectly.
46
ClimateMaster Water-Source Heat Pumps
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Tranquility
®
Compact (TC) Series
Rev.: 05/12/14
Performance Troubleshooting
Performance Troubleshooting Htg Clg Possible Cause Solution
Insuffi cient capacity/ Not
cooling or heating
XXDirty fi lter Replace or clean.
X Reduced or no air fl ow in heating
Check for dirty air fi lter and clean or replace.
Check fan motor operation and airfl ow restrictions.
Too high of external static. Check static vs. blower table.
X Reduced or no air fl ow in cooling
Check for dirty air fi lter and clean or replace.
Check fan motor operation and airfl ow restrictions.
Too high of external static. Check static vs. blower table.
XXLeaky duct work
Check supply and return air temperatures at the unit and at distant duct registers
if signifi cantly different, duct leaks are present.
XXLow refrigerant charge Check superheat and subcooling per chart.
XXRestricted metering device Check superheat and subcooling per chart. Replace.
X Defective reversing valve Perform RV touch test.
XXThermostat improperly located Check location and for air drafts behind stat.
XXUnit undersized Recheck loads & sizing. Check sensible clg. load and heat pump capacity.
XXScaling in water heat exchanger Perform scaling check and clean if necessary.
XXInlet water too hot or too cold Check load, loop sizing, loop backfi ll, ground moisture.
High Head Pressure
X Reduced or no air fl ow in heating
Check for dirty air fi lter and clean or replace.
Check fan motor operation and air fl ow restrictions.
Too high of external static. Check static vs. blower table.
X Reduced or no water fl ow in cooling
Check pump operation or valve operation/setting.
Check water fl ow. Adjust to proper fl ow rate.
X Inlet water too hot Check load, loop sizing, loop backfi ll, ground moisture.
X Air temperature out of range in heating Bring return air temperature within design parameters.
X Scaling in water heat exchanger Perform scaling check and clean if necessary.
XXUnit overcharged Check superheat and subcooling. Re-weigh in charge.
XXNon-condensables in system Vacuum system and re-weigh in charge.
XXRestricted metering device. Check superheat and subcooling per chart. Replace.
Low Suction Pressure
X Reduced water fl ow in heating.
Check pump operation or water valve operation/setting.
Plugged strainer or fi lter. Clean or replace.
Check water fl ow. Adjust to proper fl ow rate.
X Water temperature out of range. Bring water temperature within design parameters.
X Reduced air fl ow in cooling.
Check for dirty air fi lter and clean or replace.
Check fan motor operation and air fl ow restrictions.
Too high of external static. Check static vs. blower table.
X Air temperature out of range Too much cold vent air? Bring entering air temperature within design parameters.
XXInsuffi cient charge Check for refrigerant leaks.
Low Discharge Air Temperature
in Heating
X Too high of air fl ow Check fan motor speed selection and air fl ow chart.
X Poor performance See ‘Insuffi cient Capacity’
High humidity
X Too high of air fl ow Check fan motor speed selection and airfl ow chart.
X Unit oversized Recheck loads & sizing. Check sensible clg load and heat pump capacity.
47
climatemaster.com
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Tranquility
®
Compact (TC) Series
Rev.: 05/12/14
Start-Up Log Sheet
Installer: Complete unit and system checkout and follow unit start-up procedures in the IOM. Use this form to record
unit information, temperatures and pressures during start-up. Keep this form for future reference.
Job Name: Street Address:
Model Number: Serial Number:
Unit Location in Building:
Date: Sales Order No:
In order to minimize troubleshooting and costly system failures, complete the following checks and data entries before
the system is put into full operation.
Fan Motor: Speed Tap (PSC)
Temperatures: F or C Antifreeze: %
Pressures: PSIG or kPa Type:
Cooling Mode Heating Mode
Entering Fluid Temperature
Leaving Fluid Temperature
Temperature Differential
Return-Air Temperature DB WB DB
Supply-Air Temperature
DB
WB DB
Temperature Differential
Water Coil Heat Exchanger
(Water Pressure IN)
Water Coil Heat Exchanger
(Water Pressure OUT)
Pressure Differential
Water Flow GPM
Compressor
Amps
Volts
Discharge Line Temperature
Motor
Amps
Volts
Allow unit to run 15 minutes in each mode before taking data.
Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports to determine water fl ow and temperature difference. If
water-side analysis shows poor performance, refrigerant troubleshooting may be required. Connect refrigerant gauges as a last resort.
48
ClimateMaster Water-Source Heat Pumps
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Tranquility
®
Compact (TC) Series
Rev.: 05/12/14
Functional Troubleshooting
Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports
to determine water fl ow and temperature difference. If water-side analysis shows poor performance, refrigerant
troubleshooting may be required. Connect refrigerant gauges as a last resort.
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determine flow rate.
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Climate Master TCH009AGC30CRSS User guide

TCH009AGC30CRSS
Brand
Climate Master
Model
TCH009AGC30CRSS
Type
User guide
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