ZEKOO 2.5-8 FT Super Mini Sliding Barn Door Hardware Kit J Shape Hanger Flat Track User manual

Brand
ZEKOO
Model
2.5-8 FT Super Mini Sliding Barn Door Hardware Kit J Shape Hanger Flat Track
Type
User manual

This manual is also suitable for

ZEKOO 2.5-8 FT Super Mini Sliding Barn Door Hardware Kit J Shape Hanger Flat Track is a versatile and durable hardware kit designed to transform your ordinary doors into stylish and functional sliding barn doors. With its adjustable track length ranging from 2.5 to 8 feet, this kit can accommodate a wide range of door sizes and openings. The kit includes all the necessary components for a complete installation, including a flat track, steel hangers, anti-jump pads, floor guides, door stoppers, and installation hardware.

The J-shaped hangers provide a secure and stable connection between the door and the track, ensuring smooth and quiet operation. The anti-jump pads prevent the door from accidentally lifting off the track, enhancing safety and reliability. The adjustable floor guides keep the door in place and prevent it from swinging, while the door stoppers limit the door's travel range for precise positioning.

ZEKOO 2.5-8 FT Super Mini Sliding Barn Door Hardware Kit J Shape Hanger Flat Track is a versatile and durable hardware kit designed to transform your ordinary doors into stylish and functional sliding barn doors. With its adjustable track length ranging from 2.5 to 8 feet, this kit can accommodate a wide range of door sizes and openings. The kit includes all the necessary components for a complete installation, including a flat track, steel hangers, anti-jump pads, floor guides, door stoppers, and installation hardware.

The J-shaped hangers provide a secure and stable connection between the door and the track, ensuring smooth and quiet operation. The anti-jump pads prevent the door from accidentally lifting off the track, enhancing safety and reliability. The adjustable floor guides keep the door in place and prevent it from swinging, while the door stoppers limit the door's travel range for precise positioning.

Installation Manual
Barn Door Hardware
※Check the Quantities
1
● Installation Tools
Pencil Level RatchetWrenchRuler
drill
Router
www.zekoohardware.com
Note: If you encounter any problem with the package and the following installation,
please email us at info@zekoohardware.com. Please also tell us your “ORDER ID,”
we will solve any issues for you as soon as possible.
Steel Hanger
Door Stopper
Anti-jump Pad
Type A Floor guide
Type B Floor guide
Junction Plate
Part Name
Flat Track
3FT2.5FT 3.5FT 4FT 5FT 5.5FT 6FT 7FT6.6FT 7.5FT 8FT
1 1 1 2 2 2 2
0 0 0 1 1 0 1 1
1
0
2
0
2
1
2 2 2 22 2 2 2
2
22 2
2 2 2 22 2 2 2 22 2
2 2 2 22
2 3
3 3
4 4
5 5
6
6
6
2 3
3 3
4 4
5 5
6
6
6
2 2 2 22 2
1 1 1 11 1 1
1
11 1
1 1 1 11 1 1
1
11 1
Picture
Lag Bolt
Spacer
Single Door Hardware Kit Includes
Steel Hanger
Door Stopper
Anti-jump Pad
Type A Floor guide
Type B Floor guide
Junction Plate
Part Name
Flat Track
3FT2.5FT 3.5FT 4FT 5FT 5.5FT 6FT 7FT6.6FT 7.5FT 8FT
1 1 1 2 2 2 2
0 0 0 1 1 0 1 1
1
0
2
0
2
1
4 4 4 44 4 4 4
2
44 4
4 4 4 44 4 4 4 44 4
2 2 2 22 2 2 2 22 2
2 2 2 22 2 2 2 22 2
2 2 2 22
2 3
3 3
4 4
5 5
6
6
6
2 3
3 3
4 4
5 5
6
6
6
2 2 2 22 2
Picture
Lag Bolt
Spacer
Double Door Hardware Kit Includes
ZEKOO
2
● Steel Hanger Installation Dimensions
Note: Find the installation dimensions for your Steel Hanger style in the chart below:
Prepare Your Doors
※Chart: Track Junction
4FT
3FT
2.5FT
7”16”7”
3.5FT
5.5FT
8”16”6” 8” 16” 6”
2”16” 16”2”
5”16” 16”5”
8”16” 16”2” 8” 16” 16” 2”
8”16” 16”8”
5FT
8”16”9” 8” 16” 9”
6FT
4”16” 16” 16” 16”4”
6.6FT
7.6”16” 16” 16” 16”7.6”
7FT
8”16” 16”5” 8” 16” 16” 5”
7.5FT
8”8” 16” 16” 8”8” 16” 16”
8FT
7/8”(21mm)
31/32”(25mm)
1/8”(2.85mm)
1-1/4”(32mm)
6-11/16”(170mm)
2”(51mm)
1-1/8” 28mm1-1/8” 28mm
2” 51mm
2” 51mm
2” 51mm
NO.2
NO.1
1-1/8” 28mm
NO.3
1-3/16” 30mm
1-3/16” 30mm
1-5/16” 33mm
NO.4
2-7/32” 56mm
NO.5
5/8” 16mm
1-3/16” 30mm
15/16” 24mm
NO.6
3
※Hardware Installation
Step 1: Attach Steel Hangers to Your Doors
a.Please choose the correct roller installation according to your roller shape on page
2 above and the illustration below.
Recommended: The Hangers should be between 2”-4” from
the door edge to the center of Hanger.
b.Mark the holes for the hangers at the position shown in the above chart.
Step 2: Cut Floor Guide Slot At The Bottom Of The Door
a.If your door is thick and you want the guide to be hidden in the door, then you
will need to Cut a 5/16” (7mm) wide, 3/4” (20mm) deep slot at the bottom of the door.
Recommended: Cut the slot with a router and slot cutter bit.
5/16”(7mm)
3/4”(20mm)
5/16”(7mm)
3/4”(20mm)
b.If your door is too thin, then you do not need to cut the slot.It could be installed
as the below picture shows.
4
Step 4: Connect Tracks And Install Door Stoppers
a.Connect your tracks with junction plates if needed.
b.Loosely install the Door Stoppers near each end of the track (final positioning will
be determined at the end of the installation (Step 9)).
Prepare and Install the Tracks
Step 5:Draw Line for the Track
Using a level, draw a line to install the Track, at the door height + 1-3/8” above
the floor.
door height + 1-3/8”
Step 3: Install anti-jump pad
As shown in the illustration, the screw is near the front edge of your door (rec-
ommended: drill pilot hole to avoid splitting). Do not over tighten.
Type 1
Type 2
5
Step 6: Mark and Drill Track Holes
a.Line up a Track on the line and mark the location of the holes. Note: holes are 16”
apart, line up with wall studs if possible.
b.Concrete wall: Drill holes by using a 1/4”concrete drill bit.
c.Wood framed wall: Drill out the holes by using a drill with 5/32” drill bit.
Concrete wall
Wooden wall
Step 7: Install The Track
Using the Spacers, Long Lag Screws, and Washers (and hollow wall anchor if
necessary), attach the Track to the wall as shown in the illustration below.
Tip: Loosely attach one end of the Track with the other end resting on the ground.
Then swing track up and attach other end. Finally, fill in the middle holes.
door height + 1-3/8”
16”
16”
16”
16”
Spacerhollow wall anchor
Washers Long Lag Screws
6
Hanging and Positioning Doors
Step 8: Install Your Doors
Hang your Steel Hangers on the Track, and then twist the Anti-Jump Pad toward to
the wall so that it is under the Track.
Step 9:Install the Floor Guide
Position the door at your desired close position, put half of the floor guide under the
door, mark the location, and then fix guide to the floor.Position doors in your desired
closed and open position and adjust Door Stoppers.
Type A
twist the Anti-Jump
Pad toward to the wall
φ1/4” (6mm)
7
Type B
Usage Statement:
Use of excessive force when opening, and closing,the door(s) may result in damage to the hardware. Always hold the handle and gently
open and close the door(s).
• Failure to wear proper safety gear (i.e.,eye protection) may result in serious injury or death. Always wear proper safety gear before
using power tools.
• Improper operation of power tools may result in loss of control, serious injury or death. Always ensure you have complete control of
the power tool and the work area is free of hazards before operatiog a power tool.
• Lack of secure clamping of the door may result in unexpected movement of the door,loss of power tool control and serious injury or
death. Always securely clamp the door in place before cutting,or drilling, the door.
• Lack of ,or improperly installed Anti-jump Disc may result in the door coming off the track and cause serious injury or death.
installation of Anti-jump Disks are required for safe operation of this hardware. installed properly, these discs will keep the door
securely attached to the teack.
WARNING
• Mishandling of heavy objects (i.e.,doors) may cause a loss of balance and serious injury. Always be sure you have a secure hold
on the object and are balanced before moving the object.Always wear safety shoes when lifting heavy objects.
• Getting body parts (i.e., hair,fingers) caught in moving parts may cause pinching and serious injury.Do not put fingers in parts that
may move and always remove or contain anything on your body that may become entangled with a moving part.
• Closing sliding doors with your hand on the end of the door may result in your hand, or fingers, getting caught between the door
and other solid objects (i.e., another door, molding) causing serious injury. Always use the door handle to close doors.
CAUTION
5 year straight unconditional warranty service enables every single hardware’s durability coverage during its life time.
Warranty Statement:
www.zekoohardware.com
φ5/16” (8mm)
φ1/8” (3mm)
concrete wall wood wall
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ZEKOO 2.5-8 FT Super Mini Sliding Barn Door Hardware Kit J Shape Hanger Flat Track User manual

Brand
ZEKOO
Model
2.5-8 FT Super Mini Sliding Barn Door Hardware Kit J Shape Hanger Flat Track
Type
User manual
This manual is also suitable for

ZEKOO 2.5-8 FT Super Mini Sliding Barn Door Hardware Kit J Shape Hanger Flat Track is a versatile and durable hardware kit designed to transform your ordinary doors into stylish and functional sliding barn doors. With its adjustable track length ranging from 2.5 to 8 feet, this kit can accommodate a wide range of door sizes and openings. The kit includes all the necessary components for a complete installation, including a flat track, steel hangers, anti-jump pads, floor guides, door stoppers, and installation hardware.

The J-shaped hangers provide a secure and stable connection between the door and the track, ensuring smooth and quiet operation. The anti-jump pads prevent the door from accidentally lifting off the track, enhancing safety and reliability. The adjustable floor guides keep the door in place and prevent it from swinging, while the door stoppers limit the door's travel range for precise positioning.

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