Munters Farm Center Pro V2.0 R1.2 110504 Owner's manual

Munters
Brand
Munters
Model
Farm Center Pro V2.0 R1.2 110504
Type
Owner's manual
Manual for use and maintenance
Farm Center Pro, Farm Master Pro
Controllers
Ag/MIS/UmGB-2288-10/15 Rev. 1.2
P/N: 110504
Farm Center
Pro / Farm
Master Pro
© Munters AB, 2015 2
Farm Center Pro, Farm Master Pro
Manual for use and maintenance
Revision
: N.1.2 of 12/2016
Product Software
: 2.0
This manual for use and maintenance is an integral part of the apparatus together with the attached
technical documentation.
This document is destined for the user of the apparatus: it may not be reproduced in whole or in part,
committed to computer memory as a file or delivered to third parties without the prior authorization of the
assembler of the system.
Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal
developments.
© Munters AB, 2015 3
Index
chapter page
1
INTRODUCTION
----------------------------------------------------------------------------------------
6
1.1
Disclaimer
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
6
1.2
Introduction
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------
6
1.3
Notes
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
6
2
PRECAUTIONS
------------------------------------------------------------------------------------------
7
2.1
Grounding
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
7
2.2
Checking the Battery Level
--------------------------------------------------------------------------------------------------------------------------------------------
7
2.3
Filtering
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
7
2.4
Frequency Inverters
------------------------------------------------------------------------------------------------------------------------------------------------------------
7
3
BEFORE USING
-----------------------------------------------------------------------------------------
8
3.1
Components
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------
8
3.2
General Description
----------------------------------------------------------------------------------------------------------------------------------------------------------
8
3.2.1
Farm Center Pro
...............................................................................................................................
8
3.2.2
Farm Master Pro
..............................................................................................................................
8
3.3
Features
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
9
3.4
Network Diagrams
---------------------------------------------------------------------------------------------------------------------------------------------------------
10
3.5
Farm Center Pro Keyboard
----------------------------------------------------------------------------------------------------------------------------------------
11
3.6
Farm Center Pro Main Screen
----------------------------------------------------------------------------------------------------------------------------------
12
3.7
Main Menu
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------
13
4
MECHANICAL INSTALLATION GUIDE
-----------------------------------------------------------
15
4.1
Environmental Protection
---------------------------------------------------------------------------------------------------------------------------------------------
15
4.2
Sensors and Shielded Wiring
-----------------------------------------------------------------------------------------------------------------------------------
15
4.3
Installation and Electrical Connections
---------------------------------------------------------------------------------------------------------------
16
4.4
Farm Center Pro/Farm Master Pro Wiring Diagrams
--------------------------------------------------------------------------------
16
4.5
Dip Switch Configuration
--------------------------------------------------------------------------------------------------------------------------------------------
23
5
TECHNICAL SPECIFICATIONS
---------------------------------------------------------------------
24
6
CONTROL MENU
------------------------------------------------------------------------------------
25
6.1
Temperature Curve
---------------------------------------------------------------------------------------------------------------------------------------------------------
25
6.2
Minimum / Maximum Levels
------------------------------------------------------------------------------------------------------------------------------------
26
6.2.1
Day
....................................................................................................................................................
26
© Munters AB, 2015 4
6.2.2
Time
...................................................................................................................................................
27
6.2.3
Soft Minimum / Maximum by Day
.......................................................................................
27
6.2.4
Soft Minimum / Maximum by Time
......................................................................................
28
6.2.5
Maximum Cold, Warm by Day
..............................................................................................
28
6.2.6
By Weight
.......................................................................................................................................
29
6.3
Humidity
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
30
6.4
Static Pressure
--------------------------------------------------------------------------------------------------------------------------------------------------------------------
31
6.5
Heaters
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
32
6.6
Cool Pad
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
33
6.7
Fogger Pad
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------
33
6.8
Light
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
34
6.9
Feeding Schedule
------------------------------------------------------------------------------------------------------------------------------------------------------------
34
6.10
Timers
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
35
6.11
Extra System
------------------------------------------------------------------------------------------------------------------------------------------------------------------------
35
7
MANAGEMENT MENU
-----------------------------------------------------------------------------
36
7.1
Alarm Reset
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------
36
7.2
Animal Inventory
--------------------------------------------------------------------------------------------------------------------------------------------------------------
36
7.3
Day & Group
---------------------------------------------------------------------------------------------------------------------------------------------------------------------
37
7.4
Alarm Setting
----------------------------------------------------------------------------------------------------------------------------------------------------------------------
37
8
HISTORY MENU
--------------------------------------------------------------------------------------
39
8.1
Temperature
------------------------------------------------------------------------------------------------------------------------------------------------------------------------
39
8.2
Humidity
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
39
8.3
Water
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
40
8.4
Feed
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
40
8.5
Mortality
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
40
8.6
Heater
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
41
8.7
Alarm
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
41
8.8
Event
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
42
9
SYSTEM MENU: VENTILATION LEVELS
-----------------------------------------------------------
43
9.1
Ventilation Levels
--------------------------------------------------------------------------------------------------------------------------------------------------------------
43
9.2
Variable Fan Levels
---------------------------------------------------------------------------------------------------------------------------------------------------------
45
9.3
Curtain Levels
---------------------------------------------------------------------------------------------------------------------------------------------------------------------
46
9.4
Stir Fan
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
46
10
SYSTEM MENU: CALIBRATION
--------------------------------------------------------------------
47
10.1
Temperature
------------------------------------------------------------------------------------------------------------------------------------------------------------------------
47
10.2
Humidity
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
47
10.3
Static Pressure
--------------------------------------------------------------------------------------------------------------------------------------------------------------------
48
© Munters AB, 2015 5
10.4
Water and Feed
---------------------------------------------------------------------------------------------------------------------------------------------------------------
48
11
SYSTEM MENU: INSTALLATION
-------------------------------------------------------------------
49
11.1
Relay Layout
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------
49
11.2
Analog Sensors Layout
-------------------------------------------------------------------------------------------------------------------------------------------------
50
11.3
Digital Input
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------
50
11.4
Analog Output
-------------------------------------------------------------------------------------------------------------------------------------------------------------------
51
11.5
Variable Speed Fan
-------------------------------------------------------------------------------------------------------------------------------------------------------
51
11.6
Temperature Definition
--------------------------------------------------------------------------------------------------------------------------------------------------
51
11.7
Curtain Setup
----------------------------------------------------------------------------------------------------------------------------------------------------------------------
52
11.8
Fan Air Capacity
--------------------------------------------------------------------------------------------------------------------------------------------------------------
53
11.9
About
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
53
12
FARM MASTER PRO FUNCTIONS
-----------------------------------------------------------------
54
12.1
Cold Start
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------
54
12.2
Set Unit Number
---------------------------------------------------------------------------------------------------------------------------------------------------------------
54
12.3
Main Menu
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------
54
12.4
Calibration
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------
54
12.4.1
Temperature Sensor Calibration
.............................................................................................
54
12.4.2
Calibration Procedure
................................................................................................................
54
12.5
Test
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
55
13
WARRANTY
--------------------------------------------------------------------------------------------
56
© Munters AB, 2015 6
1 Introduction
1.1 Disclaimer
Munters reserves the right to make alterations to specifications, quantities, dimensions etc. for production
or other reasons, subsequent to publication. The information contained herein has been prepared by
qualified experts within Munters. While we believe the information is accurate and complete, we make no
warranty or representation for any particular purposes. The information is offered in good faith and with
the understanding that any use of the units or accessories in breach of the directions and warnings in this
document is at the sole discretion and risk of the user.
1.2 Introduction
Congratulations on your excellent choice of purchasing an Farm Center Pro/Farm Master Pro!
In order to realize the full benefit from this product it is important that it is installed, commissioned and
operated correctly. Before installation or using the fan, this manual should be studied carefully. It is also
recommended that it is kept safely for future reference. The manual is intended as a reference for
installation, commissioning and day-to-day operation of the Munters Controllers.
1.3 Notes
Date of release: July 2010
Munters cannot guarantee to inform users about the changes or to distribute new manuals to them.
NOTE All rights reserved. No part of this manual may be reproduced in any manner whatsoever
without the expressed written permission of Munters. The contents of this manual are subject to
change without notice.
© Munters AB, 2015 7
2 Precautions
•
Grounding
•
Checking the Battery Level
•
Filtering
•
Frequency Inverters
2.1 Grounding
•
Always connect temperature and sensor shields to earth ground.
Avoid mixing high voltage
wiring with sensor and low voltage wiring
.
•
Keep the controller as far as possible from heavy contactor boxes and other sources of
electrical interference
.
•
Do not connect communication wire shields, which go from one house to another at both ends.
Connect them at one end only. Connection at both ends can cause ground loop currents to
flow, which reduce reliability
.
•
The COM connection for communications is not the shield wire. The COM, RX and TX wires
must connect to each other at all controllers
.
2.2 Checking the Battery Level
Check the battery once a year. The output must be 2.7 volts (minimum). Authorized personnel only must
replace the battery if the output is below the minimum required level or every five years.
2.3 Filtering
If this installation includes a power inverter to drive variable speed fans, install an EMI filter in front of the
inverter, according to the specifications provided by the inverter manufacturer. Referto the inverter
documentation.
2.4 Frequency Inverters
Frequency inverters can cause severe electrical and electromagnetic interference. Therefore, when
employing a frequency inverter, it is critical that you carefully follow the manufacturer's installation
instructions.
In particular verify:
•
that the cable shielding between the inverter and any motor meets industry standards
•
proper grounding of the inverter's chassis and motor power cable
•
proper grounding of low voltage cable shield wire
•
that the controller and inverter cables are kept in separate conduits or wire bundles
© Munters AB, 2015 8
3 Before using
The following section provides an introduction to the Farm Center Pro / Farm Master Pro Climate Controller
units.
•
Components
•
General Description
•
Features
•
Network Diagrams
•
Farm Center Pro Keyboard
•
Farm Center Pro Main Screen
•
Main Menu
3.1 Components
•
Farm Center Pro
•
Farm Master Pro
•
Extension Box (optional)
•
Farm Communication 485 Communication / Farm Guard (optional)
3.2 General Description
•
Farm Center Pro
•
Farm Master Pro
3.2.1 F
ARM
C
ENTER
P
RO
Farm Center Pro provides you maximum capability with minimal complexity in programming and
controlling up to 10 Farm Master Pro units.
Farm Center Pro is the ultimate pig house controller. Equipped with an easy programming interface, it
provides programmable outputs for all major features and an advanced graphic user interface that
provides simple, fast navigation, informative main screen, display feedback on the programming and
device status.
The Farm Center Pro communicates with up to ten Farm Master Pro units to access history, collect events
and alarms for each and all relevant data up to 100 days.
3.2.2 F
ARM
M
ASTER
P
RO
Farm Master Pro is Munters’s latest advance in environmental controllers specially designed for the pig
house industry.
The user-friendly has high performance and quick response time. Farm Master Pro features accurate
temperature and humidity sensors, secure transmission of data even in noisy environments and the added
convenience of eight output relays as well as four analog outputs.
© Munters AB, 2015 9
Each Farm Master Pro can operate independently in case of Farm Center Pro malfunction or loss of
power. Using an internal battery when the Farm Master Pro is operating “alone”, there is no history
collection or possibility to change parameters.
There are three Farm Master Pro models:
•
5020
: No variable speed
•
5021
: One channel variable speed
•
5022
: Two channels variable speed
3.3 Features
•
Farm Center Pro
o
Easy programming
o
Graphic user interface screens
o
Positioning scrollbar
o
Swift device and feature selection
o
USB data port
o
Large numeric keypad
o
Communication with up to ten Farm Master Pro units
o
Extensive history of events & alarms
o
Data collection
o
Real time visual outlook
o
Alarm system (for every Farm Master Pro unit)
o
Multi language Support
o
PC communication
•
Farm Master Pro:
o
Easy programming
o
Programmable outputs
o
Alarm system
o
Large display
o
Up to 4 temperature sensors
o
Up to 8 heavy duty relays (1 HP)
o
On/Off/Auto override switches
o
Static pressure control (optional)
o
4 analog outputs (0 - 10 volts)
o
Variable speed fan output with bypass
o
Water, feed, and humidity control
o
Automatic calibration of curtains
© Munters AB, 2015 10
3.4 Network Diagrams
The following diagrams illustrate sample Farm Center Pro – Farm Master Pro networks.
Figure 1: Farm Center Pro – Farm Master Pro – MUX Network
Figure 2: Farm Center Pro – Farm Master Pro – Farm Guard Network
© Munters AB, 2015 11
3.5 Farm Center Pro Keyboard
Table 1: Keyboard Functions
Menu Toggles the menu function
Room The Room key is used to switch between rooms. Press
Room,
press a number to reach the required room then
Enter
.
Arrows Use the arrows to scroll a short press in any direction
moves one notch.
+/- The +/- key is used to scroll between options (Yes/No,
On/Off and '-').
Enter The Enter key is a confirmation key.
© Munters AB, 2015 12
Numeric
Pad
The Number keys are pressed to type a number and
when numbers should be selected.
Delete The 'Delete' key erases typing mistakes.
Help
3.6 Farm Center Pro Main Screen
Room Temperatures
Growth day, Temperature data
© Munters AB, 2015 13
Current temperature sensor readings
Current humidity, static pressure, light status
Ventailation data
Current curtain/dumper openinigs
Connectivy between controllers
CAUTION
In case of an alarm, a blinking message appears on the main screens in addition to the
siren. Pressing "0" on the main screen, when the alarm message is on, directs you to the
room with the alarm. Resetting the alarm is possible, but it only stops the siren and not the
screen message. Only by fixing the problem stops the message.
NOTE Once communication is off there is no history accumulation in the Farm Center Pro.
•
A dotted lined square indicates N/A (not available).
3.7 Main Menu
Table 2and Table 3 detail the complete Farm Center Pro main menu structure. The menu has two levels.
1. Press the left/right arrow keys to scroll between menus.
2. Press Enter to use the each menu's items.
3. To enter the second level, scroll to System Menu and press Enter.
4. Scroll to the required menu item and press Enter.
© Munters AB, 2015 14
Table 2: Menu (Level One)
Control
Management
History
System
1. Temperature
Curve
1. Alarm Reset 1. Temperature 1. Levels of Ventilation
2. Min/Max Levels 2. Animal Inventory 2. Humidity 2. Calibration
3. Humidity 3. Group Setting 3. Water 3. Installation
4. Static Pressure 4. Alarm Setting 4. Feed 4. About
5. Heaters 5. Mortality
6. Cool Pad 6. Heaters
7. Fogger 7. Alarms
8. Light 8. Events
9. Feeder
10. Timers
11. Extra System
Table 3: Menu (Level Two)
System
Calibration
Installation
About
1. Ventilation levels 1. Temperature 1. Relays 1. Help About
2. Var. Speed Fan Levels 2. Humidity 2. Analog Sensors
3. Curtain Levels 3. Static Pressure 3. Digital Sensors
4. Stir Fans 4. Water and Feed 4. Analog Output
5. Variable Fans Setup
6. Temperature
Definition
7. Curtain Setup
8. Fan Air Capacity
© Munters AB, 2015 15
4 Mechanical Installation Guide
CAUTION
These units must be installed by an authorized electrician. Power must be disconnected to
avoid electrical shock and damage.
CAUTION
To avoid exposing the controllers to harmful gases or high humidity, it is recommended to
install it in the service room.
NOTE Installation Category (Over voltage Category) II
•
The power supply to the controller should be protected by 10 amps circuit breaker
•
All electrical connections should comply with National Electrical code (NEC)
1. Screw the metal sheet on the back of the box using the 4 supplied screws. Mount the Farm
Master Pro through the mounting holes (see next page).
2. Open the enclosure lid by unfastening the four screws.
3. Drill holes at bottom of the box and place cable holders.
4. Place the required cables through the cable holders at the bottom of the unit. Connect the wires
according to the wiring diagrams.
5. Make sure that you use wires large enough for the load of the variable speed.
6. To connect temperature and humidity sensors use shielded two or four conductor #18-#24
gauge cables. Connect the shields to the Ground metal strip. Do not connect the shields to more
than one point, or you may induce ground loop currents.
7. Close the Farm Master Pro enclosure lid carefully and tightly. Use RTV silicon or equivalent
sealant to seal the cable holders.
8. After installation is completed, operate the Farm Master Pro for a few hours and re- check for
proper operation.
4.1 Environmental Protection
Recycle raw materials instead of disposing as waste. The controller, accessories and
packaging should be sorted for environmental-friendly recycling. The plastic components
are labeled for categorized recycling.
4.2 Sensors and Shielded Wiring
•
For long shielded wires, connect the shield to ground at
one end
only.
•
From the ground terminal, run a heavy wire directly to the ground rod. It is acceptable, if
necessary, to run the heavy ground wire to the electrical service grounding system rather than
directly to the ground rod.
•
Do not use light wires for these ground connections. They must carry heavy lightning currents,
sometimes exceeding thousands of amperes. Certainly, do not use the shielding of sensor and
low voltage wiring for this purpose.
© Munters AB, 2015 16
•
Ensure that all ground connections go to a single local point. When lightning strikes, grounds a
meter or two apart will be at significantly different voltages. If you have several electronic
boxes with individual grounds, connect all these together to a single point (If Possible),
preferably to the surge protector ground. This should continue to the ground rod or the
electrical service. In particular, avoid grounding any controls remotely through shield wiring.
•
Do not use shields to create a path for lightning. For long shield wires, such as building to
building runs, connect the shield to ground at
one
end
only, to reduce the chance of
conducting lightning from one building to another.
•
When splicing sensors to longer wires, ensure that the splice is
waterproof
. Use adhesive lined
heat shrink (marine grade) to make waterproof connections.
•
Use a good compression connector for splicing. This is better than soldering. Do not simply
twist wires together and then cover with electrical tape.
•
Keep sensor wiring separate from other power distribution and high voltage wiring. Ensure that
lightning on other wiring will not transfer to the sensors.
•
Install outside temperature sensors so that the sun will not cause false readings, and so that
exhaust air from the building will not affect the sensor.
4.3 Installation and Electrical Connections
•
Install computerized electronic controls at least one meter (three feet) away from interference
sources such as high voltage wiring to motors, variable speed, light dimmers, relays.
•
Install electronic controls in a separate ventilated control room that is protected from extreme
temperatures and dirty environments. Place the controls so that the operators can conveniently
use the control and read indicators and displays.
•
Give your installation a professional appearance, with all wiring in conduit or neatly installed.
Keep low voltage wires separate from high voltage wires.
•
Use shielded wiring for low level signals. For buried wiring (building to building runs) use high
grade jell filled cables that are impervious to moisture.
•
Seal cable entry points and control boxes to prevent contamination and corrosion. If you use
silicon sealant with acetic acid cure, keep the control open and ventilated until cured.
Otherwise, the acetic acid will attack the metal parts, including circuitry.
•
Drill cable entry holes on the bottom of the box only.
4.4 Farm Center Pro/Farm Master Pro Wiring Diagrams
•
Figure 3: Communication Wiring Diagram (Farm Communication Box)
•
Figure 4: Communication Wiring Diagram (Farm Guard)
•
Figure 5: Communication Wiring Diagram (Farm Master Pro)
•
Figure 6: Farm Master Pro Wiring Diagram (Analog Output Devices, Digital Sensors)
•
Figure 7: Farm Master Pro Wiring Diagram (Variable Speed Fans, Grounding)
•
Figure 8: Wiring Diagram of Main Voltage Section Showing Filtering
•
Figure 9: Farm Master Pro Wiring Diagram (Relays, RTS-2)
•
Figure 10: Farm Master Pro's CPU
© Munters AB, 2015 17
Figure 3: Communication Wiring Diagram (Farm Communication Box)
Figure 3 key
1 Modem 4 Farm Center Pro Board
2 Farm Communication Box PCB 5 Farm Center Pro Board Communication Card
3 PC
Figure 4: Communication Wiring Diagram (Farm Guard)
Figure 4 key
1 Farm Guard unit 4 Farm Center Pro Board
2 Farm Guard external box 5 Farm Center Pro Board Communication Card
3 External box communication ports 6 Shield is connected on one side only
© Munters AB, 2015 18
Figure 5: Communication Wiring Diagram (Farm Master Pro)
Figure 5 key
1 Farm Center Pro unit 5 Wiring connections:
•
A to A
•
B to B
•
Shield to ground on one end only!
2 Farm Center Pro Board 6 Farm Master Pro ground strip
3 Farm Center Pro Board Communication Card 7 Farm Master Pro Board
4 Farm Master Pro communication ports 8 Farm Master Pro unit
9 Continue wiring to other units
© Munters AB, 2015 19
Figure 6: Farm Master Pro Wiring Diagram (Analog Output Devices, Digital Sensors)
Figure 6 key
1 Digital inputs 6 Inlets
2 COM port 7 Ground strip
3 RHS Plus SE 8 RHS white wire
4 Variable fan 9 RHS red wire
5 Variable heater 10 RHS black wire
The following table details the inputs.
© Munters AB, 2015 20
Table 4: Wiring Diagram Inputs
Digital Input
Number Wire
25 COM
26 Dig 1
27 Dig 3
28 Dig 2
Humidity
12 White
14 Red
16 Black
Analog Output
2
3 COM
5 +
1
4 COM
6 +
4
7 COM
9 +
3
8 COM
10 +
Figure 7 key
1 Variable
fans
Figure 7: Farm Master Pro Wiring Diagram (Variable Speed Fans, Grounding)
CAUTION
To ensure compliance with EMC 61000-6-3, install an appropriate filter; for example a
Munters' filter (P/N: P-EMI), TDK-RSHN-2016 L or similar devices.
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Munters Farm Center Pro V2.0 R1.2 110504 Owner's manual

Munters
Brand
Munters
Model
Farm Center Pro V2.0 R1.2 110504
Type
Owner's manual
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