Sunex Tools SX1819T User manual

Brand: Sunex Tools

Model: SX1819T

Type: User manual

This manual is also suitable for

SNAPP SX1819T

SX1819T: Parts Breakdown & Operating Manual 04/19/10

Operating Instructions • Warning Information • Parts Break down

Rivet Capacity ..............................1/4"

Traction Power................ 3,960 ft. lbs.

Air Pressure ....................... 70-100 psi

Stroke Length ...............................3/4"

SX1819T

1/4" HEAVY

DUTY RIVET

GUN

Height .................................... 12-9/16"

Weight ...................................... 5.5 lbs

Minimum Hose Size ..............3/8" I.D.

Air Inlet ................................. 1/4" NPT

SPECIFICATIONS

  •Alwaysreadinstructionmanualcarefully

   beforeuse.

  •Alwayswearsafetygoggles

   (Userandbystanders).

  •Alwayswearhearingprotection

   (Userandbystanders).

  •Avoidprolongedexposuretovibration.

•Alwaysdisconnectairsupplybeforeproceeding

 withanyassemblyordisassemblyprocedures.

•Donotexceed100psimax.airpressure.

•Inspecthydraulicsectionpriortouse.

 Donotuseifcracked.

•Alwaysfollowpropermaintenanceprocedures.

•Keepexhaustportpointedawayfromface.

Somedustcreatedbypowersanding,sawing,grinding,

drilling,andotherconstructionactivitiescontainschemicals

knowntocausecancer,birthdefectsorotherreproductive

harm.Someexamplesofthesechemicalsare:

• leadfromlead-basedpaints,

• crystallinesilicafrombricksandcement

 andothermasonryproducts,and

• arsenicandchromiumfrom

 chemically-treatedlumber.

Yourriskfromtheseexposuresvaries,dependingonhow

oftenyoudothistypeofwork.Toreduceyourexposureto

thesechemicals:workinawellventilatedarea,andworkwith

approvedsafetyequipment,suchasthosedustmasksthatare

speciallydesignedtofilteroutmicroscopicparticles.

WARNING

SX1819T: Parts Breakdown & Operating Manual 2 04/19/10

WARNING!

FAILURE TO OBSERVE THESE WARNINGS

COULD RESULT IN INJURY.

This Instruction Manual Contains

Important Safety Information.

READ THIS INSTRUCTION MANUAL

CAREFULLY AND UNDERSTAND ALL

INFORMATION BEFORE OPERATING

THIS TOOL.

 • Always operate, inspect and maintain this

  toolin accordancewithAmericanNational

  StandardsInstituteSafetyCodeofPortable

  Air Tools (ANSI B186.1) and any other

  applicablesafetycodesandregulations.

 • For safety, top performance and maximum

  durability of parts, operate this tool at 90

  psi/6.2 bar max air pressure with 3/8"

  diameterairsupplyhose.

 • Alwayswearimpact-resistanteyeandface

  protection when operating or performing

  maintenance on this tool. Always wear

  hearingprotectionwhenusingthistool.

 • High sound levels can cause permanent

  hearing loss. Use hearing protection as

  recommended by your employer or OSHA

  regulation.

 • Keep the tool in efficient operating

  condition.

 • Operators and maintenance personnel

  mustbephysicallyabletohandlethebulk,

  weightandpowerofthistool.

 • Airunderpressurecancausesevereinjury.

  Never direct air at yourself or others.

  Always turn off the air supply, drain hose

  of air pressure and detach tool from air

  supply before installing, removing or

  adjusting any accessory on this tool, or

  beforeperforminganymaintenanceonthis

  tool.Failuretodosocouldresultininjury.

  Whip hoses can cause serious injury.

  Alwayscheckfordamaged,frayedorloose

  hosesandfittings,andreplaceimmediately.

  Donotusequickdetachcouplingsattool.

  Seeinstructionsforcorrectset-up.

 • Air powered tools can vibrate in use.

  Vibration, repetitive motions or

  uncomfortable positions over extended

  periods of time may be harmful to your

  handsandarms.Discontinueuseoftoolif

  discomfort,tinglingfeelingorpain occurs.

  Seekmedicaladvicebeforeresuminguse.

 • Place the toolonthe workbeforestarting

  the tool. Do not point or indulge in any

  horseplaywiththistool.

 • Slipping, tripping and/or falling while

  operating air tools can be a major cause

  of serious injury or death. Be aware of

  excess hose left on the walking or

  worksurface.

 • Keep body working stance balanced and

  firm. Do not overreach when operating

  thetool.

 • Anticipateandbealertforsuddenchanges

  inmotionduring startupand operationof

  anypowertool.

 • Donot carry tool by the hose.Protectthe

  hosefromsharpobjectsandheat.

 • Tool shaft may continue to rotate briefly

  after throttle is released. Avoid direct

  contact with accessories during and after

  use. Gloves will reduce the risk of cuts

  orburns.

 • Keep away from rotating end of tool.

  Do not wear jewelry or loose

  clothing. Secure long hair. Scalping can

  occur  if hair is not kept away from tool

  and accessories. Choking can occur if

  neckwear is not kept away from tool

  andaccessories.

 • Donotexceed100psimaxairpressure.

 • Always disconnect air supply before

  proceeding with any assembly or

  disassemblyprocedures.

• Keepexhaustportpointedawayfromface.

   • Inspect the hydraulic section prior to use.

    Donotuseifcracked.Contactthedistributor

    forrepairorreplacement.

   • Donotpoundonthenosepieceortheendof

    theheadorforcetherivetintotheholeofthe

    nosepieceasthiswilldamagethetool.

   • Makesureallpartsarecorrectlyandsecurely

    fastened.

   • Always follow proper maintenance

    procedures.

   • Do not lubricate tools with flammable or

    volatile liquids such as kerosene, diesel

    orjetfuel.

 • Donotforcetoolbeyonditsratedcapacity.

 • Do not remove any labels. Replace any

  damagedlabels.

 • Use accessories recommended by

  SunexTools®.

WARNING

SX1819T: Parts Breakdown & Operating Manual 3 04/19/10

SX1819T

1/4" HEAVY DUTY RIVET GUN

DESCRIPTION

PART

NO.

PART

NO.

PART

NO.

REF.

NO.

REF.

NO.

REF.

NO.

QTY.

 1 RS819101 HydraulicSection 1

 1A RS819108 PlungerRodGuide 1

 1D RSOR1823 O-Ring 1

 1E RSOR2227 O-Ring1

 2 RSBR1217 Back-upRing 4

 3 RSOR1217 O-Ring 4

 4 RS721301 HydraulicPlunger 1

 5 RSBR2431 Back-upRing 1

 6 RSOR2431 O-Ring 2

 7 RS721309 ReturnSpring 1

 8 RS721112 RearGland1

 8A RS214103 GuideTube 1

 9 RSOR3034 O-Ring 1

 10 RS214306 Nut 1

10A RSWW1317 WaveWasher 1

 11 RS214308 Spring 1

 12 RS214302 JawPusher 1

 13 RS819303 Jaw"L" 2

 14 RS819304 JawHousing 1

14A RS721305 JawHousingCoupler 1

 15 RS819105 Head 1

15A RS819106 LockNut 1

 16 RS721401 AirCylinderBody 1

 17 RS918109 LockNut 1

17A RSOR2832 O-Ring 1

 18 RS721502 PackingRing 1

18A RS721503 FrontHeadDisc 1

18B RS721504 RearHeadDisc 1

18C RSOR0509 O-Ring 1

18D RS918504 RearDisc 1

 19 RS819501 PlungerRod 1

 20 RSPW0512 Washer 1

 21 RS508020 LockScrew 1

 22 RS612505 BumperRing 1

22A RS819500 PistonAssy(incl.#18-#22) 1

 23 RS721402 AirCylinderCap 1

23A RSOR8591 O-Ring 1

23B RSCH8084 RetainingRing 1

 24 RS918207 ThrottleValve 1

 25 RS656204 ThrottleValveSpring 1

 26 RSOR1417 O-Ring 2

 27 RS612206 ValvePlug 1

 28 RS918200 ValveTubeAssy 1

28A RS918204 ValveTubeSpring 1

28B RS618605 BrassCollar 1

28C RSOR0914 O-Ring 1

28D RSOR0812 O-Ring 1

 29 RS612611 Trigger 1

29A RS918602 Linkage 1

29B RS721603 RockerArm 1

29C RSSP3006 RollPin 2

29P RSSP3018 RollPin 2

 30 RS612706 NosePiece3/16"(4.8mm) 1

  RS612708 NosePiece1/4"(6.4mm) 1

 31 RS922100 SwivelJointAssy

   (incl.#31A-#31D) 1

31A RS92201S MaleInletBody 1

31B RS922A01 FemaleInletBody 1

31C RSCS1316 SnapRing 1

31D RSOR1015 O-Ring 2

 32 RS612901 Deflector 1

 33 RS612904 Multi-Wrench(A) 1

 34 RS918905 Multi-Wrench(B) 1

 35 RS721403 RubberBoot 1

28D

28B

28C

29C

29P

29B

31B

31C

31D

31A

28A

29C

29A

29P

14A

10A

23A

23B

18C

17A

18A

18B

18D

15A

SX1819T: Parts Breakdown & Operating Manual 4 04/19/10

3. Jaw Opening Adjustment:

Toobtainthemaximumstrokeofthetool,properdistancesettingbetween

thejaw housingandtheheadisveryimportant.Firstloosen thelocknut.

A rivet is then inserted into the nosepiece which should be selected to

matchthe rivetsize to beset.While screwingor unscrewing thehead to

achievetheminimum opening ofthejaws,checkif the rivetmandrelcan

beremovedandinsertedfreely.Fastenthelocknutaftertheadjustment.

Maintenance...

1. Checkthetightnessoftheconnectionsbetweenthejawhousingcoupler,

 nut,jawhousing,andthehydraulicplunger,thenosepiece,theheadand

 thelocknut.

2. If the jaws show excessive wear and/or are dirty, follow the steps

 providedintheservicingproceduressection.

Troubleshooting...

1. Rivet mandrel is gripped by the jaws but the rivet can not be set

and mandrel can not be bro ken:

CAUSE:Lowairpressureorlossofhydraulicfluid.

REMEDY:Increaseairpressureto7bar(100psi)maximumattool.Make

sureallfittingsincludingrearglandandheadaretight.Ifmalfunction

persists,callauthorizedSunexTools

warrantycenter.

2. Mandrel does not fit completely into nosepiece or fails to eject:

CAUSE:JawHousingdistanceincorrect.

REMEDY:Loosentheheadandchecktheratedstrokelength.

Ifshorter,searchforwornordamagedO-ringsandreplaceit.

CAUSE:Jawsaredirtyordamaged.

REMEDY:Cleanorreplacethejaws.

CAUSE:Fatiguedjawpusherspring.

REMEDY:Replacethejawpusherspring.

CAUSE:FatiguedReturnSpring.

REMEDY:Replacethereturnspring.

CAUSE:Airleakageinvacuumsystem.

REMEDY:Searchforwornordamagedsealsinthevacuumsystemand

replaceit.

3. Tool takes more than two strokes under ideal con di tions to set rivet

and break mandrel:

CAUSE:Lowairpressure.

REMEDY: IncreaseairpressurebutdoNOTexceed7bar(100psi)

attool.

CAUSE:LooseNosepieceorimpropersizeofnosepiece.

REMEDY: Tightennosepieceoruserightsize.

CAUSE:Rivetbodytoolongforthethicknessofthejoint.

REMEDY:Therivetbodyshouldbe3-6mmlongerthanthethicknessof

jointonly.

Ifmalfunctionpersists,callanauthorizedSunexTools

warrantycenter.

Air Supply...

Toolsofthisclassoperateonawiderangeofairpressures.Itisrecommended

thatairpressureofthesetoolsmeasures90psiatthetoolwhilerunningfree.

Higher pressure (over 90 psi;6.2 bar)raisesperformance beyondthe rated

capacity ofthe tool whichwill shorten toollife because of faster wear and

couldcauseinjury.

Alwaysuse clean,dryair.Dust,corrosivefumesand/or waterinthe air line

willcausedamagetothetool.Draintheairtankdaily.Cleantheairinletfilter

screenonatleastaweeklyschedule.Therecommendedhookupprocedurecan

beviewedinabovefigure.

The air inlet used for connecting air supply has standard 1/4" NPT. Line

pressureshouldbeincreasedtocompensateforunusuallylongairhoses(over

25feet).Minimumhosediametershouldbe3/8"I.D.andfittingsshouldhave

thesameinsidedimensionsandbetightlysecured.

Lubrication...

Lubricatetheairtoolwithqualityairtooloil.Ifnoairlineoilerisused,run1/2

ounceofairtooloilthroughthetoolbysquirtingoilintothetool'sairinletor

intothenearestconnectiontotheairinlet,reconnectingairsupply,andthen

runningtool.Donotusemorethan1/2ounceofoil,asoverfillingwillreduce

theperformanceofthetool.

Operation...

When the Lever/Trigger is depressed, the throttle valve is moved down off

its seat bythe valve tube. Air enters the bottom ofthe air cylinder, forcing

thepistonassemblyup.Asthepistonassemblyrises,theplungerrodforces

hydraulic fluid in to the upper part of the hydraulic section, retracting the

hydraulicplunger. Meanwhile, thejawsgripthemandreloftherivet, pulling

untiltherivetissetandbreakingthemandrelintheprocess.

Whentheleverisreleased,thethrottlevalveresetsandshutsofftheairsupply.

Thevalvetubespringthenliftsthevalvetubeandexhauststheairthroughout

thehollowofthevalvetube.Thereturnspringreturnsthehydraulicplungerto

itsoriginalposition.Thisopensthejaws,releasesthemandrel,andretractsthe

pistonassemblybacktoitsoriginalstaticsite.

Servicing Procedures...

1. Changing Nosepieces:

Hookupthetooltotheairlineanddepressthelever.Whilecontinuingtohold

theleverdown,usethemaintenancetooltoremovetheunwantednosepiece

andtightenthenewnosepieceinplaceagain.Whentheleverisreleasedand

thetoolisatrest,acircularopeningshouldbevisiblewhenlookingthrough

thehydraulicsectionfromtherearglandtothenosepiece.

2. Cleaning and Changing of the Jaws:

Disconnect the tool from the air line and then remove the head with the

maintenancetool. Hold thejawhousingcouplerfirmlyandremovethe jaw

housing. Clean the jaws with either a steel brush or solvent. If excessive

wearisapparent,replacethemwithnewjaws.Beforereassembling,applya

thincoatofoiltotheslidingsurfaceofthejaws.Reassemblethetoolinthe

reverseorderwhilemakingsurethatthechamferedendofthejawpusheris

incontactwiththejawsproperly.

Operating Instructions • Warning Information • Parts Break down

SX1819T: Parts Breakdown & Operating Manual 5 04/19/10

Limited Warranty...

SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS

BRANDED

PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.

Sunex International, Inc. will repair or replace its Sunex Tools

 branded products which fail to give satisfactory service due to defective workmanship

or materials, based upon the terms and conditions of the following described warranty plans attributed to that specific product. This product carries a

ONE-YEARwarranty.Duringthiswarrantyperiod,SunexTools

willrepairorreplaceatouroptionanypartorunitwhichprovestobedefectiveinmaterialor

workmanship.

Other important warranty information...

Thiswarrantydoesnotcoverdamagetoequipmentortoolsarisingfromalteration,abuse,misuse,damageanddoesnotcoveranyrepairsorreplacementmade

byanyoneotherthanSunexTools

oritsauthorizedwarrantyservicecenters.TheforegoingobligationisSunexTools

soleliabilityunderthisoranyimplied

warrantyandundernocircumstancesshallwebeliableforanyincidentalorconsequentialdamages.

Note: Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamages,sotheabovelimitationorexclusionmaynotapplytoyou.

ReturnequipmentorpartstoSunexTools