ESAB m2™ Plasma Smart Plasmarc™ 200 Cutting System User manual

󲤥󰌿

0558012540 02/2015

Smart Plasmarc

TM

󱨬󱰐

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Smart Plasmarc 200

TM

4

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Smart Plasmarc 200

TM

7

Smart Plasmarc 200

TM

8

󰑝󳖦󰾪󱊊󱎮

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

Note: Arc Starter is mounted

to rear of Plasma Console

on all standard packages.

(Brackets supplied with

Plasma Console)

m2 Smart Plasmarc

TM

200 System

Interconnect Diagram

POWER

DATA

LIQUID

Optional

GAS

Customer Supplied

IC - Interface Control

RAS - Remote Arc Starter-2

CGC-2 - Combined Gas Control

PS Enable

Pilot Arc

PS Control

RAS Control Cable

Power Cable

Pilot Arc Cable

J1 (RAS)

Electrode

Pilot Arc

Coolant Supply Hose

Coolant Return Hose

{

THREE

PHASE

INPUT

POWER

Work

To

CNC /

External

Control

To

Work

Table

Power/Coolant , Pilot Arc (Nozzle) , Ground

PT-36 Torch

CAN

Remote

Arc Starter-2

RAS

Combined

Gas Control

CGC-2

Shield Gas

Plasma Gas

Voltage Divider Cable

Analog

Interface

CAN 1

To

Auto

Height

Control

(If Equipped)

Shield Gas

Plasma Gas

Plasma Console w/

IC Interface Control

Place Ferrite Core (supplied w/ Plasma Console)

on CAN cable at Plasma Console end

󱨬󱰐󲴏󰃖





󱡺󱛬󰥅

󰥅

   

󱉦󰒲

󱉦

󰃘󱯰󱰷

󱉦󰯁󱯰󱰷

󱉦󱯰󱰷

󰫣󰫣󲲠󱣒

󰫣󰩲󲲠󱣒

󰃘

󱉙

󱉦

󱡺󱛬󰥅

󰥅

󱶅

󰥅󰃘



󲴍󱜼

󲪨



󰃘

󰐺󰃖󰃘

󰷝

󱼤



󲸙

󰃘

󱼤



󱯰󱰷

󱼤

󱼛

󳠉

󰃘

󰐺󲹾 



󱐩

󲳄

󱉦󰯁



󰝒󰀐

󰃖

󰨙

󰐺󰔸󲹾󱲟󱎵󱨬󱰐󲪨󲗶󱛬

󰃘󱠠

󱯰󱰷

󱉦 󰯁    󰫣   󱉦    󰃖 

󱉦󰯁

󰊡󰂟

󰫣

󰥅

󲴺󲗶

󰄁

󰃖󰃘

󲴍󱜼󲪨

󱶅󰥅󰃘

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Mainte nance/troubleshooting





Mainte nance/troubleshooting

137











 



 

        













































Mainte nance/troubleshooting

138



200/230/380/











1 ~ T2











Start









300 Watt



3 ~





450V









    































  

      







Mainte nance/troubleshooting

















FLOW SENSOR (FS1)

IGBT COLD PLATE

LEVEL SENSOR

(LS1)

GAUGE

Mainte nance/troubleshooting

140





























































Mainte nance/troubleshooting

141











MADISON COMPANY

M8790

REVISIONS

ZONE

REV.

DESCRIPTION DATE APPROVED

PLASTIC SIDE-MOUNTED SWITCH

STEM: POLYPROPYLENE

FLOAT: POLYPROPYLENE

MAX TEMP: 105C

NOM CURRENT: 30VA SPST SWITCH

FLOAT SG: 0.60

MAX PRESSURE: 100PSIG

LEADS: 22GA, 24INCHES

VENDOR P/N:

DESCRIPTION:

DWG. NO.

WEIGHT:

-+

(8)0558011991

MEA

11/14/12

11/15/12

411 S. Ebenezer Rd

Florence, SC 29501

(8)0558011991

PA6900-11-16

SCALE:1:5

SIZE

SWITCH LEVEL

OF ESAB WELDING & CUTTING. ANY REPRODUCTION IN PART OR AS A

MEA

COMMENTS:

SHEET 1 OF 1

ENG APPR.

CHECKED

DRAWN

PROPRIETARY AND CONFIDENTIAL

PMD

FINISH

BULKHEAD

DO NOT SCALE DRAWING

NAME

.005

DATE

IS PROHIBITED.

WHOLE WITHOUT THE WRITTEN PERMISSION OF ESAB WELDING & CUTTING

A

REV.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY

MATERIAL

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL .03

ANGULAR: MACH .1 BEND .5

TWO PLACE DECIMAL .015

THREE PLACE DECIMAL

VENDOR:

10/20/11

MADISON COMPANY

M8790

REVISIONS

ZONE

REV.

DESCRIPTION DATE APPROVED

PLASTIC SIDE-MOUNTED SWITCH

STEM: POLYPROPYLENE

FLOAT: POLYPROPYLENE

MAX TEMP: 105C

NOM CURRENT: 30VA SPST SWITCH

FLOAT SG: 0.60

MAX PRESSURE: 100PSIG

LEADS: 22GA, 24INCHES

VENDOR P/N:

DESCRIPTION:

DWG. NO.

WEIGHT:

-+

(8)0558011991

MEA

11/14/12

11/15/12

411 S. Ebenezer Rd

Florence, SC 29501

(8)0558011991

PA6900-11-16

SCALE:1:5

SIZE

SWITCH LEVEL

OF ESAB WELDING & CUTTING. ANY REPRODUCTION IN PART OR AS A

MEA

COMMENTS:

SHEET 1 OF 1

ENG APPR.

CHECKED

DRAWN

PROPRIETARY AND CONFIDENTIAL

PMD

FINISH

BULKHEAD

DO NOT SCALE DRAWING

NAME

.005

DATE

IS PROHIBITED.

WHOLE WITHOUT THE WRITTEN PERMISSION OF ESAB WELDING & CUTTING

A

REV.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY

MATERIAL

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL .03

ANGULAR: MACH .1 BEND .5

TWO PLACE DECIMAL .015

THREE PLACE DECIMAL

VENDOR:

10/20/11













  



 











































































 

  

 













  



 











































































 

  

 







Mainte nance/troubleshooting

142





         





















        













1. 



2. 



3. 







   

   

  





  













Mainte nance/troubleshooting

143





  

















 









  





































 

































 

 

Mainte nance/troubleshooting

144



 

























 













 













Mainte nance/troubleshooting

145























Mainte nance/troubleshooting















  







  

Mainte nance/troubleshooting

147



  

 







 

400 ms.













1E 

 

23  

53 





 







 







 







 







 















 

Mainte nance/troubleshooting

148



  

1 



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





2 

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







3 

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







4 

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







5 

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







 

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7 



8 

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





  









  

 

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







  





 







E  











 









10 









Mainte nance/troubleshooting









 

01    



    















02 



















03 















04 

























05 













 

















08 















 











11 









    







12 









13 



msec.











14 











15 



















Mainte nance/troubleshooting

150

18 















20 







   











21 













22 













23 













24 













25 









27 









28 









30 













31 

      

















   





32  

 





33 













34 



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





35 









 







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