2. ESAB
  3. m2™ Plasma Smart Plasmarc™ 200 Cutting System

ESAB m2™ Plasma Smart Plasmarc™ 200 Cutting System User manual

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󲤥󰌿
0558012540 02/2015
Smart Plasmarc
TM
󱨬󱰐
Smart Plasmarc 200
TM
4
Smart Plasmarc 200
TM
7
Smart Plasmarc 200
TM
8
󰑝󳖦󰾪󱊊󱎮

Note: Arc Starter is mounted
to rear of Plasma Console
on all standard packages.
(Brackets supplied with
Plasma Console)
m2 Smart Plasmarc
TM
200 System
Interconnect Diagram
POWER
DATA
LIQUID
Optional
GAS
Customer Supplied
IC - Interface Control
RAS - Remote Arc Starter-2
CGC-2 - Combined Gas Control
PS Enable
Pilot Arc
PS Control
RAS Control Cable
Power Cable
Pilot Arc Cable
J1 (RAS)
Electrode
Pilot Arc
Coolant Supply Hose
Coolant Return Hose
{
THREE
PHASE
INPUT
POWER
Work
To
CNC /
External
Control
To
Work
Table
Power/Coolant , Pilot Arc (Nozzle) , Ground
PT-36 Torch
CAN
Remote
Arc Starter-2
RAS
Combined
Gas Control
CGC-2
Shield Gas
Plasma Gas
Voltage Divider Cable
Analog
Interface
CAN 1
To
Auto
Height
Control
(If Equipped)
Shield Gas
Plasma Gas
Plasma Console w/
IC Interface Control
Place Ferrite Core (supplied w/ Plasma Console)
on CAN cable at Plasma Console end
󱨬󱰐󲴏󰃖


󱡺󱛬󰥅
󰥅

󱉦󰒲
󱉦
󰃘󱯰󱰷
󱉦󰯁󱯰󱰷
󱉦󱯰󱰷
󰫣󰫣󲲠󱣒
󰫣󰩲󲲠󱣒
󰃘
󱉙
󱉦
󱡺󱛬󰥅
󰥅
󱶅
󰥅󰃘

󲴍󱜼
󲪨

󰃘
󰐺󰃖󰃘
󰷝
󱼤

󲸙
󰃘
󱼤

󱯰󱰷
󱼤
󱼛
󳠉
󰃘
󰐺󲹾 
󱐩
󲳄
󱉦󰯁

󰝒󰀐
󰃖
󰨙
󰐺󰔸󲹾󱲟󱎵󱨬󱰐󲪨󲗶󱛬
󰃘󱠠
󱯰󱰷
󱉦 󰯁 󰫣  󱉦 󰃖
󱉦󰯁
󰊡󰂟
󰫣
󰥅
󲴺󲗶
󰄁
󰃖󰃘
󲴍󱜼󲪨
󱶅󰥅󰃘
Mainte nance/troubleshooting


Mainte nance/troubleshooting
137





 

 
        






















Mainte nance/troubleshooting
138

200/230/380/





1 ~ T2





Start




300 Watt

3 ~


450V




















  
      



Mainte nance/troubleshooting








FLOW SENSOR (FS1)
IGBT COLD PLATE
LEVEL SENSOR
(LS1)
GAUGE
Mainte nance/troubleshooting
140




























Mainte nance/troubleshooting
141





MADISON COMPANY
M8790
REVISIONS
ZONE
REV.
DESCRIPTION DATE APPROVED
PLASTIC SIDE-MOUNTED SWITCH
STEM: POLYPROPYLENE
FLOAT: POLYPROPYLENE
MAX TEMP: 105C
NOM CURRENT: 30VA SPST SWITCH
FLOAT SG: 0.60
MAX PRESSURE: 100PSIG
LEADS: 22GA, 24INCHES
VENDOR P/N:
DESCRIPTION:
DWG. NO.
WEIGHT:
-+
(8)0558011991
MEA
11/14/12
11/14/12
11/15/12
411 S. Ebenezer Rd
Florence, SC 29501
(8)0558011991
PA6900-11-16
SCALE:1:5
SIZE
SWITCH LEVEL
OF ESAB WELDING & CUTTING. ANY REPRODUCTION IN PART OR AS A
MEA
COMMENTS:
SHEET 1 OF 1
ENG APPR.
CHECKED
DRAWN
PROPRIETARY AND CONFIDENTIAL
PMD
FINISH
BULKHEAD
DO NOT SCALE DRAWING
NAME
.005
DATE
IS PROHIBITED.
WHOLE WITHOUT THE WRITTEN PERMISSION OF ESAB WELDING & CUTTING
A
REV.
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY
MATERIAL
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL .03
ANGULAR: MACH .1 BEND .5
TWO PLACE DECIMAL .015
THREE PLACE DECIMAL
VENDOR:
10/20/11
MADISON COMPANY
M8790
REVISIONS
ZONE
REV.
DESCRIPTION DATE APPROVED
PLASTIC SIDE-MOUNTED SWITCH
STEM: POLYPROPYLENE
FLOAT: POLYPROPYLENE
MAX TEMP: 105C
NOM CURRENT: 30VA SPST SWITCH
FLOAT SG: 0.60
MAX PRESSURE: 100PSIG
LEADS: 22GA, 24INCHES
VENDOR P/N:
DESCRIPTION:
DWG. NO.
WEIGHT:
-+
(8)0558011991
MEA
11/14/12
11/14/12
11/15/12
411 S. Ebenezer Rd
Florence, SC 29501
(8)0558011991
PA6900-11-16
SCALE:1:5
SIZE
SWITCH LEVEL
OF ESAB WELDING & CUTTING. ANY REPRODUCTION IN PART OR AS A
MEA
COMMENTS:
SHEET 1 OF 1
ENG APPR.
CHECKED
DRAWN
PROPRIETARY AND CONFIDENTIAL
PMD
FINISH
BULKHEAD
DO NOT SCALE DRAWING
NAME
.005
DATE
IS PROHIBITED.
WHOLE WITHOUT THE WRITTEN PERMISSION OF ESAB WELDING & CUTTING
A
REV.
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY
MATERIAL
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL .03
ANGULAR: MACH .1 BEND .5
TWO PLACE DECIMAL .015
THREE PLACE DECIMAL
VENDOR:
10/20/11






  

 





































 
  
 





Mainte nance/troubleshooting
142


         










        






1. 

2. 

3. 



   
   
  


  






Mainte nance/troubleshooting
143


  








 




  


















 
















 
 
Mainte nance/troubleshooting
144

 












 






 






Mainte nance/troubleshooting
145











Mainte nance/troubleshooting








 



 
Mainte nance/troubleshooting
147

  





400 ms.






1E 
 
23  
53 


 



 



 



 



 







 
Mainte nance/troubleshooting
148

  
1 





2 





3 





4 





5 







7 

8 




 




 






 






E  










10 




Mainte nance/troubleshooting




 
01    

    







02 









03 







04 












05 






 




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

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08 
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





 

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


11 




    



12 




13 

msec.





14 





15 









Mainte nance/troubleshooting
150
18 







20 



   





21 




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22 
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23 
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24 
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25 

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27 
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28 
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30 
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31 
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   
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32  
 
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33 
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
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34 
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35 
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 
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