Dynojet PC6-20034 Installation guide

Type
Installation guide

Dynojet PC6-20034 is an advanced motorcycle performance module that allows precise fuel injection and ignition timing adjustments, enhancing power and rideability. It features two switchable maps for on-the-fly tuning, quick-shifter support, and optional inputs for analog sensors, speed sensing, and launch control. With the PC6-20034, riders can optimize their motorcycle's performance for various conditions, improve throttle response, and eliminate hesitation or surging issues. Installation requires some technical expertise and modification of the bike's wiring.

Dynojet PC6-20034 is an advanced motorcycle performance module that allows precise fuel injection and ignition timing adjustments, enhancing power and rideability. It features two switchable maps for on-the-fly tuning, quick-shifter support, and optional inputs for analog sensors, speed sensing, and launch control. With the PC6-20034, riders can optimize their motorcycle's performance for various conditions, improve throttle response, and eliminate hesitation or surging issues. Installation requires some technical expertise and modification of the bike's wiring.

POWER COMMANDER 6
1 POWER COMMANDER 6
1 INSTALLATION GUIDE
1 USB CABLE
2 DYNOJET DECALS
2 POWER COMMANDER DECALS
2 VELCRO STRIPS
1 ALCOHOL SWAB
PARTS LIST
IPC6-20034.01
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION.
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION.
Install guide for: PC6-20034
Model coverage: 2013-2017 Suzuki GW250
2 2013-2017 SUZUKI GW250 INSTALLATION GUIDE
Map (Input 1 or 2) The PC6 has the ability to hold 2 different base maps. You can switch on the y between these two
base maps when you hook up a switch to the MAP inputs. You can use any open/close type switch. The polarity of
the wires is not important.
Shifter (Input 1 or 2) Used for clutch-less full throttle upshifts. Insert the wires from the Dynojet quick shifter into either
Input 1 or Input 2. The polarity of the wires is not important. Set to Input 2 by default.
Speed If your application has a speed sensor then you can tap into the signal side of the sensor and run a wire into this
input. This will allow you to calculate gear position in the Control Center Software. Once gear position is setup
you can alter your map based on gear position and setup gear dependent kill times when using a quickshifter.
Analog This input is for a 0-5v signal such as engine temp, boost, etc. Once this input is established you can alter your
fuel curve based on this input in the Power Core software.
Launch You can connect a wire to either Input 1 or Input 2 and then the other end to a switch. This switch when engaged
(continuity) will only allow the RPM to be raised to a certain limit (set in the software). When released, you will
have full RPM.
OPTIONAL ACCESSORY INPUTS
WIRE CONNECTIONS
To input wires into the PC6 fi rst remove the rubber plug on the backside of
the unit and loosen the screw for the corresponding input. Using a 22-24
gauge wire, strip about 10mm from its end. Push the wire into the hole of
the PC6 until it stops and then tighten the screw. Make sure to reinstall
the rubber plug.
NOTE: If you tin the wires with solder it will make inserting them easier.
INPUT ACCESSORY GUIDE
SPEED
INPUT 2
INPUT 1
EXPANSION
PORTS 1 & 2
USB
CONNECTION
CRANK
ANALOG
INPUT 2
INPUT 1
PC6-20034
INSTALLING THE POWER COMMANDER 6
1 Remove the seat.
2 Remove the 4 side covers below the seat on both
sides of the bike.
3 Remove the body work which holds the front blinkers
on both sides of the radiator.
4 Remove the small cover at the front of the fuel tank.
5 Remove the fuel tank.
6 Remove the heat shield below the fuel tank.
7 Remove PAIR valve and its bracket.
Loosen the bolt. Slide the stock MAP sensors off
of both sides of the bracket. Unplug the electrical
connector from the front of the PAIR valve. Loosen
the hoses from both sides of the PAIR valve. This will
allow access to the bike’s Ignition Coils.
8 Using the supplied Velcro, secure the PC6 module to
the top of the bike’s battery.
Clean the surface with the supplied alcohol swab
prior to applying the Velcro.
9 Secure the PC6 ground wire with the small ring lug to
the negative (-) terminal of the bike’s battery.
4 2013-2017 SUZUKI GW250 INSTALLATION GUIDE
10 Route the PC6 wiring harness forward along the left
side frame rail going under the frame cross-member
for the rear shock.
11 Locate and unplug the stock connectors for the bike’s
Crank Position Sensor.
This a pair of BLACK 2-pin connectors with GREEN
and BLACK wires. It is located on the right side of the
bike just in front of the rear shock.
12 Plug the pair of RED 2-pin PC6 connectors with
BROWN colored wires in-line of the stock Crank
Position Sensor connectors.
13 Locate and unplug the stock connectors from both
Fuel Injectors at the top of the throttle bodies.
PC6-20034
14 Plug the pair of PC6 connectors with ORANGE colored
wires in-line of the LEFT Fuel Injector and the stock
wiring harness.
15 Plug the pair of PC6 connectors with YELLOW colored
wires in-line of the RIGHT Fuel Injector and the stock
wiring harness.
16 Locate and unplug the stock wiring harness from the
bike’s Throttle Position Sensor on the left side of the
throttle bodies.
17 Plug the pair of 3-pin connectors of the PC6 wiring
harness in-line of the bike’s TPS and the stock wiring
harness.
18 Locate and unplug the stock ORANGE/WHITE wire
and the stock BLACK wire from the left side Ignition
Coil.
6 2013-2017 SUZUKI GW250 INSTALLATION GUIDE
22 Plug the pair of PC6 leads with BLUE and WHITE/
BLUE wires in-line of the stock GREY wire and the
right Ignition Coil.
Be sure to slide the insulators on all spade
connectors at the Ignition Coils over the connectors
such that the metal is protected from shorting to
chassis ground.
23 Reinstall the PAIR valve, the heat shield, the fuel
tank, the body work, and the seat.
Download the latest map les from our web site at
dynojet.com/tunes.
To see a video of this install, visit our channel
(DynojetResearch) on YouTube.
Optional inputs:
Speed - PINK wire on fl at 3-pin connector directly rear of
the gear box.
19 Plug the pair of PC6 leads with RED/WHITE wires
in-line of the stock ORANGE/WHITE wire and the left
Ignition Coil.
20 Plug the pair of PC6 leads with GREEN and WHITE/
GREEN wires in-line of the stock BLACK wire and the
left Ignition Coil.
21 Locate and unplug only the stock GREY wire from the
right side Ignition Coil.
© 2013-2022 DYNOJET RESEARCH ALL RIGHTS RESERVED
2191 MENDENHALL DRIVE, NORTH LAS VEGAS, NV 89081 - 800-992-4993 - DYNOJET.COM
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Dynojet PC6-20034 Installation guide

Type
Installation guide

Dynojet PC6-20034 is an advanced motorcycle performance module that allows precise fuel injection and ignition timing adjustments, enhancing power and rideability. It features two switchable maps for on-the-fly tuning, quick-shifter support, and optional inputs for analog sensors, speed sensing, and launch control. With the PC6-20034, riders can optimize their motorcycle's performance for various conditions, improve throttle response, and eliminate hesitation or surging issues. Installation requires some technical expertise and modification of the bike's wiring.

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