Waeco IU152A, IU154A, IU252A, IU254A, IU452A, IU404A, IU802A Operating instructions

Type
Operating instructions
PerfectCharge
IU152A, IU154A, IU252A, IU254A,
IU452A, IU404A, IU802A
DE 11 IU0U-Automatiklader
Montage- und Bedienungsanleitung
EN 36 IU0U Automatic Charger
Installation and Operating Manual
FR 58 Chargeur automatique de batteries
IU0U
Instructions de montage et de service
ES 83 Cargador automático IU0U
Instrucciones de montaje y de uso
IT 132 Caricabatterie automatico IU0U
Istruzioni di montaggio e d’uso
NL 156 IUOU automatische lader
Montagehandleiding en gebruiks-
aanwijzing
DA 178 IU0U automatisk oplader
Monterings- og betjeningsvejledning
SV 199 IU0U automatisk lader
Monterings- och bruksanvisning
NO 199 IU0U-Automatisk batteriladdare
Monterings- og bruksanvisning
FI 221 IU0U-automaattilaturi
Asennus- ja käyttöohje
RU 268 Автоматическое зарядное
устройство IU0U
Инструкция по монтажу и
эксплуатации
PL 242 Ładowarka akumulatorów IU0U
Instrukcja montażu i obsługi
CS 293 Automatická nabíječka IU0U
Návod k montáži a obsluze
SK 315 Automatická nabíjačka IU0U
Návod na montáž a uvedenie do
prevádzky
I PHASE
IU PHASE
U PHASE
O
N
O
F
F
S
L
E
E
P
M
O
D
E
I
II
0
Fordern Sie weitere Informationen zur umfangreichen Produktpalette aus dem
Hause Dometic WAECO an. Bestellen Sie einfach unsere Kataloge kostenlos und
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DE
EN
FR
ES
IT
NL
DA
SV
NO
FI
RU
PL
CS
SK
PerfectCharge
3
I P
H
A
S
E
IU
P
H
A
S
E
U
P
H
A
S
E
OFF
ON
I
II
0
SLEEP
MODE
1
3
2
5
4
6
1
I PHASE
IU PHASE
U PHASE
ONOFF
SLEEP
MODE
I
II
0
2 31
2
PerfectCharge
4
TS
START BATT +
230 V AC
INPUT
BATT + BATT -
RC
RC
TS
BATT 1+ BATT 2+ BATT 3+ BATT -
230 V AC
INPUT
BATT 3+BATT 2+BATT 1+
BATT -
RC
TS
230 V AC
INPUT
3 421
IU254A, IU452A, IU404A, IU802A
3 42
1
1
32 4
IU154A, IU252A
IU152A
3
PerfectCharge
5
1.
2.
I P
H
A
S
E
IU
P
H
A
S
E
U
P
H
A
S
E
ON
OFF
I
II
0
SLEEP
MODE
4
230 V
AC
IN
P
UT
2
1
5
PerfectCharge
6
I P
H
ASE
IU P
H
ASE
U
P
H
AS
E
O
N
O
FF
S
LE
EP
M
OD
E
I
II
0
2
1
6
I P
H
A
S
E
IU
P
H
A
S
E
U
P
H
A
S
E
O
N
O
F
F
S
L
E
E
P
M
O
D
E
I
II
0
2
3
4
1
7
PerfectCharge
7
230 V AC
INP
UT
1
2
5
4
3
8
IU152A
TS
START BATT +
230 V AC
INPUT
BATT + BATT -
RC
+
_
+
_
12 V
12 V
9
PerfectCharge
8
IU154A
RC
TS
BATT 1+ BATT 2+ BATT 3+ BATT -
230 V AC
INPUT
+
_
+
_
24 V
+
_
+
_
24 V
+
_
+
_
24 V
0
IU252A
RC
TS
BATT 1+ BATT 2+ BATT 3+ BATT -
230 V AC
INPUT
+
_
+
_
+
_
12 V 12 V
12 V
a
PerfectCharge
9
IU254A, IU404A
RC
TS
BATT 2+BATT 1+ BATT 3+ BATT -
230 V AC
INPUT
+
_
+
_
24 V
+
_
+
_
24 V
+
_
+
_
24 V
b
IU452A, IU802A
BATT 2+ BATT 3+BATT 1+ BATT -
RC
TS
230 V AC
INPUT
+
_
+
_
+
_
12 V 12 V 12 V
c
PerfectCharge
10
230 V A
C
IN
P
U
T
1
2
3
d
DE
PerfectCharge Technische Daten
35
Auf die IU0U-Automatiklader angewandte Prüfungen/Zertifikate:
Produkt Serien Standard:
IEC 60950-1:2001 (1
st
Edition), EN 60950-1: 2001 + A11: 2004
Basis Standard:
EN 55022:2006 Class B
EN 55024: 1998 + A1: 2001 + A2:2003
EN 61000-3-2: 2000 + 2005 Class A
EN 61000-3-3: 1995 + A1: 2001 + A2: 2005
EN
PerfectCharge
36
Please read this instruction manual carefully before installation and
first use, and store it in a safe place. If you pass on the product to an-
other person, hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7 Fastening the IU0U automatic charger . . . . . . . . . . . . . . . . . . . . . . 43
8 Connecting the IU0U automatic charger to the exhaust system . . . 44
9 Connecting the IU0U automatic charger . . . . . . . . . . . . . . . . . . . . . 44
10 Using the IU0U automatic charger. . . . . . . . . . . . . . . . . . . . . . . . . . 48
11 Cleaning and servicing the IU0U automatic charger . . . . . . . . . . . . 53
12 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
13 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
14 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
15 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
EN
PerfectCharge Explanation of symbols
37
1 Explanation of symbols
!
WARNING!
Safety instruction: Failure to observe this instruction can cause
fatal or serious injury.
A
NOTICE!
Failure to observe this instruction can cause material damage and
impair the function of the product.
I
NOTE
Supplementary information for operating the product.
Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
This symbol describes the result of an action.
fig. 1 5, page 3: This refers to an element in an illustration. In this case,
item 5 in figure 1 on page 3.
2 General safety instructions
The manufacturer accepts no liability for damage in the following cases:
Faulty assembly or connection
Damage to the product resulting from mechanical influences and excess
voltage
Alterations to the product without express permission from the manu-
facturer
Use for purposes other than those described in the operating manual
Please observe the following basic safety information when using electrical
devices to protect against:
Electric shock
Fire hazards
Injury
EN
General safety instructions PerfectCharge
38
2.1 General safety
!
WARNING!
Batteries contain aggressive acids.
Avoid coming into contact with battery fluid.
If your skin does come into contact with battery fluid, wash the
part of your body in question and your clothes thoroughly with
plenty of fresh water.
If you sustain any injuries from acids, contact a doctor immedi-
ately.
Never attempt to charge a frozen or defective battery.
There is a danger of explosions!
Place the battery in a frost-free area and wait until the battery
has acclimatised to the ambient temperature. Only then can
you start the charging process.
Persons whose physical, sensory or mental capacities prevent
them from using this device safely should not operate it without
the supervision of a responsible adult.
Electronic devices are not toys
Keep electrical appliances out of reach of children or infirm per-
sons. Do not let them use the appliances without supervision.
A
NOTICE!
Use the IU0U automatic charger only as intended.
Charge the battery only in well ventilated rooms.
Always disconnect the power supply when working on the de-
vice.
Store the IU0U automatic charger in a dry and cool place.
Maintenance and repair work may only be carried out by quali-
fied personnel who are familiar with the risks involved and the
relevant regulations.
2.2 Operating the device safely
A
NOTICE!
If electrical devices are incorrectly installed on boats, corrosion
damage might occur. The IU0U automatic charger should be in-
stalled by a specialist (marine) electrician.
EN
PerfectCharge Scope of delivery
39
Only operate the IU0U automatic charger if you are certain that
the housing and the cables are not damaged.
Do not operate the IU0U automatic charger in a damp or wet
environment.
Make sure the device is standing firmly.
The IU0U automatic charger and the batteries to be charged
must be set up in such a way that they cannot tip over or fall
down.
Take precautions necessary to ensure that the IU0U automatic
charger is out of reach of children.
Dangerous situations may occur which cannot be recognised by
children!
Always use sockets which are grounded and secured by resid-
ual current circuit breakers to operate the device.
3 Scope of delivery
No. in
fig. 1,
page 3
Designation
1 Charger
2 Holders (4 pcs)
3 Connection cable
(for 230 V
AC
-supply)
4 Exhaust adapter
5 Mounting bracket
6 Hexagon socket wrench
Fastening screws (12 pcs)
Operating manual
EN
Accessories PerfectCharge
40
4 Accessories
5 Intended use
PerfectCharge IU0U automatic chargers can charge or trickle charge batter-
ies or supply batteries, which are used to generate power in vehicles or on
boats.
The IU0U automatic charger can be used to continuously charge supply or
starter batteries. It can charge these batteries or maintain a high charge level:
12 V batteries: IU152A, IU252A, IU452A, IU802A
24 V batteries: IU154A, IU254A, IU404A
The IU0U automatic charger can be used to charge the following types of bat-
teries:
Lead starter batteries
Gel batteries
Fleece batteries (AGM)
Maintenance-free lead batteries
with the capacities and voltages specified in the “Technical data” on page 55.
Ask your battery retailer for details relating to the maximum capacity of lead
gel batteries.
!
WARNING!
Batteries with a cell short circuit may not be charged, as explo-
sive gases may form due to overheating of the battery.
The IU0U automatic charger may never be used to charge oth-
er battery types (e.g. NiCd, NiMH, etc.)!
Designation Item no.
Remote control 901-RC
Temperature sensor TF-500
EN
PerfectCharge Technical description
41
6 Technical description
6.1 Function
A fuse protects the device from damage if the polarity is reversed. For the
type and rating of the fuse in your device, see “Technical data” on page 55.
!
WARNING!
The device's fuse may only be replaced by qualified personnel who
are familiar with the risks involved and the relevant regulations.
I
NOTE
You can use a temperature sensor (accessory) to protect the bat-
tery from damage from extreme outdoor temperatures. The tem-
perature sensor is attached to the battery and connected to the
IU0U automatic charger. It protects the battery by adjusting the
charging voltage to the temperature of the battery (see “Charging
characteristics” on page 51).
Three control lamps on the device are for constant monitoring of the IU0U au-
tomatic charger (see “Functional check” on page 53).
6.2 Specifications for the device variants
Various PerfectCharge IU0U automatic charger versions are available.
Your IU0U automatic charger can be used to charge batteries up to a speci-
fied battery capacity (see “Technical data” on page 55):
IU152A: suitable for charging one supply battery and one starter battery
IU154A, IU252A: suitable for charging up to two supply batteries and one
starter battery
IU254A, IU452A, IU404A, IU802A: suitable for charging up to three
supply batteries.
For the identification of your device, see the item number on the type plate.
EN
Technical description PerfectCharge
42
6.3 Control elements
Front view (fig. 2, page 3)
Rear view (fig. 3, page 4)
No. Description
1 Main switch
0/Off: device is switched off
I/On: device is switched on
Using a remote control (accessory) the unit can be operated in sleep
mode (low noise).
(sleep mode: half power)
II/Sleep Mode: device runs quietly
Contrary settings by the remote control (accessory) will be overwritten.
2 Status LEDs: show the current charging status
(see “Charging characteristics” on page 51)
U Phase: the IU0U automatic charger is in the U phase
IU Phase: the IU0U automatic charger is in the U0 phase
I Phase: the IU0U automatic charger is in the I phase
3Fan
No.
Description
1 230 V power supply connection
2 RC: connection for remote control (accessory)
3 TS: connection for temperature sensor (accessory)
4 Battery connection terminals
BATT 1+, BATT 2+, BATT 3+: positive terminal for supply batteries
BATT –: negative terminal
START BATT + (only IU152A), BATT 1+ (only IU154A, IU252A): posi-
tive terminal of the starter battery
EN
PerfectCharge Fastening the IU0U automatic charger
43
7 Fastening the IU0U automatic charger
You can fasten the IU0U automatic charger using the four holders supplied.
When selecting the installation location, observe the following instructions:
You can mount the IU0U automatic charger either horizontally or vertical-
ly.
Do not operate the device
In wet or damp environments
In dusty environments
In the vicinity of flammable materials
In spaces where there is a danger of explosion
Select a well-ventilated location for the device.
A ventilation system must exist for installations in small, enclosed
spaces. The free space around the IU0U automatic charger must be at
least 5 cm.
Make sure that the ventilation slots on the front and back as well as under
the IU0U automatic charger are not covered.
Select a mounting surface which is flat and sufficiently firm.
Make sure you have adequate space for the mounting bracket behind the
device when choosing a mounting location.
A
NOTICE!
Before drilling any holes, make sure that no electrical cables or oth-
er parts of the vehicle can be damaged by drilling, sawing and filing.
Fastening the IU0U automatic charger to the floor
Clip two holders on the left bar and two on the lower right bar (fig. 4,
page 5).
You can move the holders as required.
Fasten the IU0U automatic charger by screwing one screw through each
hole in the holders.
Lay the mounting bracket (fig. 5 1, page 5) with the clip over the edge
on the back of the IU0U automatic charger (fig. 5 2, page 5).
Fasten the mounting bracket by screwing one screw into each of the four
holes.
EN
Connecting the IU0U automatic charger to the exhaust system
44
Mounting the IU0U automatic charger on the wall
Clip two holders on the left bar and two on the lower right bar (fig. 4,
page 5).
You can move the holders as required.
Screw the mounting bracket (fig. 6 1, page 6) on to the wall by screwing
one screw into each of the four holes.
Press the IU0U automatic charger (fig. 6 2, page 6) on to the mounting
bracket so that the edge on the back of the IU0U automatic charger is
pinched between the wall and the clip on the mounting bracket.
Fasten the IU0U automatic charger by screwing one screw through each
hole in the holders.
8 Connecting the IU0U automatic
charger to the exhaust system
You can connect the IU0U automatic charger to an exhaust system. The
warm exhaust is thereby driven out of the internal chamber.
Proceed as follows (fig. 7, page 6):
Set the exhaust adapter (2) on the front of the charger (1) over the fan, so
that the screws fit into the holes.
Attach the exhaust adapter using the four screws provided.
Connect the hose support (3, not included) to the exhaust adapter.
Connect the exhaust system hose (4) to the hose support.
9 Connecting the IU0U automatic
charger
!
WARNING!
The IU0U automatic charger may only be connected by a qualified
specialist.
The following information is intended for technicians who are famil-
iar with the guidelines and safety precautions to be applied.
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Waeco IU152A, IU154A, IU252A, IU254A, IU452A, IU404A, IU802A Operating instructions

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Operating instructions

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