Vmac S700170 Owner's manual

Type
Owner's manual
C# 002354
VR70 Air Compressor
Installation Manual
John Deere JD6068
SYSTEM S700170
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
1
Installation Manual for
System S700170
John Deere 6068 VR70
General Information..................................................................... 3
Before You Start ....................................................................... 3
Part 1: System Identification and Warnings ............................ 4
Part 2: Air/Oil Separator Tank (AOST) Installation ................... 5
2.1 Preparing for Installation .................................................... 5
2.2 Tank Installation ................................................................. 7
Part 3: Manifold Installation ........................................................ 9
3.1 Installing the Bracket and Manifold .................................... 9
Part 4: Cooler Installation ........................................................... 11
Part 5: Installing the Compressor .............................................. 15
5.1 Main Bracket ....................................................................... 15
5.2 Installing Air End and Hoses .............................................. 17
4.3 Filling the System with Oil .................................................. 27
Part 6: Control System ................................................................ 29
6.1 Control Box and Wiring ...................................................... 30
6.2 Confirmation Test ............................................................... 31
Part 7: Finishing the Installation ................................................ 32
6.1 Before Starting the Engine Checklist.................................. 32
6.2 After Starting Engine Checklist ........................................... 32
Accessory Products from VMAC ............................................... 34
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
2
!
!
Document #1930222
Installation Manual for VMAC System S700170
John Deere 6068 VR70
Changes and Revisions
Version
Revision Details
Revised by/date
Approved
Implemented
.001
DRAFT COPY
RR 07 May 2014
N/A
N/A
.002
Updates for kit 2 and 3
MPater 14JUL2014
N/A
N/A
.003
Updates for kits 4-8
RR 12 AUG 2014
N/A
13 Aug 2014
Important Information
The information in this manual is intended for certified VMAC installers
who have been trained in installation procedures and for people with
mechanical trade certification who have the tools and equipment to
properly and safely perform the installation. Do not attempt this
installation if you do not have the appropriate mechanical training,
knowledge and experience.
Follow all safety precautions for underhood mechanical work. Any
grinding, bending or restructuring operations for correct fit in modified
vehicles must follow standard shop practices.
All hoses, tubes, and wires which are rerouted or shifted
during installation must be secure so that they do not
contact excessively hot areas or sharp edges. Where
possible follow the routing suggestions in this manual.
The VMAC warranty form is located at the back of this manual. This
warranty form must be completed and mailed or faxed to VMAC at the
time of installation for any subsequent warranty claim to be considered
valid.
To order parts, contact your VMAC dealer. Your dealer will ask for the
VMAC serial number, part number, description and quantity. To locate
your nearest dealer, call 1-888-241-2289.
VMAC recommends covering all hoses and wires for
protection.
Copyright 2013
All trademarks used in this manual are the property of the respective copyright holder.
The contents of this manual may not be reproduced in any form without the express
written permission of VMAC, 1333 Kipp Road, Nanaimo, BC V9X 1R3.
Printed in Canada
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
3
General Information
Before You Start
Read this manual before attempting installation so that you can
familiarize yourself with the components and how they fit on the
vehicle. Identify variations for different engine models and different
situations that are listed in the manual. Open the package, unpack
the components and identify them.
All fasteners must be torqued to specifications. Use manufacturers
torque values for OEM fasteners. Apply Loctite 242 or equivalent
on all engine-mounted fasteners. Torque values are with Loctite
applied unless otherwise specified.
STANDARD GRADE 8 NATIONAL COARSE THREAD
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
9
18
35
55
80
110
170
280
12
24
47
74
108
149
230
379
STANDARD GRADE 8 NATIONAL FINE THREAD
Size
3/8
7/16
1/2
5/8
3/4
Foot-pounds (ft-lb)
40
60
90
180
320
Newton meter (N•m)
54
81
122
244
434
METRIC CLASS 10.9
Size
M8
M10
M12
M14
M16
Foot-pounds (ft-lb)
19
41
69
104
174
Newton meter (N•m)
25
55
93
141
236
Hose Information
Different frame designations will affect the tank mounting position. If
you have to move the tank, the lines may be too short. Measure the
hose shortfall and order a Hose Extender Kit. Depending on other
installed equipment, it might be necessary to move the air/oil
separator tank from its intended location. The hoses used in VMAC
compressor systems have a specific inner liner that is
compatible with our compressor oil. Use of hoses other than
those supplied or recommended by VMAC may cause
compressor damage and may void your warranty. Please contact
VMAC for replacement hoses and further information.
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
4
Part 1: System Identification and
Warnings
The System Identification Number Plate must be attached to the
equipment at the time of installation. This plate provides
information that allows VMAC to assist in customer inquiries and
ordering of parts
Mark and drill two 7/64-inch holes in a suitable location. This
location must be easily visible, such as beside the control box or
compressor. Secure the plate with the supplied self-tapping
screws
Place the S700170 belt routing and safety label beside the
control box in a visible location.
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
5
Part 2: Air/Oil Separator Tank
(AOST) Installation
2.1 Preparing for Installation
Remove the service panel on the alternator side of the
enclosure.
Remove the PTO offset housing, bracket, and associated oil
fittings (Figure 1) and plug/blank the ports (Figure 2).
Figure 1
REMOVE
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
6
Figure 2
Loosen the two bolts fastening the bottom of the corner post on
the housing to the frame (Figure 3).
Figure 3
INSTALL COVER
PLATE AND GASKET
PLUG
REMOVE
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
7
2.2 Tank Installation
Install the BRACKET, TANK MOUNT (1200761) and fasten to
the frame using the supplied fasteners (Figure 4).
Figure 4
While pulling the enclosure corner post outward, slide the AOST
into position. It is recommended that the tank is installed with
the welded bracket initially pointing upward and then rotated into
position once the tank is in the mounting location.
Install the (4) supplied fasteners securing the welded bracket on
the AOST to the frame (Figure 5).
Install the C-Clamp over the end of the AOST and loosely secure
the clamp to the frame with the supplied fasteners.
Install and tighten the pinch bolt on the clamp.
Tighten the previously installed fasteners securing the c-clamp to
the bracket.
MOUNTING
HOLES
1200761
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
8
!
Figure 5
The tank must be mounted below the level of the
compressor discharge with the arrow on the end cap
pointing vertically upwards.
Remove the oil drain plug on the AOST.
Install the remote-oil drain hose and ball-valve assembly.
WELDED MOUNTING
BRACKET
C-CLAMP
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
9
Part 3: Manifold Installation
3.1 Installing the Bracket and Manifold
Remove the top (2) engine mount bolts at the bell housing end of
the engine.
Figure 6
Secure the BRACKET, MANIFOLD (1200760) to the engine
mount with the (2) bolts previously removed and install a third
fastener (supplied) in the appropriate hole on the engine block
(Figure 6). Tighten all three bolts after all have been started in
their respective holes.
Secure the ASSEMBLY, MANIFOLD (4800641) to the bracket
with the (3) fasteners supplied (Figure 7).
MANIFOLD
MOUNTING HOLES
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
10
Figure 7
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
11
Part 4: Cooler Installation
Remove the (2) engine mount bolts (see Figure 8) and install the
lower cooler bracket re-using the same bolts. Leave the bolts
loose at this point
Install the upper cooler bracket on the engine block using the (3)
different length spacers and the supplied fasteners. Tighten the
fasteners to the torque specified.
Figure 8
UPPER COOLER
BRACKET
MOUNTING HOLES
LOWER COOLER
BRACKET
MOUNTING
HOLES
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
12
Install the cooler between the two brackets in the orientation
shown in Figure 9 using the supplied fasteners in (6) places and
tighten to specification.
Figure 9
Tighten the fasteners securing the lower bracket to the engine
mount.
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
13
!
Figure 10
Attach green wire with ring terminal from the cooler fan harness
to the ground post of the alternator as indicated in Figure 10.
Attach orange wire with ring terminal from the cooler fan harness
to the 24v post of the alternator as indicated in Figure 10.
Blunt cut orange wire from the fan harness connects to an
ignition switched 24v source.
Note: See Figure 11 for cooler-fan wiring schematic.
GROUND POST
24v POST
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
14
Figure 11
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
15
Part 5: Installing the Compressor
5.1 Main Bracket
Add a notch to the top left corner of the engine mount to allow for
L-bracket clearance. See Figure 12 & Figure 13.
Figure 12
Figure 13
NOTCH
0.65”
1.05”
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
16
!
Remove the 2 side engine mounts and attach the L-shaped
bracket as shown in Figure 14.
Note: Leave the rear bottom bolt tight to hold engine
during installation.
Figure 14
Remove the tensioner assembly and idler from the main bracket.
Apply Loctite and re-install the tensioner assembly and the idler
on the main bracket and torque fasteners to specification.
REMOVE
UPPER FRONT
ENGINE MOUNT
LOWER FRONT
ENGINE MOUNT
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
17
Mount the second bracket to the upper and lower front engine
mounts as shown in Figure 14.
Apply loctite and install the provided M16 bolts in the two front
block mounts. Do not tighten.
Snug down the engine mount bolts and torque to specifications.
5.2 Installing Air End and Hoses
Install crank pulley. The pulley bolts onto the OEM crank pulley.
Use loctite and the four M10x30mm bolts provided and torque to
specifications.
Mount the compressor to the main bracket. Use the two
M8x20mm bolts provided to mount the clutch bracket to the front
of the main bracket as shown in Figure 15.
Figure 15
M8 BOLTS
VMAC Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289
Fax: 1-250-740-3201
18
Apply loctite and install compressor to main bracket using the
three M8 bolts. These bolts are of varying lengths and the
positions are shown in Figure 16 . Torque to specifications.
Figure 16
M8X90MM BOLT
M8X100MM BOLT
M8X30MM BOLT
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40

Vmac S700170 Owner's manual

Type
Owner's manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI