Oneida Air Systems XXS050333 Owner's manual

Type
Owner's manual

Oneida Air Systems XXS050333 is a high-powered vacuum dust collector designed to provide efficient dust and particulate collection for various industrial and commercial applications. With its 5 HP motor and 230V / 480V power supply, this machine delivers exceptional suction power to capture and remove dust, debris, and other airborne contaminants effectively.

The XXS050333 features a spacious dust drum that collects the captured dust and debris, ensuring uninterrupted operation for extended periods. The SMART Boost technology enhances the machine's performance by automatically adjusting the suction power based on the workload, optimizing efficiency and energy consumption.

Oneida Air Systems XXS050333 is a high-powered vacuum dust collector designed to provide efficient dust and particulate collection for various industrial and commercial applications. With its 5 HP motor and 230V / 480V power supply, this machine delivers exceptional suction power to capture and remove dust, debris, and other airborne contaminants effectively.

The XXS050333 features a spacious dust drum that collects the captured dust and debris, ensuring uninterrupted operation for extended periods. The SMART Boost technology enhances the machine's performance by automatically adjusting the suction power based on the workload, optimizing efficiency and energy consumption.

Rev: B 20230327LL Doc. #ZBM000105
Appearance may vary slightly
Patents: www.oneida-air.com/
patents
OWNER’S MANUAL
High Vacuum
Dust Collector
with SMART Boost
5 HP
230V / 480V
# XXS050333
# XXS050341
1oneida-air.com
Table of Contents
System Start-Up Information 2
System Specications 4
System Dimensions 5
System Contents 6
Assembly Instructions 8
Maintenance 20
Troubleshooting 21
F.A.Q. 22
Recommended Accessories 24
Warranty Information 26
Notes 27
2Oneida Air Systems
System Start-Up Information
WARNING
1. READ and understand ALL instructions and warning labels BEFORE using the dust collector.
2. REPLACE warning labels if they become obscured or removed.
3. ALWAYS follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations
when installing and operating this dust collector.
4. ENSURE that all users of this Dust Collector are informed of all warnings and precautions, safe use, and maintenance
procedures.
5. FULL mental alertness is required. NEVER operate under the inuence of drugs or alcohol, when tired, or when distracted.
6. DO NOT allow use by or near children.
7. DO NOT allow to be used as a toy. Close attention is necessary when used by or near children.
8. NEVER leave the dust collector running while unattended.
9. TURN OFF and UNPLUG the dust collector BEFORE walking away, servicing, or cleaning. Allow the fan blower motor to
come to a COMPLETE STOP before walking away or performing any maintenance, service, cleaning, or adjustments. is
eliminates the risk of injury from unintended startup or contact with live electrical components.
10. ENSURE that your dust collector is turned OFF and UNPLUGGED during installation. is eliminates the risk of injury
from unintended startup or contact with live electrical components.
11. COMPLETELY INSTALL ductwork/ex hose before operating collector.
a. Seal ductwork with silicone sealant or duct tape if leaks are found.
b. Have dust drum in place and sealed.
c. NEVER operate without lter and cowling in place. is machine has high speed rotating elements than can cause
severe injury.
12. ONLY use the dust collector for its intended purpose as described in this manual. DO NOT force it or an attachment to do a
job for which it was not designed. Consult this owners manual or reach out for recommended accessories.
13. ENSURE enough air volume is at the suction point to capture all the particulate generated.
14. NEVER make modications without prior approval from Oneida Air Systems. Modifying the dust collector or using it
dierently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious
personal injury or death!
15. DO NOT locate or operate the system in moist, wet, poorly lit, or cluttered environments. Operating in these areas can
Before Purchasing or installing a dust collection system the process owners/operators
are cautioned to do so in accordance with prescribed Federal, State, Local, OSHA, NFPA,
and any other applicable codes or regulations relating to the type of dust(s) you are
collecting.
This manual contains specific precautionary statements relative to worker safety. Read
thoroughly and comply as directed. The most up to date safety information can be found
on our website: oneida-air.com/safety
3oneida-air.com
System Start-Up Information (Continued)
create shock hazards, increase the risks of accidents and injury, and/or lower the operating lifespan of the dust collector.
16. DO NOT install in classied hazardous atmospheres without an enclosure rated for the application. System Location
must account for wind, seismic zone, and other load conditions. Codes may regulate acceptable locations for installing
dust collectors. Consult with the appropriate authorities having jurisdiction to ensure compliance with all national and
local codes regarding dust collector installation. Equipment must be anchored in a manner consistent with local code
requirements. Anchors must be sucient to support dead, live, seismic, and other anticipated loads. Consult a qualied
engineer for nal selection of anchorage.
17. ENSURE exhaust air is properly vented. It should NOT be vented into a wall, a ceiling, or a concealed space of a building.
Personal injury, death, and/or property damage can result from material discharge during venting. e risk of personal
injury and/or property damage can be minimized or avoided by locating vented equipment outside buildings and away
from normally occupied areas. If exhaust air is vented outside, you must provide make up / return air. Flue gases (carbon
monoxide) can be drawn into the shop from furnaces, water heaters, or other appliances
18. INSPECT and MAINTAIN REGULARLY. Keep the dust collector in proper working order. A machine that isn’t properly
maintained, not working as it should, has been dropped, damaged, le outdoors, or dropped in water could malfunction
leading to serious personal injury or death!
19. AVOID CORD DAMAGE. DO NOT pull or carry by cord. DO NOT use cord as handle. DO NOT unplug by pulling on
cord. To unplug, grab the plug, DO NOT close door on cord or pull cord around sharp edges or corners. DO NOT run dust
collector over cord. DO NOT handle cord/plug with wet hands. Keep cord away from heated surfaces.
20. ALWAYS check for damaged parts. A part that is damaged should be carefully checked to determine that it will operate
properly and perform its intended function. Immediately repair or replace damaged or mis-adjusted parts before operating
machine.
21. DO NOT put any object in openings. DO NOT use with any opening blocked. (Except when pulsing - See Maintenance
Section for more information.)
22. ALWAYS wear a NIOSH approved respirator when emptying dust bins and during operation. Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects
or other long-term respiratory damage
23. ALWAYS keep hair, loose clothing, ngers, and all parts of body AWAY from openings and moving parts.
24. ALWAYS wear ANSI-approved safety glasses or a face shield when operating or observing machinery and when emptying
dust bin.
25. ALWAYS wear hearing protection during extended periods of operation.
4Oneida Air Systems
System Start-Up Information
1. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS.
2. DO NOT operate the dust collector in areas where explosion risks are high. Areas of high risk include, but are not limited to,
areas near pilot lights, open ames, or other ignition sources.
3. ONLY operate dust collector in locations that include a re suppression system or have a re extinguisher available nearby.
a. e ABC type (dry chemical) is generally a good choice for small wood shops.
b. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).
4. DO NOT allow accumulation of layers of ne dust on horizontal surfaces. Especially overhead lights, electrical boxes and
fuse panels which can ignite dust. Keep the oor around the system clean and free of scrap material, oil, grease.
5. ENSURE all equipment and ductwork is electrically grounded.
6. DO NOT use PVC drain pipe.
7. ALWAYS consult an electrician or qualied service personnel about wiring practices and electrical codes in your area. ONLY
allow an electrician or qualied service personnel to do electrical installation or repair work.
8. ALWAYS disconnect power before accessing or exposing electrical equipment. Improper wiring can cause re, electrocution,
injury, or death.
9. DO NOT use to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
10. DO NOT use to pick up liquids, ammable liquids, or combustible liquids, such as gasoline, or use in areas where they may
be present.
11. DO NOT use excessively large wood waste bins. Wood dust mixtures are highly ammable and can be explosive
12. ALWAYS check your dust bin for smoldering materials before leaving the shop.
13. NEVER introduce sparks or sources of ignition into the dust collector. Sparks can be generated in several ways:
a. High speed sanders, abrasive planers, saws, and edgers may strike foreign material and create a red-hot metal fragment.
b. Knots in hardwood can create frictional sparks.
c. Trapped metal, when drawn into the dust collection system, can spark against ductwork.
FIRE HAZARDS
Process owners/operators retain all responsibility for the suitability of fire and explosion
hazard mitigation, suppression, and isolation strategies and to follow all applicable
federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations
when installing and operating this dust collector.
Improper operation of a dust control system may contribute to conditions in the work
area or facility that could result in severe personal injury and product or property
damage.
Oneida Air Systems assumes no responsibility or liability for the suitability of any fire and/
or explosion mitigation strategy, or any items incorporated into a collector as part of an
owner/operators hazard mitigation strategy.
5oneida-air.com
System Start-Up Information (Continued)
Customer Service Dept.
1-866-387-8822 • support@oneida-air.com
d. Check wood stock for old nails and screws which can create red-hot metal fragments.
14. DO NOT overload woodworking equipment, especially sanders, as excessive frictional heat can spontaneously ignite dust.
Sanders can produce concentrations of dust well into the combustible range.
15. ALWAYS check that all dust collection equipment is properly selected and sized for the intended use. Authorities with
jurisdiction should be consulted before installing to verify local codes and installation procedures. In the absence of such
codes, install collector according to the National Electric Code, NFPA No. 70-latest edition and NFPA 91, NFPA664 Code
(NFPA 654 if combustible dust is present).
6Oneida Air Systems
System Specications
OPERATION
Fan Rating (with Cyclone & Filter) 1,789 Actual CFM at 5.4" S.P.
Maximum Suction Rating 23" WC
MOTOR AND ELECTRICAL
Motor Type U.S. Made TEFC Motor
Motor Insulation Class F
Motor Service Factor 1.15
Horsepower 5 HP
Motor Speed 3,500-4,500 RPM
Phase Three-Phase (3ph)
Voltage 208-230V
Cycle 60Hz
Listed FLA 15A
On/O Switch Remote Starter with Push button On/O Switch and RF Keyfob
Power Cord 10 ft
Power Connector Wire
Recommended Circuit Size 30A
Recommended Circuit Type HACR
Sound Emission 84-85 dBA @ 10 ft
IMPELLER
Size 15"
Material Single-piece, backward inclined, non-sparking/non-ferrous
CARTRIDGE FILTER
Filter Media Type Izumi Axtar Spunbond Media
Filter Eciency 99.9% @ 0.2-2.0 microns
Filter Surface Area 220 Sq. Ft.
SYSTEM DIMENSIONS AND CONSTRUCTION
Barrel/Cyclone Body Heavy-gauge cold-rolled steel
Inlet 7" Diameter
Overall Height (with 55 Gallon Drum) 106"
7oneida-air.com
106"
2,692 mm
39"
457 mm
48"
219 mm
87-1/2"
2,223 mm
30"
762 mm
39"
914 mm
68"
1,727 mm
78-1/2"
1,994 mm
37"
940 mm
8"
203 mm
12"
203 mm
27"
686 mm
30”
762 mm
Nominal dimensions shown with a 55 gallon drum. Dimensions subject to slight variations in manufacturing.
Top View
System Dimensions
8Oneida Air Systems
ID Part number Part description Qty
A BXI050318C
BXI050318C-480
Motor Assembly 5 HP 3 PH 230V
Motor Assembly 5 HP 3 PH 480V 1
B BHX020005B Fan Housing 1
C SXI002108 Barrel 1
D SCX002109 Cone 1
E ACB120000 8-12" Hose Clamp 2
F DHF090001 9" x 1' Diameter Flex Hose 1
G SEX550900 Steel Drum Lid w/ 9" Collar 1
H SES550000 55 Gallon Steel Drum w/ Clamp 1
I DEF080099 8" Outlet Adapter 1
J DES900899 8" Plenum Elbow 1
K DWP877099 8x7x7 Pants Wye 1
L ACB080000 6-8" Hose Clamp 4
M DHF070000 7" Diameter Flex Hose 3'
N FPX020019 Dual Filter Plenum Plate 1
O AHX021819 Filter Accessory Pack 1
O1 BSC180000 Drop-in Silencer 2
O2 AFT000001 5/16"-18 Thumb Nut 16
O3 AFW180000 5/16" Flat Washer 8
O4 AFJ051602 5/16"-18 x 2" J Bolt 16
O5 † AHX186200A Filter Stacking Hardware Kit 2
O6 FPZ000018 Fine Dust Bin 2
ID Part number Part description Qty
O7 FPB210001 Dual Filter Adapter Bracket 2
O7A AFB155155 5/16"-18 x 1" Flange Bolt 3
O7B AFT155175 5/16 Whiz Lock Nut 3
P FCS183900 18" x 39" Filter 2
Q AHX001800 Hardware Kit 1
Q1 RGZ025050 Poron Gasket Roll 25'
Q2 QCZ080000 8" Duct Clamp 2
Q3 AHX000005 Universal Hardware Kit 1
Q3A AFB155155* 5/16"-18 x 1" Flange Bolt 39
Q3B AFT155175* 5/16" Whiz-Lock Nut 30
Q4 FGA000002 14" Grounding Cable with Two 8-18 x
3/8” Self-tapping Screws 1
R STZ212300 Stand 1
S STZ212301 Stand Extensions 1
T AXB999110B Dust Sentry 1
If you cannot find an item on the list examine the packaging materials very carefully. Certain
components may have been pre-installed for shipping purposes. There may be hardware
leftover.
System Contents
You will need the following tools:
GENERAL FAN HOUSING FILTER
8' Ladder Razor Knife Flathead Screwdriver 7/16" Wrench
Level Diagonal Cutters Hammer 7/16" Socket Wrench
Scissors Tape Measure / Ruler
1/2" Wrench 1/4" Socket
1/2" Socket Wrench Impact Driver
Please unpack the parts carefully and conrm you have
received each item listed here.
*Additional parts are included in your hardware
package.
† Not all included parts are required for assembly.
9oneida-air.com
× 8
× 7
× 8
× 6
× 6
× 12
× 12
× 8
× 8
× 8
× 8
× 4
× 4
System Contents (Continued)
A
T
R
S
B
D
H
I
J
G
EF
C
Q4
O7A
O7B
Q3A
Q3B
Q3B
Q3A
Q3A
Q3A
Q2
K
LM
O1
O6
O4
O4
O7
O3
O2
O2
N
P
Q1 Note: Sent
out attached
to the Motor
Assembly (A)
10 Oneida Air Systems
Before you start, determine which direction you want your filter to hang and which direction
you want your duct work to enter the collector. The fan housing and cyclone barrel bolt holes
are drilled at 45 degree increments; Some orientations are not possible.
Assembly Instructions
Tip: e collector will seem quieter if the outlet is aimed away from the area where people tend to work.
Filter will
obstruct
inlet pipe
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INCORRECT CORRECT CORRECT
FIG. 1
1 Assemble the Stand (R) and Stand Extensions
(S) [FIG 1]. Refer to the instruction sheets
included:
• Stand Instruction Sheet
# ZBI000014
• Leg Extension Instruction Sheet
# ZBI000013
11oneida-air.com
Assembly Instructions (Continued)
FIG. 3
FIG. 2a
FIG. 2b
FIG. 2dFIG. 2c
Top View
2 Apply Gasket (Q1) making sure that there is
no gap where the ends meet:
a. Apply to the top ange of the Cone (D)
inside the bolt holes [FIG. 2a].
b. Apply to the top rim of the Barrel (C)
outside of the bolt holes [FIG. 2b].
c. Apply to the Fan Housing's (B) outlet
inside the bolt holes [FIG. 2c].
d. Apply to the top of the Fan Housing (B)
outside the bolt holes [FIG. 2d].
Note: Dust collection systems cannot operate
eectively if there isn’t a complete seal. ere
must be NO air leaks.
3 Li the Cone (D) onto the Stand (R) , making
sure to align the Cones ange holes with those
on the Stand [FIG 3].
Top View
12 Oneida Air Systems
Assembly Instructions (Continued)
FIG. 4
FIG. 5
4 Once your Cone (D) is aligned with the Stand
(R), li the Barrel (C) onto the Cone, making
sure to align the corresponding ange holes.
Secure both components to the stand using
twelve Flange Bolts (Q3A) and twelve Whiz-
Lock Nuts (Q3B) [FIG 4].
Li the Fan Housing (B) onto the Barrel (C),
making sure it is oriented so that the riv nuts
are facing upwards. Align the housings holes
with the holes in the barrel and keep in mind
the direction you want your outlet to face
[FIG. 5].
Secure the Fan Housing onto the Barrel using
eight Flange Bolts (Q3A) [FIG. 5].
x
13oneida-air.com
Assembly Instructions (Continued)
FIG. 6a
THE MOTOR ASSEMBLY IS VERY HEAVY AND CUMBERSOME; BE SURE TO HAVE ADEQUATE
HELP WHEN LIFTING!
FIG. 6b
FIG. 6c
FIG. 6d
5 Carefully li Motor Assembly (A) to top of
Fan Housing (B) and align the Fan Housing
holes with the motor plate holes following the
orientation shown in [FIG. 6a].
Secure the Motor Assembly to the Fan
Housing using seven Flange Bolts (Q3A).
[FIG. 6b]
Note: e eighth hole on the Fan Housing (B)
does not require a bolt because it is inaccessible
[FIG. 6a].
Unwrap the braided lter grounding wire
from the Motor cowling and let hang loose for
future grounding steps [FIG. 6c]. Also, unclip
the Remote from the Filter Grounding Wire
[FIG. 6d].
14 Oneida Air Systems
Assembly Instructions (Continued)
FIG. 8a
FIG. 8b
FIG. 8c
FIG. 7
6 Attach the 8" Outlet Adapter (I) onto the
outlet of the Fan Housing (B) with four Flange
Bolts (Q3A) and four Whiz-Lock Nuts (Q3B)
as shown in [FIG. 7].
Note: Tighten rmly but do not over compress
the gasket.
7 Open an 8" Duct Clamp (Q2) and slip it over
the 8" Plenum Elbow (J) [FIG. 8a]. Mate the
Elbow to the 8" Outlet Adapter (I) and close
the Clamp over the rolled ends. [FIG. 8b] Lock
the Clamp in place using the provided cotter
pin [FIG. 8c].
15oneida-air.com
FIG. 9a
FIG. 10a
FIG. 9b
FIG. 10b
Assembly Instructions (Continued)
8 Attach each Dual Filter Adapter Bracket (O7)
to the Dual Filter Plenum Plate (N) with two
Flange Bolts (O7A) and two Whiz-Lock Nuts
(O7B) as shown in [FIG. 9A] and [FIG. 9B].
9 Attach the Filter Plate Assembly (N, O7) to
the Stand (R) with two Flange Bolts (O7A)
and two Whiz-Lock Nuts (O7B) as shown in
[FIG. 10A] and [FIG. 10B]. Secure the Dual
Filter Plate Assembly in place using the Stand's
previously installed hardware from Step 1.
Note: Hardware should be nger tightened rst
for ease of assembly when securing Filter Plate
Assembly.
Stand hardware
16 Oneida Air Systems
Assembly Instructions (Continued)
11 Cut the 7" Diameter Flex Hose (M) in half
using a razor knife and diagonal cutter to cut
through the clear lining and reinforcing wire.
[FIG. 12a].
Attach the 7" Diameter Flex Hose to the 8x7x7
Pants Wye (K), and secure it in place with the
6-8" Hose Clamp (L). Repeat the process to
attach the opposite end of the Hose onto each
opening on the Dual Filter Plate (N) [FIG.
12b].
Note: e hose is a snug t. Pull ends up little
by little to work the hose onto the cyclones
discharge. Pliers can be used to grab the
reinforcing wire and aid in pulling the hose
over the opening.
10 Open an 8" Duct Clamp (Q2) and slip it over
the 8" Plenum Elbow (J). Mate the Elbow to
the 8x7x7 Pants Wye (K) and close the Clamp
over the rolled ends [FIG. 11a]. Lock the
Clamp in place using the provided cotter pin
[FIG. 11b].
Cut
Here
FIG. 12b
FIG. 12a
FIG. 11a
FIG. 11b
17oneida-air.com
Assembly Instructions (Continued)
12 Insert the Drop-In Silencer (O1) into the top
of the Filter (P) [FIG. 13].
FIG. 14
FIG. 13
13 Attach each Filter (P) to the Dual Filter Plate
(N) with four J-Bolts (O4), four Flat Washers
(O3) and four umb Nuts (O2) as shown in
[FIG. 14].
18 Oneida Air Systems
FIG. 15
FIG. 16
14 Attach a Fine Dust Bin (O6) to each Filter (P)
with four J-Bolts (O4) and four umb Nuts
(O2) as in [FIG. 15].
15 To ground the lter, attach the ring terminal
on the braided ground wire from the Motor
Assembly (A) to a J-bolt (O4) on the Dual
Filter Plate (N) under the umb Nut (O2),
then attach the alligator clip to the lter’s cage
[FIG. 16].
Note: If you need to extend the wire, you can
use any 16 gauge copper stranded wire and
connect with wire nuts.
Assembly Instructions (Continued)
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Oneida Air Systems XXS050333 Owner's manual

Type
Owner's manual

Oneida Air Systems XXS050333 is a high-powered vacuum dust collector designed to provide efficient dust and particulate collection for various industrial and commercial applications. With its 5 HP motor and 230V / 480V power supply, this machine delivers exceptional suction power to capture and remove dust, debris, and other airborne contaminants effectively.

The XXS050333 features a spacious dust drum that collects the captured dust and debris, ensuring uninterrupted operation for extended periods. The SMART Boost technology enhances the machine's performance by automatically adjusting the suction power based on the workload, optimizing efficiency and energy consumption.

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