Triton Products DBC-4 Installation guide

Brand: Triton Products

Model: DBC-4

Category: Multimedia carts & stands

Type: Installation guide

Triton Products DBC-4 is a durable and spacious tool cart designed to provide ample storage and organization for various tools and equipment. Constructed with a sturdy aluminum bottom tray and DuraBoard sheets, it offers a solid and stable platform for your tools. The cart features adjustable shelves that can be customized to accommodate items of different sizes. With its lockable swivel casters, the DBC-4 ensures smooth mobility and secure positioning when needed.

Installation & Assembly Instructions

Please contact our Customer Service Division with any questions at:

30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ support@tritonproducts.com

For a full line of products visit www.tritonproducts.com 1 INDB703

Read all instructions completely before installing. Should you have any questions about your installation, please call

Customer Service at 440-248-5480

Inventory and inspect all components before starting assembly (Use Parts Call Out figure 1-1 on page 3)

Report any missing parts and/or damaged goods within 5 days from receipt

QTY Description

(1) Aluminum Bottom Tray

(2) Left Hand Aluminum Corner Angle brackets

(1) Right Hand Aluminum Corner Angle bracket with holes for 4 handle holes with fittings

(1) Right Hand Aluminum Corner Angle bracket without attachment handle holes

(2) Rail End Brackets interchangeable (With 4 preinstalled threaded fasteners)

(1) Top Rail (48” Long)

(2) Internal Center Braces (With 90° Bends on Ends)

(1) Cart Handle

(2) Fixed Casters

(2) Swivel Casters

(4) DuraBoard Sheets 24” x 48” x 1/4” (Polypropylene Pegboard)

(64) 1/4"-20 X 3/4” Hex Head Bolts

(32) 1/4" Cut Lock Washers

(4) 1/4"-20 x 1/2" Tapered Head Screws (For Handle Attachment)

(16) 1/4" Flat Washers

(32) 1/4" Star Lock Washers (For installing DuraBoard pegboard on front of cart.)

Note: While attaching components it’s important to remember not to fully tighten any bolt or screw until system is

fully assembled. Freedom of movement will allow for proper alignment between bolts and their associated

preinstalled threaded fasteners. For assembly purposes, the END will always be the narrowest dimension of the cart.

Assembly:

1. Locate the (4) corner angle brackets. (Using Parts Call Out figure 1-1 page 3 and close-up Figure 2-3 on page 4)

Identify the left hand from the right hand angle bracket and their top edge from their bottom edge.) The top’s

edge can be identified by its 2 bolt holes when looking from the end view.

2. Position the bottom tray with its lip facing up and one end facing you.

3. (Refer to Figures 2-1, 2-2 and 2-3) Note: All corner angle brackets will install outside of the bottom tray. Starting

with a left corner angle bracket and using ¼” hex head bolt with cut lock washer align end bolt hole in tray with

pre-installed fastener with through-hole in angle bracket. Insert bolt with cut lock-washer and hand tighten (Do

not tighten all the way). From the front edge of the same angle bracket install a second hex head bolt with star

lock washer in the same manner. (Note: All corner bolts with star lock washers installed on the FRONT edge will

be removed one at a time during the installation of the DuraBoard pegboard.) Repeat step #3 for each corner

angle bracket.

4. (Refer to Figure 2-3) Using one rail end bracket; position rail end bracket inside of both the left and right

installed corner angle brackets with preinstalled fasteners facing away from you. Align through holes in corner

DBC-4 - 48"L x 51-1/2"H x 29-3/4"W DuraBoard® Tool Cart

Installation & Assembly Instructions

Please contact our Customer Service Division with any questions at:

30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ support@tritonproducts.com

For a full line of products visit www.tritonproducts.com 2 INDB703

angle bracket with preinstalled fasteners on rail end bracket. Partially install (4) ¼” bolts with cut lock washers.

Install bolts about half way only. (Repeat steps 2 thru 4 for opposite end.)

5. (Refer to Figure 2-1 and 2-3) Installing Top Rail: Top rail will be positioned between corner angle brackets

installed at each end. Insert top rail from the underneath at slight angle and let set on bolts/fasteners of rail end

brackets. Using holes located on the top front edge of corner angle bracket insert hex head bolt with star lock

washers through corner angle and into corner threaded insert in top rail. (Repeat for all four top corners.)

6. Installation internal center supports (Refer to Figures 1-1 parts call out, 2-1 and 2-4). Center support braces will

be placed inside of angle brackets and run the length of the cart. (figure 2-4) Each center support will be installed

with their flat edges without bolts facing up. From the end of each angle bracket install hex head bolt with cut

lock washer center point at each end. (Repeat for opposite end.)

7. (Figure 2-3) Tighten all (4) top end bolts used to attach corner angle brackets to rail end brackets at both ends.

8. (Figure 2-1) Pull handle installation: Locate the right corner angle bracket with the 4 extra holes at the top. Install

pull handle using ¼” tapered head bolts. (Note: handle will be positioned at end of tool cart that swivel casters

will be installed on.)

9. (Figure 1-2) Installation of Casters: Swivel casters will be installed on the end of tool cart with handle: With cart

on its side insert ¼” hex head bolts with cut lock washer through caster mount plate and through holes in bottom

tray, install ¼” flat washer and secure in place using ¼” hex head nut. Tighten securely after all 4 bolts have been

installed. (Repeat for each caster.)

10. Installation of DuraBoard: Each 24”x48” sheet of DuraBoard (polypropylene pegboard) has 16 pre-drilled

oversized mount holes around its perimeter. Each board will be installed lengthwise (left to right.) From the front

of the tool cart, remove hex head bolt and star washer from the top left corner. Align the pre-drilled hole in the

upper left-hand corner of the DuraBoard with bolt hole in angle bracket and fastener installed in top rail. Reinstall

the ¼” hex head bolt with star lock washer (Repeat process for all (4) corner installations for each side). Locate

balance of oversized holes around the perimeter of the DuraBoard that align with pre-installed fasteners in corner

angle brackets and center support and install ¼” hex head bolts with star lock washers. (Keep all bolts loose until

finished installing the DuraBoard.)

11. Once all fasteners have been installed around all DuraBoards, securely tighten all ¼” fasteners throughout

assembled cart.

Secure storage for all items can be achieved using DuraHook™ double locking pegboard hooks.

Installation & Assembly Instructions

Please contact our Customer Service Division with any questions at:

30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ support@tritonproducts.com

For a full line of products visit www.tritonproducts.com 3 INDB703

Installation & Assembly Instructions

Please contact our Customer Service Division with any questions at:

30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ support@tritonproducts.com

For a full line of products visit www.tritonproducts.com 4 INDB703

Triton Products DBC-4 Installation guide

Brand: Triton Products

Model: DBC-4

Category: Multimedia carts & stands

Type: Installation guide

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Triton Products DBC-4 Installation guide

Triton Products DBC-4 Installation guide

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