2. Office
  3. Office furniture
  4. Multimedia carts & stands
  5. Triton Products
  6. DBC-4
DBC-4

Triton Products DBC-4 Installation guide

  • Hello! I am an AI chatbot trained to assist you with the Triton Products DBC-4 Installation guide. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
  • How to get replacement parts if I find any damaged goods upon receiving the package?
    What are the dimensions of the DuraBoard sheets?
    How many DuraBoard sheets come with the tool cart?
    What is the total number of bolts with cut lock washers required for the assembly?
    How many 1/4" star lock washers are needed?
    What is the purpose of the center support braces?
    Where should the pull handle be installed?
    Which end should the swivel casters be installed on?
Installation & Assembly Instructions
Please contact our Customer Service Division with any questions at:
30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ support@tritonproducts.com
For a full line of products visit www.tritonproducts.com 1 INDB703
Read all instructions completely before installing. Should you have any questions about your installation, please call
Customer Service at 440-248-5480
Inventory and inspect all components before starting assembly (Use Parts Call Out figure 1-1 on page 3)
Report any missing parts and/or damaged goods within 5 days from receipt
QTY Description
(1) Aluminum Bottom Tray
(2) Left Hand Aluminum Corner Angle brackets
(1) Right Hand Aluminum Corner Angle bracket with holes for 4 handle holes with fittings
(1) Right Hand Aluminum Corner Angle bracket without attachment handle holes
(2) Rail End Brackets interchangeable (With 4 preinstalled threaded fasteners)
(1) Top Rail (48” Long)
(2) Internal Center Braces (With 90° Bends on Ends)
(1) Cart Handle
(2) Fixed Casters
(2) Swivel Casters
(4) DuraBoard Sheets 24” x 48” x 1/4” (Polypropylene Pegboard)
(64) 1/4"-20 X 3/4” Hex Head Bolts
(32) 1/4" Cut Lock Washers
(4) 1/4"-20 x 1/2" Tapered Head Screws (For Handle Attachment)
(16) 1/4" Flat Washers
(32) 1/4" Star Lock Washers (For installing DuraBoard pegboard on front of cart.)
Note: While attaching components it’s important to remember not to fully tighten any bolt or screw until system is
fully assembled. Freedom of movement will allow for proper alignment between bolts and their associated
preinstalled threaded fasteners. For assembly purposes, the END will always be the narrowest dimension of the cart.
Assembly:
1. Locate the (4) corner angle brackets. (Using Parts Call Out figure 1-1 page 3 and close-up Figure 2-3 on page 4)
Identify the left hand from the right hand angle bracket and their top edge from their bottom edge.) The top’s
edge can be identified by its 2 bolt holes when looking from the end view.
2. Position the bottom tray with its lip facing up and one end facing you.
3. (Refer to Figures 2-1, 2-2 and 2-3) Note: All corner angle brackets will install outside of the bottom tray. Starting
with a left corner angle bracket and using ¼” hex head bolt with cut lock washer align end bolt hole in tray with
pre-installed fastener with through-hole in angle bracket. Insert bolt with cut lock-washer and hand tighten (Do
not tighten all the way). From the front edge of the same angle bracket install a second hex head bolt with star
lock washer in the same manner. (Note: All corner bolts with star lock washers installed on the FRONT edge will
be removed one at a time during the installation of the DuraBoard pegboard.) Repeat step #3 for each corner
angle bracket.
4. (Refer to Figure 2-3) Using one rail end bracket; position rail end bracket inside of both the left and right
installed corner angle brackets with preinstalled fasteners facing away from you. Align through holes in corner
DBC-4 - 48"L x 51-1/2"H x 29-3/4"W DuraBoard® Tool Cart
Installation & Assembly Instructions
Please contact our Customer Service Division with any questions at:
30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ support@tritonproducts.com
For a full line of products visit www.tritonproducts.com 2 INDB703
angle bracket with preinstalled fasteners on rail end bracket. Partially install (4) ¼” bolts with cut lock washers.
Install bolts about half way only. (Repeat steps 2 thru 4 for opposite end.)
5. (Refer to Figure 2-1 and 2-3) Installing Top Rail: Top rail will be positioned between corner angle brackets
installed at each end. Insert top rail from the underneath at slight angle and let set on bolts/fasteners of rail end
brackets. Using holes located on the top front edge of corner angle bracket insert hex head bolt with star lock
washers through corner angle and into corner threaded insert in top rail. (Repeat for all four top corners.)
6. Installation internal center supports (Refer to Figures 1-1 parts call out, 2-1 and 2-4). Center support braces will
be placed inside of angle brackets and run the length of the cart. (figure 2-4) Each center support will be installed
with their flat edges without bolts facing up. From the end of each angle bracket install hex head bolt with cut
lock washer center point at each end. (Repeat for opposite end.)
7. (Figure 2-3) Tighten all (4) top end bolts used to attach corner angle brackets to rail end brackets at both ends.
8. (Figure 2-1) Pull handle installation: Locate the right corner angle bracket with the 4 extra holes at the top. Install
pull handle using ¼” tapered head bolts. (Note: handle will be positioned at end of tool cart that swivel casters
will be installed on.)
9. (Figure 1-2) Installation of Casters: Swivel casters will be installed on the end of tool cart with handle: With cart
on its side insert ¼” hex head bolts with cut lock washer through caster mount plate and through holes in bottom
tray, install ¼” flat washer and secure in place using ¼” hex head nut. Tighten securely after all 4 bolts have been
installed. (Repeat for each caster.)
10. Installation of DuraBoard: Each 24”x48” sheet of DuraBoard (polypropylene pegboard) has 16 pre-drilled
oversized mount holes around its perimeter. Each board will be installed lengthwise (left to right.) From the front
of the tool cart, remove hex head bolt and star washer from the top left corner. Align the pre-drilled hole in the
upper left-hand corner of the DuraBoard with bolt hole in angle bracket and fastener installed in top rail. Reinstall
the ¼” hex head bolt with star lock washer (Repeat process for all (4) corner installations for each side). Locate
balance of oversized holes around the perimeter of the DuraBoard that align with pre-installed fasteners in corner
angle brackets and center support and install ¼” hex head bolts with star lock washers. (Keep all bolts loose until
finished installing the DuraBoard.)
11. Once all fasteners have been installed around all DuraBoards, securely tighten all ¼” fasteners throughout
assembled cart.
Secure storage for all items can be achieved using DuraHook™ double locking pegboard hooks.
Installation & Assembly Instructions
Please contact our Customer Service Division with any questions at:
30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ support@tritonproducts.com
For a full line of products visit www.tritonproducts.com 3 INDB703
Installation & Assembly Instructions
Please contact our Customer Service Division with any questions at:
30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ support@tritonproducts.com
For a full line of products visit www.tritonproducts.com 4 INDB703
/