Table of Contents
1 Safety
1.1 Important requirements for all products 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety requirements for maintenance and
repair work 8
1.5 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 11
1.6 Standards for safety notices in the text 13
2 General Information
2.1 Engine side and cylinder designations 14
2.2 Engine overview 15
3 Technical Data
3.1 Engine data 12 V 2000 G56/66F 16
3.2 Firing order 19
3.3 Engine – Main dimensions 20
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 21
4.2 Putting the engine into operation after
scheduled out-of-service-period 22
4.3 Tasks after extended out-of-service periods
(>3 weeks) 23
4.4 Checks prior to start-up 24
4.5 Fuel treatment system – Putting into
operation 25
4.6 Starting the engine 28
4.7 Fuel treatment system – Switching on 29
4.8 Operational checks 30
4.9 Stopping the engine 31
4.10 Emergency stop 32
4.11 After stopping the engine 33
4.12 Fuel treatment system – Shutdown 34
4.13 Plant – Cleaning 35
5 Maintenance
5.1 Maintenance task reference table [QL1] 36
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting 38
6.2 Troubleshooting 39
7 Task Description
7.1 Engine 42
7.1.1 Engine – Barring manually 42
7.1.2 Engine – Barring with starting system 43
7.2 Crankcase Breather 44
7.2.1 Crankcase breather – Oil mist fine separator
replacement 44
7.3 Valve Drive 45
7.3.1 Valve clearance – Check and adjustment 45
7.3.2 Cylinder head cover – Removal and
installation 47
7.4 Injection Valve / Injector 48
7.4.1 Injector – Replacement 48
7.4.2 Injector – Removal and installation 49
7.4.3 Injector functions 54
7.5 Fuel System 55
7.5.1 HP fuel line and pressure pipe neck ‒
Replacement 55
7.5.2 Fuel system – Venting 58
7.5.3 Fuel – Draining 59
7.6 Fuel Filter 60
7.6.1 Fuel filter – Replacement 60
7.6.2 Fuel prefilter – Differential pressure gage
check and adjustment of gage 61
7.6.3 Fuel prefilter – Draining 62
7.6.4 Fuel prefilter – Flushing 63
7.6.5 Fuel prefilter – Filter element replacement 65
7.7 Air Filter 66
7.7.1 Air filter – Replacement 66
7.7.2 Air filter – Removal and installation 67
7.8 Air Intake 68
7.8.1 Service indicator – Signal ring position check
(optional) 68
7.9 Exhaust Gas Recirculation 69
7.9.1 Exhaust gas recirculation flaps – Overview 69
7.9.2 Exhaust gas circulation ‒ Checking flap
operation 70
7.10 Lube Oil System, Lube Oil Circuit 71
7.10.1 Engine oil – Level check 71
7.10.2 Engine oil – Change 72
7.11 Oil Filtration / Cooling 73
7.11.1 Engine oil filter – Replacement 73
7.11.2 Centrifugal oil filter – Cleaning and filter-
sleeve replacement 74
7.12 Coolant Circuit, General, High-Temperature
Circuit 76
7.12.1 Drain and vent points 76
MS150111/01E 2014-05 | Table of Contents | 3
DCL-ID: 0000027885 - 004