Toro Z Master Professional 7500-D Series Riding Mower, With 96in TURBO FORCE Rear Discharge Mower User manual

FormNo.3433-696RevC

ZMaster

®

Professional7500-D

SeriesRidingMower

with96inTURBOFORCE

®

RearDischarge

Mower

ModelNo.72096—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3433-696*

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.The

grossornettorqueofthisenginewaslaboratory

ratedbytheenginemanufacturerinaccordancewith

theSocietyofAutomotiveEngineers(SAE)J1940

orJ2723.Asconguredtomeetsafety,emission,

andoperatingrequirements,theactualenginetorque

onthisclassofmowerwillbesignicantlylower.

Pleaserefertotheenginemanufacturer’sinformation

includedwiththemachine.

Pleaserefertotheenginemanufacturer’sinformation

includedwiththemachine.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyprofessional,hiredoperators.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialorcommercialproperties.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberdecaltoaccesswarranty,parts,andother

productinformation.

g235670

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

3

Contents

Safety.......................................................................5

SafetyAlertSymbol............................................5

GeneralSafety...................................................5

SlopeIndicator...................................................6

SafetyandInstructionalDecals..........................7

ProductOverview...................................................13

Controls...........................................................14

HorizonDisplayMonitor................................14

Specications..................................................16

BeforeOperation.................................................16

BeforeOperationSafety...................................16

AddingFuel......................................................18

PerformingDailyMaintenance..........................19

BreakinginaNewMachine..............................19

UsingtheRolloverProtectionSystem

(ROPS).........................................................19

UsingtheSafety-InterlockSystem....................20

PositioningtheSeat..........................................21

UnlatchingtheSeat..........................................21

ChangingtheSeatSuspension.........................21

DuringOperation.................................................22

DuringOperationSafety...................................22

OperatingtheParkingBrake.............................24

LoweringtheWingDecks.................................25

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................25

StartingtheEngine...........................................26

ShuttingOfftheEngine.....................................26

RaisingandLockingtheWingDecks................27

UsingtheMotion-ControlLevers.......................27

DrivingtheMachine..........................................28

AdjustingtheHeightofCut...............................29

AdjustingtheAnti-ScalpRollers........................30

AdjustingtheSkids...........................................31

OperatingwiththeOverheatSensor.................31

OperatingTips.................................................32

AfterOperation....................................................33

AfterOperationSafety......................................33

TransportingtheMachine.................................33

Maintenance...........................................................35

MaintenanceSafety..........................................35

RecommendedMaintenanceSchedule(s)...........36

Lubrication..........................................................37

GreasingtheMachine.......................................37

LubricatingtheGreaseFittings.........................37

LubricatingtheDriveU-JointsandSplined

SlipJoint.......................................................38

LubricatingtheCaster-WheelHubs..................38

EngineMaintenance...........................................40

EngineSafety...................................................40

ServicingtheAirCleaner..................................40

ServicingtheEngineOil....................................41

FuelSystemMaintenance...................................43

DrainingtheFuelFilter/WaterSeparator...........43

ChangingtheWaterSeparator.........................43

InspectingtheEngine-ValveClearance............44

CheckingtheFuelLinesand

Connections..................................................44

ElectricalSystemMaintenance...........................44

ElectricalSystemSafety...................................44

ServicingtheBattery.........................................44

ServicingtheFuses..........................................47

DriveSystemMaintenance..................................47

ReleasingtheDriveWheelRelease

Valves...........................................................47

AdjustingtheTracking......................................48

CheckingtheTirePressure...............................49

CheckingtheWheelLugNuts...........................49

AdjustingtheCaster-PivotBearing...................49

ServicingtheGearbox......................................50

CoolingSystemMaintenance..............................51

CoolingSystemSafety.....................................51

CheckingtheCoolingSystem...........................51

CleaningtheRadiator.......................................51

ChangingtheEngineCoolant...........................51

BrakeMaintenance.............................................52

AdjustingtheParkingBrake..............................52

BeltMaintenance................................................54

InspectingtheBelts..........................................54

ReplacingtheMowerBelts...............................54

CheckingtheAlternator-BeltTension................55

ControlsSystemMaintenance.............................56

AdjustingtheControl-HandlePosition..............56

AdjustingtheMotion-ControlLinkage...............56

AdjustingtheMotion-ControlDamper...............57

HydraulicSystemMaintenance...........................58

HydraulicSystemSafety...................................58

ServicingtheHydraulicSystem........................58

MowerDeckMaintenance....................................60

BladeSafety.....................................................60

ServicingtheCuttingBlades.............................60

LevelingtheMowerDeck..................................62

Cleaning..............................................................65

CleaningtheEngineandExhaustSystem

Area..............................................................65

CleaningtheMachineandMower

Deck..............................................................65

DisposingofWaste...........................................65

Storage...................................................................65

StorageSafety..................................................65

CleaningandStoringtheMachine....................65

Troubleshooting......................................................67

Schematics.............................................................69

4

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIstandardB71.4-2017.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

g000502

Figure2

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituationsand

willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Couldresultindeathorserious

injury.

CAUTION:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Mayresultinminorormoderate

injury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet

andofthrowingobjects.Torodesignedandtested

thislawnmowertoofferreasonablysafeservice;

however,failuretocomplywithsafetyinstructions

mayresultininjuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother

trainingmaterial,onthemachine,engine,and

attachments.Alloperatorsandmechanicsshould

betrained.Iftheoperator(s)ormechanic(s)can

notreadthismanual,itistheowner’sresponsibility

toexplainthismaterialtothem;otherlanguages

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe

operation,operatorcontrols,andsafetysignsand

instructionstooperatethemachine.Neverlet

childrenoruntrainedpeopleoperateorservicethe

equipment.Localregulationsmayrestricttheage

oftheoperator.

•Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15degrees.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

5

SlopeIndicator

g011841

Figure3

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal58-6520

58-6520

1.Grease

decal93-6687

93-6687

1.Donotstephere.

decal99-8936

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

7

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

decal109-6036

109-6036

RearDischargeMachinesOnly

1.ReadtheOperator’sManual.

2.Removethekeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

3.Heightofcut

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguards

andshieldsinplace.

decal116-5988

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

decal116-8283

116-8283

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).

decal133-8062

133-8062

8

decal117-3276

117-3276

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal126-8383

126-8383

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson

thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

1.Warning—readtheOperator’sManual;donotoperatethis

machineunlessyouaretrained;wearhearingprotection.

4.Runover/backoverhazard—donotcarrypassengers;look

behindyouwhenmowinginreverse.

2.Cutting/dismembermenthazardofthehand,mowerblade;

entanglementhazardofthehand,belt—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

5.Thrownobjecthazard—keepbystandersaway.

3.Ramphazard—donotusedualrampswhenloadingontoa

trailer;use1rampwideenoughforthemachine;usearamp

withaslopelessthan15°;backuptherampwhenloadingthe

machineanddriveforwardofftherampwhenunloading.

6.Tippinghazard—donotusethemachineneardrop-offsor

onslopesgreaterthan15°;onlyoperateacrossslopesless

than15°.

decal126-8597

126-8597

1.Heightofcut

2.Rangeadjustment

9

decal126-8760

126-8760

ForModelswith244cm(96-inch)Decks

1.Heightofcut

2.Rangeadjustment

decal126-9127

126-9127

1.Beltrouting

decal126-9351

126-9351

1.Chassis(15A)3.Main(25A)

2.Accessory(15A)4.Powerpoint(15A)

decal126-9947

126-9947

1.ReadandunderstandtheOperator’sManualbeforeservicing

themachine.

7.Checktheoillevelinthejackshaft.

2.Timeinterval

8.GreasethedeckdrivePTO;refertotheOperator’sManual

forfurtherinstructions.

3.Checktheengine-oillevel.9.Checktheaircleaner.

4.Checkthecoolantlevel;refertotheOperator’sManualfor

furtherinstructions.

10.Greasetheidlerpivots(3locations);refertotheOperator’s

Manualforfurtherinstructions.

5.Checkthetirepressure(2locations).11.Greasethefrontcasterwheelbearings(4locations);referto

theOperator’sManualforfurtherinstructions.

6.Checkthehydraulic-uidlevel;refertotheOperator’sManual

forfurtherinstructions.

12.Greasethefrontcasterpivots(5locations);refertothe

Operator’sManualforfurtherinstructions.

10

decal135-0328

135-0328

1.Torquethewheellugnuts

to129N∙m(95ft-lb).

2.Readandunderstand

theOperator'sManual

beforeperformingany

maintenance;checkthe

torqueaftertherst100

hours,thenevery500

hours,thereafter.

decal135-0398

135-0398

1.Engine—Off4.Pressthetopofthebuttontolowerthecenterdeckandouter

wingdecks.

2.Engine—On5.Pressthebottomofthebuttontoraisethecenterdeckand

outerwingdecks.

3.Engine—Start

11

decal135-0664

135-0664

1.Thrownobject

hazard—keepbystanders

away.

2.Cutting/dismemberment

hazardofhandsand

feet—stayawayfrom

movingparts;keepall

guardsandshieldsin

place.

decal135-0670

135-0670

ForModelswith244cm(96-inch)Decks

1.Crushinghazard,

hand—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Warning—lockthe

deckwingsandread

theinstructionsbefore

servicingorperforming

maintenance.

decal135-0679

135-0679

1.Rotatingdrivelinehazard/entanglementhazard;belt—stay

awayfrommovingparts;keepallguardsandshieldsin

place.

decal135-2837

135-2837

1.ReadtheOperator’sManualformoreinformation;Use

redTorowet-clutchtransmissionuid;donotusegreen

hydraulicuid.

12

ProductOverview

g236048

Figure4

1.Centerdeckheight-of-cut

5.Motion-controllever9.Powerpoint

13.Centerdeck

2.Wingdeckheight-of-cutpin

6.Displaymonitor10.Fuel-tankcap

14.Centerdeckcasterwheel

3.Wingdeck

7.Rollbar

11.Skid

15.Anti-scalproller

4.Parking-brakelever

8.Audiblealarm12.Wingdeckcasterwheel

13

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g225792

Figure5

1.Horizondisplaymonitor3.Keyswitch

2.Deckliftandwingdeck

fold/unfoldswitch

4.PTO

HorizonDisplayMonitor

RefertotheSoftwareGuidefordetailedinformation

explainingtheoperatorinterfacethatallowsyouto

accessinformation,resetcounters,modifysystem

settings,andtroubleshoottheequipment.

g228164

Figure6

HorizonDisplayMonitor

1.Screen

3.Buttons

2.LEDstatuslight

InformationScreen

Theinformationscreendisplaysinformationrelative

tomachineoperation;refertotheSoftwareGuidefor

moreinformation.

Buttons

Themulti-functionalbuttonsarelocatedatthebottom

ofthepanel.Theiconsdisplayedontheinformation

screenabovethebuttonsindicatethecurrentfunction.

Thebuttonsallowyoutoselecttheenginespeedand

navigatethroughsystemmenus.

RefertotheSoftwareGuideformoreinformation.

LEDStatusLight

TheLEDstatuslightismulti-coloredtoindicatethe

systemstatusandislocatedontherightsideofthe

panel.Duringstartup,theLEDilluminatesredto

orangetogreentoverifyfunctionality.

•Solidgreen—indicatesnormaloperatingactivity

•Blinkingred—indicatesanactivefault

•Blinkinggreenandorange—indicatesthata

clutchresetisrequired

RefertotheSoftwareGuideformoreinformation.

14

Alarm

Ifanerroroccurs,anerrormessagedisplays,theLED

turnsred,andthealarmsoundsaudiblyasfollows:

•Afastchirpsoundindicatescriticalerrors.

•Aslowchirpingsoundindicateslesscriticalerrors,

suchasrequiredmaintenanceorserviceintervals.

Note:Duringstartup,thealarmsoundsbrieyto

verifyfunctionality.

RefertotheSoftwareGuideformoreinformation.

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure5).

HoursaredisplayedinEngine-Offscreenorinthe

EngineHourCountermenu.

RefertotheSoftwareGuideformoreinformation.

ThrottleControl

Thethrottlecontrolstheenginespeed,andthereare

3speeds:Maximum,Efcient,andLow.

RefertotheSoftwareGuideformoreinformation.

DeckLiftandWingDeck

Fold/UnfoldSwitch

Presstheswitchrearwardtoraisethecenterdeck

andtofoldthewingdecks.

Presstheswitchforwardtolowerthecenterdeckand

tounfoldthewingdecks.

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch(PTO)engagesand

disengagespowertothemowerblades(Figure5).

TheLCDindicatorappearsontheinformationscreen

whenthePTOswitchisdisengaged.

Note:MachinesequippedwiththeHorizonDisplay

Monitorhaveaclutchsaver,whichallowsthethrottle

toautomaticallyreducetheenginespeedwhen

youdisengagethePTOswitch.Engagingand

disengagingthePTOswitchchangestheengine

throttlebetweenMOWandTRANSPORTmode.

Note:Thesystemallowsyoutostartthemachine

withthePTOswitchengaged,butdoesnotengage

theblades.EngagingthePTOrequiresyoutoreset

thePTOswitchbydisengaging,thenengagingit.

Important:Youmustunfoldthewingdecks

beforeyoucanengagethePTO.

Neutral-LockPosition

UsetheNEUTRAL-LOCKpositionwiththe

safety-interlocksystemtoengageandtodetermine

theNEUTRALposition.

KeySwitch

Usethisswitchtostarttheengine.Ithas3positions:

START,RUN,andOFF.

Note:TheLCDindicatorsappearwheneachcontrol

meetsthe“safetostart”mode(e.g.,theindicator

turnsonwhenyouareintheseat.)

Note:TheengineECUcontrolstheglowplugsduring

coldstarts.Ifthecoolanttemperatureistoolow,the

glowsymboldisplaysonthemonitorandthestarter

doesnotcrankwhenyouturntheenginetotheSTART

position.TheglowplugsactivateintheONorSTART

position.Oncetheglowhasbeenonlongenough

forthecurrenttemperature,theglowsymbolonthe

monitordisappearsandtheenginecrankswhen

turnedtotheSTARTposition.

Note:Thesystemallowsyoutostartthemachinethe

withthePTOswitchengaged,butdoesnotengage

theblades.YoumustresetthePTOtoengagethe

PTO.

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

15

Specications

Cuttingwidth243.8cm(96inches)

Workingwidth—257.3cm

(101-5/16inches)

Overallwidth

Transportwidthsetatthe

3-inchesheightofcut—184.2

cm(72-1/2inches)

Overalllength247.1cm(97-1/4inches)

Rollbarup—182.4cm

(71-13/16inches)

Overallheight

Rollbardown—129.5cm(51

inches)

Drivewheels—117cm

(46-1/16inches)

Treadwidth(center-to-center

oftires,widthwise)

Casterwheels—120.7cm

(47-1/2inches)

Wheelbase(centerofthe

castertiretothecenterofthe

drivetire)

143cm(56-5/16inches)

Overallweight1172kg(2,584lb)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyToro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjects.Thesecan

bethrownorinterferewiththeoperationofthe

machineandmaycausepersonalinjurytothe

operatororbystanders.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairandavoidlooseclothingandloosejewelry

whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperating

thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.Donotoperateunlessthey

arefunctioningproperly.

•Donotoperatethemowerwhenpeople,especially

children,orpetsareinthearea.Stopthemachine

andattachment(s)ifanyoneentersthearea.

•Donotoperatethemachinewithouttheentire

grasscollectionsystem,dischargedeector,

orothersafetydevicesinplaceandinproper

workingcondition.Grasscatchercomponents

aresubjecttowear,damageanddeterioration,

whichcouldexposemovingpartsorallowobjects

tobethrown.Frequentlycheckforwornor

deterioratingcomponentsandreplacethemwith

themanufacturer’srecommendedpartswhen

necessary.

16

FuelSafety

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsfuelisextremely

ammableandvaporsareexplosive.

Areorexplosionfromfuelcanburnyou,

others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,

inanopenarea,whentheengineiscold.

Wipeupanyfuelthatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Fillthefueltanktothebottomoftheller

neck.Theemptyspaceinthetankallows

fueltoexpand.Overllingmayresultin

fuelleakageordamagetotheengineor

emissionsystem.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyspark.

•Storefuelinanapprovedcontainerand

keepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuel

whenengineisrunningorwhentheengine

ishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcausepropertydamage.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•DoNotllfuelcontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfromafuel

dispensernozzle.

•Ifafueldispensernozzlemustbeused,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.DoNotuse

anozzlelockopendevice.

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

CAUTION

Fueltankventislocatedinsidetheroll

bartube.Removingormodifyingtheroll

barcouldresultinfuelleakageandviolate

emissionsregulations.

•DoNotremoverollbar.

•DoNotweld,drill,ormodifyrollbarinany

way.

Tohelppreventres:

17

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease

oroil,andotherdebriswhichcanaccumulatein

theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear

ameoranyenclosedareawhereopenpilotlights

orheatappliancesarepresent.

AddingFuel

RecommendedFuel

Theenginerunsonclean,freshdieselfuelwith

aminimumcetaneratingof40.Purchasefuelin

quantitiesthatcanbeusedwithin30daystoensure

fuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at

temperaturesabove-7°C(20°F)andwinter-grade

dieselfuel(No.1-DorNo.1-D/2-Dblend)below

-7°C(20°F).Useofwinter-gradedieselfuelatlower

temperaturesprovideslowerashpointandpour

pointcharacteristics,thereforeeasingstartabilityand

lesseningchancesofchemicalseparationofthefuel

duetolowertemperatures(waxappearance,which

maypluglters).

Usingsummer-gradedieselfuelabove-7°C

(20°F)contributestowardlongerlifeofthepump

components.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis

cautionwilldamagetheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel

ofuptoB20(20%biodiesel,80%petrodiesel).The

petrodieselportionshouldbeultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblend

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmaybeexpectedforatime

afterconvertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck

(Figure7).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

g027726

Figure7

18

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page35).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

UsingtheRollover

ProtectionSystem(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep

therollbarintheraisedlockedpositionand

usetheseatbelt.

Ensurethattherearpartoftheseatissecured

withtheseatlatch.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjectsanddo

notcontactthem.

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Ensurethattheknobiscompletelylatchedwith

thetabsinterlockingasshowninFigure8tolock

therollbarintheraisedposition.

2.Tolowertherollbar,applyforwardpressureto

theupperpartoftherollbar.

3.Pullbothknobsoutandrotatethem90°sothey

arenotengaged(Figure8).

4.Toraisetherollbar,raisetherollbartothe

operateposition,rotatetheknobssothatthey

movepartiallyintothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinssnap

intopositionwhentheholesalignwiththepins

(Figure8).

Important:Alwaysusetheseatbeltwiththe

rollbarintheraisedposition.

19

g225804

Figure8

1.Upperpartoftherollbar4.Rotatetheknobout90°

toholditintheunlatched

position.

2.Knobinthelatched

position

5.Knobintheunlatched

position

3.Pulltheknobtounlatch.

6.Pushontherollbarandensurethatbothpins

areengaged(Figure9).

g008619

Figure9

1.Engaged2.Partiallyengaged—donot

operatethemachinewith

theROPSinthisposition.

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theparkingbrakeisengaged.

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewhenthemotion-controlleversare

movedfromtheNEUTRAL-LOCKpositionwiththe

parkingbrakeengagedorifyourisefromtheseat

whenthePTOisengaged.

TheHorizonDisplayMonitorhassymbolstonotify

theuserwhentheinterlockcomponentisinthe

correctposition.Whenthecomponentisinthecorrect

position,thecorrespondingsymboldisplaysonthe

monitor.

g230650

Figure10

1.Symbolsdisplayonthemonitorwhentheinterlock

componentsareinthecorrectposition.

20

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Toro Z Master Professional 7500-D Series Riding Mower, With 96in TURBO FORCE Rear Discharge Mower User manual

Toro Z Master Professional 7500-D Series Riding Mower, With 96in TURBO FORCE Rear Discharge Mower User manual

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