Toro 20199 User manual

Toro
Brand
Toro
Model
20199
Category
Mini tillers
Type
User manual

This manual is also suitable for

FormNo.3369-191RevA
TimeMaster™30inLawnMower
ModelNo.20199—SerialNo.31200001andUp
ModelNo.20200—SerialNo.31200001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmoweris
intendedtobeusedbyresidentialhomeowners.
Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialproperties.It
isnotdesignedforcuttingbrushorforagricultural
uses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourmachineproperlyandtoavoid
injuryandequipmentdamage.Youareresponsiblefor
operatingthemachineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourmachineready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
1
G017280
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner's Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Donottamperwiththeenginecontrolsoralterthe
governorspeed;doingsomaycreateanunsafecondition
resultinginpersonalinjury.
Safety
ThismachinemeetsorexceedstheCPSCbladesafety
requirementsforwalk-behindrotarylawnmowersand
theB71.1specicationsoftheAmericanNational
StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual
beforeyoustarttheengine.
Thesafetyalertsymbol(
Figure2)isusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossibleinjury
ordeath.Improperlyusingormaintainingthismachine
couldresultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachineiscapableofamputating
handsandfeetandofthrowingobjects.Failure
toobservethefollowingsafetyinstructionscould
resultinseriousinjuryordeath.
GeneralOperation
•Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
•Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
•Onlyallowresponsibleadults,whoarefamiliarwith
theinstructions,tooperatethemachine.
•Cleartheareaofobjectssuchasrocks,wire,toys,
etc.,whichcouldbethrownbytheblades.Stay
behindthehandlewhentheengineisrunning.
•Besurethattheareaisclearofbystandersbefore
operating.Stopthemachineifanyoneentersthe
area.
•Donotoperatethemachinebarefootedorwhile
wearingsandals.Alwayswearsubstantialfootwear.
•Donotpullthemachinebackwardunlessitis
absolutelynecessary.Alwayslookdownandbehind
beforeandwhilemovingbackward.
•Neverdirectdischargedmaterialtowardanyone.
Avoiddischargingmaterialagainstawallor
obstruction.Materialmayricochetbacktoward
theoperator.Stopthebladeswhencrossinggravel
surfaces.
•Donotoperatethemachinewithouttheentiregrass
catcher,dischargeguard,rearguard,orothersafety
protectivedevicesinplaceandworking.
•Neverleavearunningmachineunattended.
•Stoptheengineandwaituntilthebladescome
toacompletestopbeforecleaningthemachine,
removingthegrasscatcher,oruncloggingthe
dischargeguard.
•Operatethemachineonlyindaylightorgood
articiallight.
•Donotoperatethemachinewhileunderthe
inuenceofalcoholordrugs.
•Neveroperatethemachineinwetgrass.Alwaysbe
sureofyourfooting.Walk,neverrun.
•Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
•Ifthemachineshouldstarttovibrateabnormally,
stoptheengineandcheckforthecauseimmediately.
Vibrationisgenerallyawarningoftrouble.
•Alwaysweareyeprotectionwhenoperatingthe
machine.
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperate
themachine;seekshelter.
•Seemanufacturer'sinstructionsforproperoperation
andinstallationofaccessories.Onlyuseaccessories
approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslip-and-fall
accidents,whichcanresultinsevereinjury.Operation
onallslopesrequireextracaution.Ifyoufeeluneasy
onaslope,donotmowit.
•Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirection
onslopes.
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall
accident.Tallgrasscanhideobstacles.
2
•Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslip-and-fallaccident.
•Donotmowneardrop-offs,ditches,or
embankments.Youcouldloseyourfootingor
balance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassume
thatchildrenwillremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe
watchfulcareofaresponsibleadultotherthanthe
operator.
•Bealertandturnmachineoffifachildentersthe
area.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyour
viewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedgasolinecontainer.
•Neverremovethefueltankcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,suchas
onawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
•Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
containerratherthanfromagasolinedispenser
nozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfuelingis
complete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllthefueltank.Replacethefueltank
capandtightenitsecurely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless,
deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
GeneralService
•Neveroperatethemachineinanenclosedarea.
•Keepallnutsandboltstighttoensurethatthe
equipmentisinsafeworkingcondition.
•Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
•Keepthemachinefreeofgrass,leaves,orother
debris.Cleanupoilorfuelspillsandremoveany
fuel-soakeddebris.Allowthemachinetocoolbefore
storing.
•Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repairthemachine,ifnecessary,before
starting.
•Nevermakeanyadjustmentsorrepairswiththe
enginerunning.Disconnectthespark-plugwireand
groundagainsttheenginetopreventunintended
starting.
•Checkthegrasscatchercomponentsandthe
dischargeguardfrequentlyandreplacethemwith
manufacturer'srecommendedpartswhennecessary.
•Mowerbladesaresharp.Wrapthebladesorwear
gloves,anduseextracautionwhenservicingthem.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Maintainorreplacesafetyandinstructionlabelsas
necessary.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
Manufacturer'sMark
1.Indicatesthatthebladeisidentiedasapartfromthe
originalmachinemanufacturer.
94-8072
108-8117
108-9751
Electric-startmodelonly
1.Engine—stop3.Engine—start
2.Engine—run
114-7982
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;stoptheenginebeforeleavingtheoperating
position;andlookbehindyouwhenbackingup.
117–2718
120-9570
1.Warning—stayawayfrommovingparts,keepallguards
andshieldsinplace.
4
104-7953
Electric-startmodelonly
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengine.
1
AssemblingtheHandle
NoPartsRequired
Procedure
WARNING
Assemblingandunfoldingthehandleimproperly
candamagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenunfoldingthe
handle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Rotatetheupperhandlesothatitneststogether
withthelowerhandle(Figure3),andtightenboth
knobsonthehandletolocktheupperhandlein
place(Figure4).
1
G016547
2
Figure3
1.Upperhandle
2.Knob(2)
1
G016551
Figure4
1.Handle-locklever
2.Releasethehandle-locklever(Figure4).
3.Pullthehandlerearwardandlockitintoposition
(Figure4).
5
2
InstallingtheBlade-control
Bar
NoPartsRequired
Procedure
Installtheblade-controlbarintotheupperhandle
(Figure5).
G017217
Figure5
3
FillingtheEnginewithOil
Partsneededforthisprocedure:
20.
oz.
Engineoil
Procedure
Important:Thismachine
does not
comewithoil
intheengine.Beforestartingtheengine,llthe
enginewithoil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure6)andpourabout3/4
ofthecrankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:20oz.(0.59l),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
G017514
Figure6
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,andscrewit
inuntilitstops.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure7.
Figure7
1.Theoillevelistoolow;
addoiltothecrankcase.
3.Theoilleveliscorrect.
2.Theoillevelistoohigh;
removeoilfromthe
crankcase.
•Iftheoillevelistoolow,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeat
steps3through5untiltheoilleveliscorrectas
showninFigure7.
•Iftheoillevelistoohigh,draintheexcess
oiluntilyouobtainthecorrectoillevelon
thedipstick.Todraintheexcessoil,referto
ChangingtheEngineOil(page17).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurelybyhand.
6
4
ChargingtheBattery
NoPartsRequired
Procedure
Electric-startmodelonly
RefertoChargingtheBattery(page18).
ProductOverview
2
14
1
13
3
4
5
6
7
8
9
10
11
12
g016439
15
16
Figure8
1.Side-dischargedeector
9.Ignitionswitch
2.Sparkplug10.Battery(notshown;
electric-startmodelonly)
3.Dipstick/oil-lltube(not
shown)
11.Rearcutting-heightlever
4.Recoil-starthandle
12.Rear-dischargedeector
5.Fuel-tankcap13.Fuse
6.Handle-locklever
14.Airlter
7.Handleknob(2)
15.Washoutport
8.Upperhandle16.Frontcutting-heightlever
2
1
3
4
g017218
Figure9
Upperhandle
1.Traction-assisthandle3.Blade-controlbar
2.Blade-controlbarlock4.Ignitionswitch
g017219
1
2
34
Figure10
1.Grassbag3.Side-dischargechute
2.Rear-dischargeplug
(installed)
4.Batterycharger
(electric-startmodelonly)
7
Operation
BeforeStarting
RecommendedFuel
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormower
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
•Donothandlegasolinewhensmokingoraround
anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
•Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher
((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
•Donotuseethanolblendsofgasoline,suchasE15
orE85,withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemay
result,whichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizerhas
beenaddedtothefuel.
•Donotaddoiltogasoline.
UsingFuel
Stabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Itkeepsgasolinefreshduringstorageupto90days.
Whenstoringthemachineformorethan90days,
drainthefueltank.
•Itcleanstheenginewhileitisrunning.
•Iteliminatesgum-likevarnishbuildupinthefuel
systems,whichcauseshardstarting.
Addthecorrectamountoffuelstabilizer/conditionerto
thegasolineasrecommendedontheproductlabel.
Note:Afuelstabilizer/conditionerismosteffective
whenitismixedwithfreshgasoline.Toprevent
varnishdepositsinthefuelsystem,useafuel
stabilizer/conditioneratalltimes.
FillingtheFuelTank
1.Cleanaroundthefueltankcap,andremovethecap
fromthetank(Figure11).
1/4 inch (6 mm)
G017515
Figure11
2.Fillthefueltank,leavingatleast1/4inch(6mm)
fromthebottomoftheneckemptytoallowthe
gasolineroomtoexpand(Figure11).
3.Installthefueltankcapandtightenitsecurelyby
hand.
8
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Max.ll:20oz.(0.59l),type:SAE30detergentoil
withanAPIserviceclassicationofSF,SG,SH,SJ,SL,
orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure12).
G017514
Figure12
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltubeandscrewit
inuntilitstops.(Figure12).
5.Removethedipstickandreadtheoillevel;referto
Figure13.
Figure13
1.Theoillevelistoolow;
addoiltothecrankcase.
3.Theoilleveliscorrect.
2.Theoillevelistoohigh;
removeoilfromthe
crankcase.
•Iftheoillevelistoolow,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeat
steps
3through5untiltheoilleveliscorrectas
showninFigure7.
•Iftheoillevelistoohigh,draintheexcess
oiluntilyouobtainthecorrectoillevelon
thedipstick;todraintheexcessoil,referto
ChangingtheEngineOil(page17).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurelybyhand.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblades,causingserious
injury.
•Stoptheengineandwaitforallmovingparts
tostop.
•Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
Adjustthecuttingheightasdesired;referto
Figure14andFigure15.
Note:Toraisethemachine,movethefrontandrear
cuttingheightleversforward;tolowerthemachine,
movethecuttingheightleversrearward.Setthefront
andrearwheelstothesameheightunlessspecial
circumstancesrequireotherwise;refertoCuttingGrass
andCuttingLeavesin
OperatingTips(page15).
1
2
3
4
5
6
7
G017634
Figure14
Frontcutting-heightlever
1.1inch(2.5cm)5.3inches(7.6cm))
2.1-1/2inches(3.8cm)6.3-1/2inches(8.9cm))
3.2inches(5.1cm)7.4inches(10.2cm)
4.2-1/2inches(6.4cm)
9
1
2
3
4
5
6
7
G017635
Figure15
Rearcutting-heightlever
1.1inch(2.5cm)5.3inches(7.6cm))
2.1-1/2inches(3.8cm)6.3-1/2inches(8.9cm))
3.2inches(5.1cm)7.4inches(10.2cm)
4.2-1/2inches(6.4cm)
AdjustingtheHandleHeight
Youcanraiseorlowerthehandletoapositionmore
comfortableforyou.
1.Pullthehandle-lockleverrearwardtodisengagethe
handle-lockpins(
Figure16).
2
G016488
3
1
Figure16
1.Handle-locklever3.Notches
2.Handle-lockpin(2)
2.Rotatethehandleandalignthedesirednotchin
thehandlebrackettothehandle-lockpins;referto
Figure16.
3.Releasethehandle-locklevertosecurethehandle
inplace.
StartingtheEngine
StandardModel
Pulltherecoilhandleslowlyuntilyoufeelresistance,
thenpullitsharply.Allowtheropetoreturntothe
engineslowly.
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
Electric-startModel
Youcanstarttheengineonanelectric-startmodelby
usingeithertheignitionkeyortherecoil-starthandle.
•IgnitionKey:Turnandholdtheignitionkeytothe
Startposition(Figure17);whentheenginestarts,
releasethekey.
Important:Donotattempttostarttheengine
withtheblade-controlbarengaged;otherwise,
youmayblowthefuse.
10
Note:DonotholdtheignitionkeyintheStart
positionforlongerthan5secondstoprevent
burningoutthestartermotor.
G017516
Figure17
•Recoil-startHandle:
1.TurntheignitionkeytotheRunposition
(Figure17).
2.Pulltherecoilhandleslowlytotherearuntilyou
feelresistance,thenpullsharply.Allowtherope
toreturntotheengineslowly.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyour
handsgrippingtheupperhandleandyourelbowsat
yoursides,andthemachinewillautomaticallykeeppace
withyou(
Figure18).
Note:Youcanself-propelthemachinewiththeblades
engagedordisengaged.
G017595
Figure18
Note:Usethetraction-assisthandleinsituations
whenyouneedmorecontrolthanyouhavewiththe
self-propeldrivealone.
StoppingtheEngine
StandardModel
Pressthetoggleswitch(Figure19)totheStopposition,
andwaitfortheenginetostop.
G017636
Figure19
Electric-startModel
1.TurnthekeytotheOffposition(Figure20).
G017517
Figure20
2.Whentheenginestops,removetheignitionkeyand
takeitwithyouwhenyouleavethemachine.
EngagingtheBlade
Whenyoustartyourengine,thebladesdonotturn.You
mustengagethebladestomow .
1.Pulltheblade-control-barlockbacktothe
blade-controlbar,andtheblade-controlbarbackto
thehandle(Figure21).
11
g016484
1
2
Figure21
1.Blade-controlbarlock2.Blade-controlbar
2.Holdtheblade-controlbaragainstthehandle
(Figure22).
g016485
Figure22
DisengagingtheBlade
Releasetheblade-controlbar(Figure23).
G017596
Figure23
Important:Whenyoureleasetheblade-control
bar,thebladesshouldstopwithin3seconds.If
theydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
CheckingtheBlade-stop
SystemOperation
Beforeeachuse,checkthatthebladesstopwithin3
secondsofreleasingtheblade-controlbar.
UsingtheGrassBag
ServiceInterval:Beforeeachuseordaily
Youcanusethegrassbagtochecktheblade-stop
system.
1.Removetherear-dischargeplug.
2.Installtheemptygrassbagonthemachine.
3.Starttheengine.
4.Engagetheblades.
Note:Thebagshouldbegintoinate,indicating
thatthebladesarerotating.
5.Whilewatchingthebag,releasetheblade-controlbar.
Note:Ifthebagdoesnotdeatewithin3seconds
ofreleasingtheblade-controlbar,theblade-stop
systemmaybedeterioratingand,ifignored,could
resultinanunsafeoperatingcondition.Havethe
machineinspectedandservicedbyanAuthorized
ServiceDealer.
6.Stoptheengineandwaitforallmovingpartstostop.
NotUsingtheGrassBag
1.Movethemachineontoapavedsurfaceina
non-windyarea.
2.Setall4wheelstothe3-1/2inch(89mm)cutting
heightsetting.
3.Takeahalfsheetofnewspaperandcrumpleitintoa
ballsmallenoughtogounderthemachine(about3
inchesor75mmindiameter).
4.Placethenewspaperballabout5inches(13cm)in
frontofthemachine.
5.Starttheengine.
6.Engagetheblades.
7.Releasetheblade-controlbarandbegincountingout
3seconds.
8.Onthecountof3,pushthemachinequicklyforward
overthenewspaper.
9.Stoptheengineandwaitforallmovingpartstostop.
10.Gotothefrontofthemachineandcheckthe
newspaperball.
Note:Ifthenewspaperballdidnotgounderthe
machine,repeatsteps
4through10.
11.Ifthenewspaperisunravelledorshredded,the
bladesdidnotstopproperly,whichcouldresultinan
12
unsafeoperatingcondition.ContactanAuthorized
ServiceDealer.
RecyclingtheClippings
Thismachinecomesfromthefactoryreadytorecycle
grassandleafclippingsbackintothelawn.Toprepare
themachinetorecycle:
•Iftheside-dischargechuteisonthemower,remove
itandlowertheside-dischargedeector;refer
to
RemovingtheSide-dischargeChute(page14).
•Ifthegrassbagisonthemachine,removeit;refer
to(page9).
•Iftherear-dischargeplugisnotinstalled,gripitby
thehandle,raisethereardeector,andinsertitinto
therear-dischargechuteuntilthelatchlocksinto
place;referto
Figure24.
1
2
G016490
3
Figure24
1.Reardeector
3.Therear-dischargeplug
installed
2.Inserttherear-discharge
plug
WARNING
Ensurethattherear-dischargeplugisinplace
beforeyourecycletheclippings.Neverengagethe
bladeswithouteithertherear-dischargeplugorthe
grassbaginstalled.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesandother
similardebristobethrowntowardtheoperatoror
bystandersandresultinseriouspersonalinjuryor
death.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Iftheside-dischargechuteisonthemower,
removeitbeforebaggingtheclippings;referto
RemovingtheSide-dischargeChute(page14).
WARNING
Thebladesaresharp;contactingthebladescan
resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Raiseandholdupthereardeector(Figure25).
1
2
G017408
3
Figure25
1.Reardeector
3.Latch
2.Rear-dischargeplug
2.Removetherear-dischargeplugbypullingdownon
thelatchwithyourthumbandpullingtheplugout
fromthemachine(Figure25).
3.Installthebagrodintothenotchesatthebaseofthe
handleandrockthebagbackandforthtoensure
thattherodisseatedatthebottomofbothnotches;
refertoFigure26.
13
G016513
1
2
Figure26
1.Bagrod
2.Notch(2)
4.Lowerthereardeectoruntilitrestsonthegrassbag.
RemovingtheGrassBag
Toremovethebag,reversethestepsinInstallingthe
GrassBagabove.
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemachine,removeitandinsert
therear-dischargeplug;referto
(page9)before
side-dischargingtheclippings.
Important:Ensurethattherear-dischargeplugis
inplacebeforeyourecycletheclippings(Figure24).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheSide-dischargeChute
Withthechuteinyourrighthand:
1.Liftopentheside-dischargedeector(Figure27).
G017521
1
2
Figure27
1.Side-dischargedeector2.Side-dischargechute
2.Installtheside-dischargechuteasshownin
Figure27andFigure28,andclosethedeectoronto
thechute.
G017522
Figure28
RemovingtheSide-dischargeChute
Toremovetheside-dischargechute,reversethestepsin
InstallingtheSide-dischargeChuteabove.
14
OperatingTips
GeneralMowingTips
•Cleartheareaofloosesticks,branches,stones,wire,
twine,andotherdebristhatthebladescouldhit.
•Avoidstrikingsolidobjectswiththeblades.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewire
fromthesparkplug,andexaminethemachinefor
damage.
•Forbestperformance,installnewTororeplacement
bladesforyourmodelbeforethecuttingseason
begins.
•ReplacethebladeswhennecessarywithToro
replacementblades.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeata
time.Donotcutbelowthe2inch(51mm)
settingunlessthegrassissparseoritislatefall
whengrassgrowthbeginstoslowdown;referto
AdjustingtheCuttingHeight(page9).
•Whencuttinggrassover6inches(15cm)tall,mow
atthehighestcuttingheightsettingandwalkslower;
thenmowagainatalowersettingforthebestlawn
appearance.Ifthegrassistoolong,themachinemay
plugandcausetheenginetostall.
•Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
–Replacethebladesorhavethemsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
–Setthecuttingheightonthefrontwheelsanotch
lowerthantherearwheels.
–Cutthegrassmorefrequently.
•Cutonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemachine
toplugortheenginetostall.
WARNING
Mowingwetgrassorleavescanleadtoserious
injuryifyouslipandcontacttheblade.Mow
onlyindryconditions.
CuttingLeaves
•Aftercuttingaleaf-coveredlawn,ensurethatatleast
halfofthelawnshowsthroughthecutleaves.You
mayneedtomowtheleavesagain.
•Iftherearemorethan5inches(13cm)ofleaveson
thelawn,setthefrontcuttingheight1or2notches
higherthantherearcuttingheight.
•Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
15
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Checktheblade-stopsystemoperation.
•Checktheaircleanerandcleanorreplaceit,ifnecessary.
•Checkthecuttingblades.
•Washunderneaththemachine.
Every25hours
•Chargethebattery(electric-startmodelonly).
Every50hours
•Changetheengineoil.
•Servicetheblade-drivesystem.
Beforestorage
•Chargethebattery(electric-startmodelonly).
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
•Servicetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
•Replacethebladesorhavethemsharpened(morefrequentlyifthebladeedges
dullquickly).
•Checkthesparkplug;refertotheEngineOperator’sManual.
•RefertoyourEngineOperator’sManualforadditionalmaintenanceprocedures.
Important:Refertothe
Engine Operator’ s Man ual
foradditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure29).
G017520
1
Figure29
1.Spark-plugwire
Important:Beforetippingthemowertochange
theoilorreplacetheblades,allowthefueltank
torundrythroughnormalusage.Ifyoumust
tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip
themowerontoitssidesothattheairlteris
upintheair.
WARNING
Tippingthemachinemaycausethefueltoleak.
Gasolineisammable,explosive,andcancause
personalinjury.
16
ServicingtheAirFilter
ServiceInterval:Yearly
Beforeeachuseordaily
1.Loosenthefastenerandremovetheairltercover
(
Figure30).
G017216
2
1
3
4
Figure30
1.Cover
3.Filter
2.Fastener4.Base
2.Removeandinspectthelter.
•Ifthelterisdamagedoriswetwithoilorfuel,
replaceit.
•Ifthelterisdirty,tapitonahardsurface
severaltimesorblowthedebrisoutwardfrom
theinteriorofthelterusingcompressedairat
lessthan30psi(207kPa).
Note:Donotbrushorblowdirtfromthe
outsideofthelter;eitherforcesdirtintothe
bers.
3.Cleantheairlterbodyandcoverusingadamprag.
Keepdirtawayfromtheairopening.
4.Installthelterontothebase.
5.Installthecoverandscrewthefastenerdown
securely.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every50hours
Yearly
Max.ll:20oz.(0.59l),type:SAE30detergentoil
withanAPIserviceclassicationofSF,SG,SH,SJ,SL,
orhigher.
1.Ensurethatthefueltankcontainslittleornofuelso
thatfueldoesnotleakoutwhenyoutipthemower
ontoitsside.
2.Runtheengineafewminutesbeforechangingthe
oiltowarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
3.Disconnectthewirefromthesparkplug.Referto
PreparingforMaintenance(page16).
4.Tipthemowerontoitsside,withthedipstickdown,
untiltheupperhandlerestsontheground.
5.Setanoil-drainpanunderthedipstick.
6.Removethedipstickanddraintheusedoilintoan
oil-drainpan(Figure31).
G017281
Figure31
7.Afterdrainingtheusedoil,returnthemowertothe
operatingposition.
8.Removethedipstick(Figure32)andpourabout3/4
ofthecrankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:20oz.(0.59l),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
17
G017514
Figure32
9.Wipeoffthedipstickendwithacleancloth.
10.Insertthedipstickintotheoil-lltube,andscrewit
inuntilitstops.
11.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure33.
Figure33
1.Theoillevelistoolow;
addoiltothecrankcase.
3.Theoilleveliscorrect.
2.Theoillevelistoohigh;
removeoilfromthe
crankcase.
•Iftheoillevelistoolow,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeat
steps
9through11untiltheoilleveliscorrect
asshowninFigure33.
•Iftheoillevelistoohigh,draintheexcess
oiluntilyouobtainthecorrectoillevelon
thedipstick.Todraintheexcessoil,referto
ChangingtheEngineOil(page17).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
12.Installthedipsticksecurelybyhand.
13.Recycletheusedoil.
ChargingtheBattery
ServiceInterval:Every25hours
Beforestorage
Electric-startmodelonly
WARNING
Batteryposts,terminals,andrelatedaccessories
containleadandleadcompounds,chemicals
knowntotheStateofCaliforniatocausecancer
andreproductiveharm.
W ash hands after handling
batter y .
Chargethebatteryfor24hoursinitially,thenmonthly
(every25starts)orasneeded.Alwaysusethecharger
inashelteredarea,andchargethebatteryatroom
temperature(about70°F,or22°C)wheneverpossible.
Note:Themachineisequippedwithanalternator
chargingsystem.
1.Connectthechargertothewireharness,whichis
locatedbelowtheignitionkey(
Figure34).
G017518
Figure34
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge,
recyclethelead-acidbatteryaccordingtolocalcodes.
18
ReplacingtheFuse
Electric-startmodelonly
Ifthebatterydoesnotchargeortheenginedoesnot
turnwiththeelectricstarter,thefusemaybeblown;
replaceitwitha40-ampplug-intypefuse.
Important:Youcannotstartthemachinewith
theelectricstarterorchargethebatteryunlessa
workingfuseisinstalled.
1.Openthesealedfuseholderandreplacethefuse
(
Figure35).
1
g016487
Figure35
1.Fuseholder
2.Closethecovertothefuseholder,andensurethatit
issealedtightly.
ReplacingtheBattery
Electric-startmodelonly
RemovingtheOldBattery
1.ContactanAuthorizedPartsDealertoobtaina
replacementbattery.
2.Removethebeltcover;refertostep
1of
ServicingtheBlade-driveSystem(page20).
3.Removetherear-dischargeplug.
4.Movethehandletotheverticalposition.
5.Removethe4smallboltsthatholdtherear-deector
andhandle-lockleverassemblyinplace.
6.Foldthehandleallthewayforward.
7.Removetherear-deectorandhandle-locklever
assembly(
Figure36).
G017523
1
Figure36
1.Rear-deectorandhandle-lockleverassembly
8.Removethecoverfromthebattery.
9.Disconnecttheleadsfromthebattery.
10.Removeandbatteryandrecycleit.
Note:Recyclethebatteryaccordingtoyourstate
andlocalregulations.
InstallingtheNewBattery
1.Cleanthebattery-holdingareaonthemower
housing.
2.Setthenewbatteryinplaceonthemowerhousing.
3.Connecttheleadstothenewbattery.
Note:Ensurethatyouconnecttheblack(negative)
wiretothenegative(-)terminalandthered(positive)
wiretothepositive(+)terminal.
4.Installthecoverontothebattery.
Note:Ensurethatthecovertsproperlyoverthe
wiringharness.
5.Installtherear-deectorandhandle-locklever
assemblyontothemachine.
6.Raisethehandletotheverticalposition.
7.Securetheshroudwiththe4smallboltsthatyou
removedinstep
5ofRemovingtheOldBattery.
8.Installtherear-dischargeplug.
9.Returnthehandletotheoperatingposition.
19
AdjustingtheSelf-propelDrive
Cable
Wheneveryouinstallanewself-propelcable,orif
theself-propeldriveisoutofadjustment,adjustthe
self-propel-drivecable.
1.Loosenthecablesupportnut(
Figure37).
Figure37
2.Pulldownthecablejacket(towardthemower)until
thereisnoslackinthecable(Figure38).
Figure38
3.Tightenthenutonthecablesupport.
ServicingtheBlade-drive
System
ServiceInterval:Every50hours
1.Removetheblade-drivesystemcover(Figure39).
G016491
1
2
Figure39
1.Bolts
2.Cover
2.Brushorblowoutdebrisfromtheinsideofthe
shieldandaroundalltheparts.
3.Holda0.010-inchfeelergauge,apieceofpaper,ora
notecardagainstthewallandslideitdownbehind
thebelttensionspring.
Note:Ifthereisavisiblegapbetweenthegauge
andthespring,tightentheadjustingboltandthenut
untilthepaperbarelyslidesfreelyinandoutofthe
gap(
Figure40).
g017221
2
1
3
4
5
6
Figure40
1.Belt-tensionspring4.Adjustingnut
2.Adjustingbolt5.Blade-drivebelt
3.Gap
6.Wall
20
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Toro 20199 User manual

Toro
Brand
Toro
Model
20199
Category
Mini tillers
Type
User manual
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