Generac 10 kVA G0070481 User manual

Owner’s Manual

Australian 50 Hz Air-Cooled Generators

8 kVA to 13 kVA

SAVE THIS MANUAL FOR FUTURE REFERENCE

www.generac.com/au

+61 (02) 9071 8188

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

ii Owner’s Manual for Australian 50 Hz Air-Cooled Generators

Use this page to record important information about this generator set.

Record the information found on the unit data label on this

page. See General Information for the location of unit data

label. The unit has a label plate affixed to the inside partition,

to the left of the control panel console as shown in Figure 2-1.

See Operation for directions on how to open the top lid and

remove the front panel.

Always supply the complete model and serial numbers of the

unit when contacting an Independent Authorized Service

Dealer (IASD) about parts and service.

Operation and Maintenance: Correct maintenance and care

of the generator ensures a minimum number of problems and

keeps operating expenses at a minimum. It is the operator’s

responsibility to perform all safety checks, to verify all mainte-

nance for safe operation is performed promptly, and to have

the equipment inspected periodically by an IASD. Normal

maintenance, service, and replacement of parts are the

responsibility of the owner/operator and are not considered

defects in materials or workmanship within the terms of the

warranty. Individual operating habits and usage may contrib-

ute to the need for additional maintenance or service.

When the generator requires servicing or repairs, Generac

recommends contacting an IASD for assistance. Authorized

service technicians are factory-trained and are capable of

handling all service needs. To locate the nearest IASD,

please visit the dealer locator at:

www.generac.com/Service/DealerLocator/.

Model:

Serial:

Prod Date Week:

Volts:

LPV Amps:

NG Amps:

Hz:

Phase:

Controller P/N:

STA MAC ID:

SSID:

Owner’s Manual for Australian 50 Hz Air-Cooled Generators iii

Section 1: Safety Rules & General

Information

Introduction ..........................................................1

Read This Manual Thoroughly ....................................1

Safety Rules .........................................................1

How to Obtain Service .................................................2

General Hazards ..................................................2

Exhaust Hazards ..................................................3

Electrical Hazards ................................................3

Fire Hazards .........................................................3

Explosion Hazards ...............................................4

Battery Hazards ...................................................4

Section 2: General Information

The Generator Set ................................................7

Specifications ......................................................9

Generator Set ..............................................................9

Engine .........................................................................9

Protection Systems ...........................................10

Emission Information ........................................10

Fuel Requirements ............................................10

BTU Content ..............................................................10

Battery Requirements .......................................10

Battery Charger ..................................................10

Engine Oil Requirements ..................................10

Activating the Generator Set ............................10

Wi-Fi Module ......................................................10

Replacement Parts ............................................11

Accessories ........................................................11

Section 3: Operation

Site Prep Verification .........................................13

Generator Set Enclosure ...................................13

Opening the Lid .........................................................13

Front Access Panel Removal ....................................14

Intake Side Panel Removal .......................................14

Main Line Circuit Breaker (Generator

Set Disconnect) .................................................14

LED Indicator Lights ......................................... 15

Control Panel Interface ..................................... 15

Using the Control Panel Interface .............................15

Interface Menu Displays ................................... 15

LCD Panel .................................................................15

Menu System Navigation ..........................................16

Setting the Exercise Timer ............................... 18

Battery Charger .................................................18

Operating Modes ............................................... 19

Transfer Switch Operation ................................ 19

Automatic Sequence of Operation ...................19

Utility Failure ..............................................................19

Cranking ....................................................................19

Cold Smart Start ........................................................20

Cleaning Cycle ..........................................................20

Load Transfer ............................................................20

Shutting Generator Down While Under

Load or During a Utility Outage ....................... 20

Section 4: Maintenance

Maintenance .......................................................21

Preparing for Maintenance ............................... 21

Performing Scheduled Maintenance ............... 21

Checking Engine Oil Level ............................... 23

Engine Oil Requirements ..........................................23

Required Oil ..............................................................23

Changing the Oil and Oil Filter .........................23

Servicing the Air Cleaner ..................................24

Spark Plug(s) .....................................................24

Valve Clearance Adjustment ............................ 24

Checking Valve Clearance ........................................25

Adjusting Valve Clearance ........................................25

Battery Maintenance ......................................... 26

Inspecting the Battery ................................................26

Cleaning the Sediment Trap .............................27

Post Maintenance Checks ................................ 27

Performing Leak Test ................................................28

Table of Contents

iv Owner’s Manual for Australian 50 Hz Air-Cooled Generators

Attention After Submersion ..............................28

Corrosion Protection .........................................28

Remove From, and Return To Service

Procedure ...........................................................28

Remove From Service .............................................. 28

Return to Service ...................................................... 29

Section 5: Troubleshooting/Quick Reference

Guide

Generator Set Troubleshooting ........................31

Quick Reference Guide .....................................33

Safety Rules & General Information

Owner’s Manual for Australian 50 Hz Air-Cooled Generators 1

Section 1: Safety Rules & General Information

Introduction

Thank you for purchasing this compact, high perfor-

mance, air-cooled, engine-driven generator set. It is

designed to automatically supply electrical power to oper-

ate critical loads during a utility power failure.

This unit is factory installed in an all-weather, metal

enclosure that is intended exclusively for outdoor installa-

tion. This generator set will operate using either vapor

withdrawn liquid propane (liquid propane gas [LPG]) or

natural gas (NG).

NOTE: This generator set is suitable for supplying typical

residential loads such as induction motors (sump pumps,

refrigerators, air conditioners, furnaces, etc.), electronic

components (computer, monitor, TV, etc.), lighting loads,

and microwaves, when sized correctly. This unit is

equipped with a Wi-Fi

module, which enables the gen-

erator set owner to monitor generator set status from

anywhere they have Internet access.

NOTE: Wi-Fi

is a registered trademark of Wi-Fi Alli-

ance

The information in this manual is accurate based on

products produced at the time of publication. The manu-

facturer reserves the right to make technical updates,

corrections, and product revisions at any time without

notice.

Read This Manual Thoroughly

If any portion of this manual is not understood, contact

the nearest Independent Authorized Service Dealer

(IASD) for starting, operating, and servicing procedures.

The owner is responsible for correct maintenance and

safe use of the unit.

This manual must be used in conjunction with all other

supporting product documentation supplied with the

product.

SAVE THESE INSTRUCTIONS for future reference. This

manual contains important instructions that must be fol-

lowed during placement, operation, and maintenance of

the unit and its components. Always supply this manual

to any individual that will use this unit, and instruct them

on how to correctly start, operate, and stop the unit in

case of emergency.

Safety Rules

The manufacturer cannot anticipate every possible cir-

cumstance that might involve a hazard. The alerts in this

manual, and on tags and decals affixed to the unit, are

not all inclusive. If using a procedure, work method, or

operating technique that the manufacturer does not spe-

cifically recommend, verify that it is safe for others and

does not render the equipment unsafe.

Throughout this publication, and on tags and decals

affixed to the unit, DANGER, WARNING, CAUTION, and

NOTE blocks are used to alert personnel to special

instructions about a particular operation that may be haz-

ardous if performed incorrectly or carelessly. Observe

them carefully. Alert definitions are as follows:

NOTE: Notes contain additional information important to

a procedure and will be found within the regular text of

this manual.

These safety alerts cannot eliminate the hazards that

they indicate. Common sense and strict compliance with

the special instructions while performing the action or

service are essential to preventing accidents.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Safety Rules & General Information

2 Owner’s Manual for Australian 50 Hz Air-Cooled Generators

How to Obtain Service

When the generator set requires servicing or repairs,

contact an IASD for assistance. Service technicians are

factory trained and are capable of handling all service

needs. For assistance contact:

PR Australia Pty Ltd

3 The Crescent

Kingsgrove, NSW 2208

Australia

Ph: +61 (02) 9071 8188

Fax: +61 (02) 9071 8189

www.generac.com/au

Always supply the complete model number and serial

number of the unit as given on its data decal located on

the generator set when contacting PR Australia about

parts and service. See The Generator Set section in the

owner’s manual for decal location.

General Hazards

(000190)

DANGER

Loss of life. Property damage. Installation must always

comply with applicable codes, standards, laws and

regulations. Failure to do so will result in death

or serious injury.

Automatic start-up. Disconnect utility power and

render unit inoperable before working on unit.

Failure to do so will result in death or serious injury.

(000191)

DANGER

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

WARNING

Equipment damage. This unit is not intended for use as a

prime power source. It is intended for use as an intermediate

power supply in the event of temporary power outage only.

Doing so could result in death, serious injury, and

equipment damage.

(000247a)

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

(000182a)

WARNING

Equipment damage. Only qualified service personnel may

install, operate, and maintain this equipment. Failure to follow

proper installation requirements could result in death, serious

injury, and equipment or property damage.

(000187)

WARNING

Electrocution. Potentially lethal voltages are generated

by this equipment. Render the equipment safe before

attempting repairs or maintenance. Failure to do so

could result in death or serious injury.

(000155a)

WARNING

Electric shock. Only a trained and licensed electrician

should perform wiring and connections to unit. Failure

to follow proper installation requirements could result in

death, serious injury, and equipment or property damage.

(000115)

WARNING

Moving Parts. Do not wear jewelry when

starting or operating this product. Wearing

jewelry while starting or operating this product

could result in death or serious injury.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and

appendages away from moving parts. Failure

to do so could result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not

touch hot surfaces. Keep machine away from

combustibles during use. Hot surfaces could

result in severe burns or fire.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

WARNING

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to

service this equipment and could result in death or

serious injury.

(000215)

Safety Rules & General Information

Owner’s Manual for Australian 50 Hz Air-Cooled Generators 3

• Inspect generator set regularly, and contact the

nearest IASD for parts needing repair or replace-

ment.

Exhaust Hazards

• The generator set must be installed and operated

outdoors only.

Electrical Hazards

Fire Hazards

WARNING

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death or serious injury.

(000228)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury.

(000216)

Asphyxiation. Running engines produce

carbon monoxide, a colorless, odorless,

poisonous gas. Carbon monoxide, if not

avoided, will result in death or serious injury.

(000103)

DANGER

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000150)

DANGER

Electrocution. Never connect this unit to the electrical

system of any building unless a licensed electrician

has installed an approved transfer switch. Failure to

do so will result in death or serious injury.

(000237)

DANGER

Electrical backfeed. Use only approved switchgear to

isolate generator from the normal power source.

Failure to do so will result in death, serious injury,

and equipment damage.

(000152)

DANGER

Electrocution. Verify electrical system is

properly grounded before applying power.

Failure to do so will result in death or serious

injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power

source, if not avoided, will result in death

or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

WARNING

Fire hazard. Do not obstruct cooling and

ventilating airflow around the generator. Inadequate

ventilation could result in fire hazard, possible

equipment damage, death or serious injury.

(000217)

Safety Rules & General Information

4 Owner’s Manual for Australian 50 Hz Air-Cooled Generators

Comply with regulations the local agency for workplace

health and safety has established. Also, verify that the

generator set is installed in accordance with the manu-

facturer’s instructions and recommendations. Following

correct installation, do nothing that might alter a safe

installation and render the unit in noncompliance with the

aforementioned codes, standards, laws, and regulations.

Explosion Hazards

Battery Hazards

WARNING

Fire and explosion. Installation must comply

with all local, state, and national electrical

(000218)

building codes. Noncompliance could result in unsafe

operation, equipment damage, death or serious injury.

WARNING

Fire hazard. Use only fully-charged fire

(000252)

extinguishers rated according to applicable industry

standards. Improperly rated fire extinguishers will not

extinguish electrical fires in standby generators.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

to use required safety equipment could result

in death or serious injury.

(000257)

Electrocution. Refer to local codes and

standards for safety equipment required when

working with a live electrical system. Failure

(000147)

WARNING

Risk of Fire. Unit must be positioned in a

manner that prevents combustible material

accumulation underneath. Failure to do so

could result in death or serious injury.

(000192)

DANGER

Explosion and fire. Fuel and vapors are extremely

flammable and explosive. No leakage of fuel is

permitted. Keep fire and spark away. Failure to do

so will result in death or serious injury.

(000151a)

DANGER

Explosion and fire. Connection of fuel source must be

completed by a qualified professional technician or

contractor. Incorrect installation of this unit will result in

death, serious injury, and property and equipment damage.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000110)

WARNING

Risk of Fire. Hot surfaces could ignite

combustibles, resulting in fire. Fire could

result in death or serious injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000162)

WARNING

Explosion. Do not dispose of batteries in a fire. Batteries

are explosive. Electrolyte solution can cause burns and

blindness. If electrolyte contacts skin or eyes, flush with water

and seek immediate medical attention.

(000137a)

WARNING

Explosion. Batteries emit explosive gases while charging.

Keep fire and spark away. Wear protective gear when

working with batteries. Failure to do so could result in

death or serious injury.

(000164)

WARNING

Electrical shock. Disconnect battery ground

terminal before working on battery or battery

wires. Failure to do so could result in death

or serious injury.

Safety Rules & General Information

Owner’s Manual for Australian 50 Hz Air-Cooled Generators 5

Always recycle batteries in accordance with local laws

and regulations. Contact your local solid waste collection

site or recycling facility to obtain information on local

recycling processes. For more information on battery

recycling, visit the Battery Council International website

at: http://batterycouncil.org

(000138a)

WARNING

Risk of burns. Batteries contain sulfuric acid and

can cause severe chemical burns. Wear protective

gear when working with batteries. Failure to do

so could result in death or serious injury.

(000163a)

WARNING

Risk of burn. Do not open or mutilate batteries.

Batteries contain electrolyte solution which can

cause burns and blindness. If electrolyte contacts

skin or eyes, flush with water and seek immediate

medical attention.

WARNING

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death or serious injury.

(000228)

Safety Rules & General Information

6 Owner’s Manual for Australian 50 Hz Air-Cooled Generators

This page intentionally left blank.

General Information

Owner’s Manual for Australian 50 Hz Air-Cooled Generators 7

Section 2: General Information

The Generator Set

Figure 2-1. 8 kVA—Components and Control Locations

A Lock with cover F Exhaust enclosure L Composite base Q Fuel regulator vents (2)

Main line circuit breaker

(MLCB) (generator

disconnect)

G Status LED indicators M Oil dipstick R Wi-Fi module

C Airbox with air cleaner H Oil drain N Sediment trap S Data plate location

D Control panel J Oil fill cap O Fuel regulator

Battery compartment

(battery not supplied)

K Oil filter P Fuel inlet

001363

General Information

8 Owner’s Manual for Australian 50 Hz Air-Cooled Generators

Figure 2-2. 10 kVA and 13 kVA—Components and Control Locations

A Lock with cover F Exhaust enclosure L Composite base P Fuel inlet

MLCB (generator

disconnect)

G Status LED indicators M Data plate location Q Fuel regulator vents (2)

C Airbox with air cleaner H Oil drain N Sediment trap R Wi-Fi module

D Control panel J Oil fill cap O Fuel regulator S Oil dipstick

Battery compartment

(battery not supplied)

K Oil filter

002708

General Information

Owner’s Manual for Australian 50 Hz Air-Cooled Generators 9

Specifications

Generator Set

Engine

A detailed specification sheet for a particular generator set is available from an IASD.

Model 8 kVA 10 kVA 13 kVA

Rated voltage 220 / 230 / 240

Rated maximum load

current (a) at rated

voltage*

36.4 / 34.8 / 33.3 45.5 / 43.5 / 41.7 59.1 / 56.5 / 54.2

Main circuit breaker 40 A 50 A 63 A

Phase 1

Rated AC frequency 50 Hz

Battery requirement

Group 26R, 12 volts and 540 CCA minimum

(See Replacement Parts)

Enclosure Aluminum

Weight (kg / lbs) 154.7 / 341.0 176.4 / 389.0 192.8 / 425.0

Normal operating range

This unit is tested in accordance to UL 2200 standards with an operating temperature of -29 °C (-20 °F) to 50 °C

(122 °F). For areas where temperatures fall below 0 °C (32 ºF) a cold weather kit is recommended. When operated

above 25 °C (77 °F) there may be a decrease in engine power. (Please reference the engine specifications section.

These generators are rated in accordance with UL 2200, Safety Standard for Stationary Engine Generator Assemblies, and CSA-C22.2 No. 100-04

Standard for Motors and Generators.

* Natural gas ratings will depend on specific fuel BTU / joules content. Typical derates are between 10-20% of the LP gas rating.

** Circuits to be moved must be protected by same size breaker. For example, a 15A circuit in the main panel must be a 15A circuit in the transfer

switch.

Model 8 kVA 10 kVA / 13 kVA

Engine type Generac G-force 500 Series Generac G-force 1000 Series

Number of cylinders 2 2

Displacement 530 cc 999 cc

Cylinder block Aluminum w/ cast iron sleeve

Recommended spark plug See Replacement Parts

Spark plug gap 0.76 mm (0.030 in) 1.02 mm (0.040 in)

Valve clearance 0.05–0.1 mm (0.002–0.004 in) 0.05–0.1 mm (0.002–0.004 in)

Starter 12 VDC

Oil capacity including filter Approx. 1.6 L (1.7 qts) Approx. 1.8 L (1.9 qts)

Recommended oil filter See Replacement Parts

Recommended air filter See Replacement Parts

Engine power is subject to and limited by such factors as fuel BTU/joules, ambient temperature and altitude. Engine power decreases about 3.5% for

each 304.8 m (1000 ft) above sea level, and also will decrease about 1% for each 6 °C (10 °F) above 15 °C (60 °F) ambient temperature.

General Information

10 Owner’s Manual for Australian 50 Hz Air-Cooled Generators

Protection Systems

The generator set may need to run for long periods of

time with no operator present to monitor engine/genera-

tor set conditions. The generator set is equipped with

protection systems to automatically shut down unit to

protect against potentially damaging conditions. Some of

these systems include:

Alarms:

Warnings:

The control panel contains a display which alerts the

operator when a fault condition occurs. The above list is

not all inclusive. See Operation for more information

about alarms and control panel operation.

NOTE: A warning will indicate a condition on the genera-

tor set that should be addressed, but will not shut down

the unit. An alarm will shut down the unit to protect sys-

tem from any damage. In the event of an alarm, a user

can clear the alarm and restart the unit prior to contacting

an IASD. Contact an IASD if the intermittent issue per-

sists.

Emission Information

The engine used in this generator set is not certified to

United States EPA emission standards, or any other

emission standards. Sale or use of this generator set is

not legal in the U.S or any country which has emission

standards applicable to this product.

Fuel Requirements

The engine has been fitted with a dual fuel carburetion

system. The unit will run on NG or LP gas, but it has been

factory set to run on NG. The fuel system will be config-

ured for the available fuel source during installation.

BTU Content

Recommended fuels should have a MJ (BTU) content of

at least 37.26 MJ/m

(1,000 BTU/ft

) for NG, or at least

93.15 MJ/m

(2,500 BTU/ft

) for LP gas.

NOTE: If converting to LP gas from NG, a minimum LP

tank size of 946 L (250 gal) is recommended. See instal-

lation manual for complete procedures and details.

NOTE: Some regions require installation of an auxiliary

fuel field install kit. If kit is required, see installation man-

ual for information on how to purchase and install parts.

Battery Requirements

12 volts, Group 26R 540CCA minimum or Group 35 AGM

650CCA minimum (not included with unit.) See Mainte-

nance for correct battery maintenance procedures.

Battery Charger

The battery charger is integrated into the control panel

module in all models. It operates as a smart charger,

which verifies output charging levels are safe and contin-

uously optimized to promote maximum battery life.

NOTE: Do not use external battery chargers.

Engine Oil Requirements

See Engine Oil Requirements.

Activating the Generator Set

Generator set should be activated upon initial startup.

See installation manual for more information.

Wi-Fi Module

Generator set is equipped with a Wi-Fi module. See Wi-

Fi module owner’s manual for more information.

• High Temperature

• Low Oil Pressure

• Overcrank

• Overspeed

• Overvoltage

• Undervoltage

• Overload

• Underspeed

• Rpm Sensor Loss

• Controller Fault

• Wiring Error

• Stepper Overcurrent

• Charger Warning

• Charger Missing AC

• Low Battery

• Battery Problem

• Exercise Set Error

• USB Warning

• Download Failure

(000105)

DANGER

Explosion and Fire. Fuel and vapors are

extremely flammable and explosive. Add fuel

in a well ventilated area. Keep fire and spark

away. Failure to do so will result in death

or serious injury.

General Information

Owner’s Manual for Australian 50 Hz Air-Cooled Generators 11

Replacement Parts

Accessories

NOTE: Performance enhancing accessories are available for air-cooled generator sets. Contact an IASD or visit

www.generac.com for additional information on replacement parts, accessories, and extended warranties. See also

http://www.ordertree.com/generac/air-cooled-homestandby-generators/.

Description 8 kVA 10 kVA 13 kVA

26R Exide battery 0H3421S

Spark plug

0E9368

(RL87YC or equivalent)

0G0767A

(RC12YC or equivalent)

Oil filter 070185E

Air filter 0E9371A 0J8478

Control panel fuse 0D7178T

Transfer switch fuses See transfer switch manual for part number

Accessory Description

Cold Weather Accessories*—

• Battery Pad Warmer

• Oil Warmer

• * each sold separately

• Recommended in areas where temperatures fall below -18 °C (0 °F).

(Not necessary for use with AGM-style batteries)

• Recommended in areas where temperatures fall below -18 °C (0 °F).

Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator set along

with oil recommendations.

Fascia Base Wrap The fascia base wrap snaps together around the bottom of the new air-cooled

generator sets.

This offers a sleek, contoured appearance as well as protection from rodents and

insects by covering the lifting holes located in the base. Requires use of the

mounting pad shipped with generator set.

Touch-Up Paint Kit It is very important to maintain the look and integrity of the generator set enclosure.

This kit includes touch-up paint and instructions.

General Information

12 Owner’s Manual for Australian 50 Hz Air-Cooled Generators

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Operation

Owner’s Manual for Australian 50 Hz Air-Cooled Generators 13

Section 3: Operation

Site Prep Verification

The generator set must be installed so airflow into and

out of generator set is not impeded. Mechanical and

gravity outdoor air intake openings for air distribution and

supply systems must be located no less than 3.05 m (10

ft) horizontally from generator set enclosure. See Section

401.4 in the ICC Mechanical Code for additional informa-

tion. Verify all shrubs or tall grasses within 0.91 m (3 ft) of

intake and discharge louvers on sides of the enclosure

have been removed. Install unit on high ground where

water levels will not rise and endanger it. Unit must not

operate in or be subjected to standing water. Verify all

potential water sources such as water sprinklers, roof

run-off, rain gutter downspouts, and sump pump dis-

charges are directed away from generator set enclosure.

Generator Set Enclosure

The lid will be locked. A set of keys is attached to card-

board on top of generator set when it is shipped. An addi-

tional set of keys is attached to the pallet bracket on front

intake end of generator set.

NOTE: Enclosed keys provided with this unit are

intended for service personnel use only.

Opening the Lid

See Figure 3-1. Two locks secure lid—one on each side

(A). Open protective rubber cap to access keyhole, and

press down on lid above side lock and unlock latch to

correctly open the lid. Repeat for other side. Lid may

appear stuck if pressure is not applied from the top.

Always verify side locks are unlocked before attempting

to lift lid.

Figure 3-1. Opening the Lid

(000190)

DANGER

Loss of life. Property damage. Installation must always

comply with applicable codes, standards, laws and

regulations. Failure to do so will result in death

or serious injury.

Automatic start-up. Disconnect utility power and

render unit inoperable before working on unit.

Failure to do so will result in death or serious injury.

(000191)

DANGER

WARNING

Fire hazard. Do not obstruct cooling and

ventilating airflow around the generator. Inadequate

ventilation could result in fire hazard, possible

equipment damage, death or serious injury.

(000217)

Risk of fire. Keep air inlet and exhaust areas

WARNING

(000251)

free from leaves, grass, snow and other debris.

Failure to do so could result in death, serious injury,

property, and equipment damage.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

CAUTION

(000229)

Equipment or property damage. Do not block air

intake or restrict proper air flow. Doing so could

result in unsafe operation or damage to unit.

009209

Operation

14 Owner’s Manual for Australian 50 Hz Air-Cooled Generators

Front Access Panel Removal

See Figure 3-2. Remove front access panel (A) by lifting

it straight up and out once lid is open.

NOTE: Always lift front access panel straight up before

pulling away from enclosure (B, C). Do not pull panel

away from enclosure before lifting up (D).

Figure 3-2. Remove Front Access Panel

Intake Side Panel Removal

See Figure 3-3. Intake side panel (A) must be removed

to access the battery compartment, fuel regulator, and

sediment trap.

1. Raise lid and remove front panel.

2. Use a hex wrench to remove two mounting screws

(B) and L-bracket screw (C).

3. Lift intake side panel up and away from generator

set.

NOTE: Always lift intake side panel straight up before

pulling away from enclosure. Do not pull intake side

panel away from enclosure before lifting up (D).

Figure 3-3. Intake Side Panel Removal

Main Line Circuit Breaker (Generator

Set Disconnect)

See Figure 3-4. This is a 2-pole breaker (A) rated

according to relevant specifications.

Indicator (B) Identifier—Green means OFF (OPEN). Red

means ON (CLOSED).

Figure 3-4. Main Line Circuit Breaker (MLCB)

009210

002961

003585

Operation

Owner’s Manual for Australian 50 Hz Air-Cooled Generators 15

LED Indicator Lights

See Figure 3-5. Three LEDs are visible behind a translu-

cent lens on the generator set side panel. These LEDs

indicate the operating status of the generator set.

Figure 3-5. LED Indicator Lights

• Green LED “Ready” light (A) illuminates when

mains power is present and control panel button is

in AUTO. The LED flashes when the automatic

transfer switch converts to generator set power

during a mains power outage.

• Red LED “Alarm” light (B) illuminates when gener-

ator is OFF or a fault is detected. Contact an IASD.

• Yellow LED “Non-Critical Alert” light (C) illuminates

when scheduled maintenance is required.

NOTE: Yellow LED may be illuminated at same time as

either the red or green LED.

Control Panel Interface

See Figure 3-6. The control panel interface (A) is located

under lid of the enclosure. Verify both left and right side

locks are unlocked before attempting to lift lid of enclo-

sure. Open lid as directed in Opening the Lid.

The 7.5A fuse is located beneath rubber cover (B) to the

right of the control panel.

Verify both left and right side locks are securely out of the

way before closing lid.

Figure 3-6. Generator Control Panel

All appropriate panels must be in place during any opera-

tion of generator set. This includes operation by a servic-

ing technician while conducting troubleshooting pro-

cedures.

Using the Control Panel Interface

NOTE: Damage caused by mis-wiring of the

interconnect wires is not warrantable.

Interface Menu Displays

LCD Panel

001791

001798

Button Description of Operation

AUTO Activates fully automatic system operation. It

allows unit to automatically start and exercise

generator set according to exercise timer (see

Setting the Exercise Timer).

Green LED flashes when automatic transfer

switch converts to generator set power during a

mains power outage.

OFF Shuts down engine and prevents automatic

operation of unit.

MANUAL Cranks and starts generator set. Transfer to

standby power will not occur unless there is a

mains power failure.

Blue LED flashes when automatic transfer

switch converts to generator set power during a

mains power outage.

Feature Description

HOME

page

Default page that is displayed if no buttons are

pressed for 60 seconds. Normally shows current

status message and current date and time. High-

est priority active alarm/warning is automatically

posted on page, as well as flashing the backlight

when such a condition is detected. In the case of

multiple alarms/warnings, only first message will

be displayed. Press OFF button and then press

ENTER button to clear an alarm or warning.

When “Hours of Protection” is displayed, this rep-

resents total time unit has been monitoring mains

power supply and ready to provide backup power

if needed.

Display

Backlight

Normally off. Backlight will automatically light and

remain on for 30 seconds if user presses any but-

ton.

MAIN

page

Allows user to navigate to all other pages or sub-

menus by using arrow keys and ENTER button.

Page can be accessed at any time with several

presses of dedicated ESCAPE button. Each

press of ESCAPE button takes user to previous

menu until MAIN MENU displays. This page con-

tains information for - History; Status; Edit;

Debug.

Operation

16 Owner’s Manual for Australian 50 Hz Air-Cooled Generators

Menu System Navigation

To get to MENU, use ESCAPE button from any page. Multiple presses of ESCAPE button may be required before

reaching MENU page. Navigate to desired menu by using ↑/↓ buttons. Press ENTER button when desired menu is dis-

played and flashing.

Figure 3-7. Navigation Menu

EVOLUTION 2.0 / SYNC 3.0 HSB MENU MAP

Switched to “OFF”

Hours of Protection

0 (H)

Note: Menu functions and features may vary

depending on unit model and firmware revision.

* Hours of Protection and

number of hours will flash

every 5 seconds when

displayed.

Ready to Run

Hours of Protection

0 (H)

Utility Loss Delay

Pausing for 13 sec.

Cranking

Attempt # 3

Running in Exercise

Hours of Protection

0 (H)

Running

Cooling Down

Running - Warning

“Warning Message”

Warning Message(s)

Low Battery

Exercise Set Error

Service Schedule A

Service Schedule B

Inspect Battery

Stopping...

FIRMWARE ERROR-9

Fuel Pressure

Battery Problem

Charger Warning

Charger Missing AC

Overload Warning

SEEPROM ABUSE

USB Warning

Download Failure

Overload Warning

No WIFI Module

No WIFI Router Comms

No WIFI Server Comms

Cranking - Warning

“Warning Message”

Alarm Message(s)

High Engine Temp

Low Oil Pressure

Overcrank

Overspeed

RPM Sense Loss

Underspeed

Controller Fault

FIRMWARE ERROR-7

WIRING ERROR

Overvoltage

Undervoltage

Overload Remove Load

Low Volts Remove Load

Stepper Overcurrent

Auxiliary Shutdown

Emergency Stop

Fuse Problem

Loss of Speed Signal

Loss of Serial Link

Stopped - Warning

“Warning Message”

Cranking

Pausing for 13 sec

Running

Hours of Protection

0 (H)

Running

Warming Up

Running - Alarm

“Alarm Message”

Cranking - Alarm

“Alarm Message”

Switched OFF

Hours of Protection

0 (H)

UP ARROW =

DOWN ARROW = -

006667a

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Generac 10 kVA G0070481 User manual

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