HySecurity SwingSmart DC Slow Down Kit Installation guide

Type
Installation guide
Page 1
www.hysecurity.com © 2015 P/N MX3903 D0701 Rev A
Installation Instructions
MX3903
SwingSmart DC SlowDown Kit
Package: Loctite (5 ml), Gearbox pulley, Drive belt
Tools Required:
Phillips head screwdriver
7/16-inch box end wrench (or crescent wrench)
3/32-inch (2 mm) hex key
Propane torch to warm Loctite and ease gearbox pulley removal
Remove SwingSmart Covers
1. Remove the top cap by unscrewing the knob.
2. Unfasten the side cover latches and remove the front cover.
3. Turn o the AC and DC power switches.
4. To remove the rear cover:
Use a Phillips head screwdriver to remove two screws that secure the top of
the rear cover.
Remove the two wing nuts that secure the rear cover to the base plate.
Set the rear cover and all cover fasteners aside.
CAUTION
Due to wind load factors and heavier gate aspects, be sure to secure the
SwingSmart chassis to its concrete base using all six anchor bolts. Legacy
chassis requires two additional drill holes for anchor bolts.
Replace the Gearbox Pulley
5. To remove the drive belt, loosen the two motor bracket nuts using a 7/16-inch
box end or crescent wrench. Slide the motor bracket to relieve belt tension.
6. Remove the drive belt.
Drive belt
Top cover
DC power switch
AC power switch
Front cover
To replace the
drive belt, loosen
2 nuts on the
carriage bolts.
Retighten the
fasteners when
adjustments are
complete. Slide the motor bracket.
Set screws (2x)
Rear cover
Gearbox
Rear cover
screws
Wing nuts
Anchor bolt
mounts (6x)
Page 2
www.hysecurity.com © 2015 P/N MX3903 D0701 Rev A
7. Two set screws hold the gearbox pulley in place. Use a 3/32-inch (2 mm) hex
key to remove the two set screws and slide the pulley o the gearbox shaft.
NOTE: Loctite is placed on the set screws at the factory. If needed, use a
propane torch to warm the set screws and soften the Loctite, to ease set screw
removal.
Swap Pulleys
8. Take the large pulley from the Slow Down kit and remove its two set screws.
9. Slide the pulley onto the gearbox shaft.
10. Install the drive belt supplied with the kit. Adjust the position of the pulley so
that the drive belt is centered.
11. Place a drop of Loctite on each set screw as you insert them and secure the
pulley to the gearbox shaft.
12. Re-tension the drive belt by sliding the motor bracket, and then re-tighten
the two nuts on the motor bracket’s carriage bolts when the belt is positioned
properly. See illustration.
NOTE: With your nger, apply light pressure to the drive belt. If it is properly
tensioned, it should only move about 1/16 to 1/8-inch.
13. Turn the AC and DC switches on.
14. Cycle the gate operator open and close to make sure the drive belt tracks
centered on the gearbox pulley. Make any necessary adjustments to ensure the
drive belt tracks evenly and remains centered throughout gate travel.
NOTE: Consider your site. If needed, recongure the IES sensitivity menu items
(SE, SS) found in the Installer Menu.
15. When everything is working properly, replace the SwingSmart covers. Refer to
the illustration on page 1.
Technical Support
For technical support, call your installer or authorized HySecurity distributor.
Obtain the serial number of your operator before calling. For the name of a
distributor near you, call HySecurity at 800-321-9947.
1/16 to 1/8-inch
(1.6 to 3.2 mm)
Belt Tension
Motor Pulley
Gearbox pulley
Motor
mount
carriage
bolts
Drive belt
Motor
bracket
Replace and Center Drive Belt
Drive belt
Locte for set screws
Make sure drive belt is
centered on the gearbox
pulley during open and close
cycles.
Gearbox
Motor
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HySecurity SwingSmart DC Slow Down Kit Installation guide

Type
Installation guide

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