Wacker Neuson RT560 User manual

Type
User manual

This manual is also suitable for

OPERATOR’S MANUAL
Roller
RT560
RT820
0116947 009
0702
0116947
RT560 / RT820
i
This manual provides information and procedures to safely operate and maintain this WACKER model. For your
own safety and protection from injury, carefully read, understand and observe the safety instructions described
in this manual. THE INFORMATION CONTAINED IN THIS MANUAL WAS BASED ON MACHINES IN PRODUCTION
AT THE TIME OF PUBLICATION. WACKER CORPORATION RESERVES THE RIGHT TO CHANGE ANY PORTION
OF THIS INFORMATION WITHOUT NOTICE.
This manual is divided into the sections listed below:
Operation
Maintenance
1A
2A
PATENT PENDING
111545
This machine may be covered by one or more of the following patents:
111891
OF THESE U.S. PATENTS:
4643611; 4555238; 5564375; 5586630; 4419048
WACKER MACHINES PROTECTED BY ONE OR MORE
Keep this manual or a copy of it with the machine. If you lose this manual or need an
additional copy, please contact WACKER Corporation. This machine is built with user
safety in mind, however, it can present hazards if improperly operated and serviced.
Follow operating instructions carefully! If you have questions about operating or
servicing this equipment, please contact WACKER Corporation.
Item Number:
Item Number 0009000 revisions 100 - 120
Item Number 0009001 revisions 100 - 122
Item Number 0009002 revisions 100 - 119
Item Number 0009003 revisions 100 - 120
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
!
WARNING
1040SD70
RT560 / RT820
ii
Serial Number
My machine’s numbers are:
RevisionItem Number
Model number
Rev. Serial Number
MENOMONEE FALLS, WI USA 53051
hpkWlbs
dB(A) Manuf. Yr.
Model
kg
MADE
IN USA
Item Number
88223
RT560
0009000
100
5010101
Nameplate
A nameplate listing the Model Number, Item Number, Revision, and Serial Number is attached to each unit. Please
record the information found on this plate so it will be available should the nameplate become lost or damaged. When
ordering parts or requesting service information, you will always be asked to specify the model, item number,
revision number, and serial number of the unit.
1032SD23
4
1A-1
RT560/RT820
Operation
1A
1.1 Safety Information ........................................................................................1A-2
1.2 Application ...................................................................................................1A-2
1.3 Operating Safety..........................................................................................1A-3
1.4 Service Safety..............................................................................................1A-4
1.5 Operator Safety while using Internal Combustion Engines...........................1A-5
1.6 Sound Level Values .....................................................................................1A-6
1.7 Dimensions ..................................................................................................1A-6
1.8 Technical Data.............................................................................................1A-7
1.9 Label Locations............................................................................................1A-8
1.10 Warning & Informational Labels .................................................................1A-10
1.11 Controls & Service Locations .....................................................................1A-12
1.12 CombiControl Transmitter ..........................................................................1A-14
1.13 Control Features ........................................................................................1A-16
1.14 Operation ...................................................................................................1A-16
1.15 Before Starting ...........................................................................................1A-18
1.16 Starting ......................................................................................................1A-18
1.17 Cold Weather Starting................................................................................1A-19
1.18 Stopping.....................................................................................................1A-19
1.19 Engine Speed ............................................................................................1A-19
1.20 Position of Operator ...................................................................................1A-20
1.21 IR Receiving Eye Module...........................................................................1A-20
1.22 Range Limits..............................................................................................1A-21
1.23 Operating Characteristics ..........................................................................1A-21
1.24 Ni-cad Batteries .........................................................................................1A-22
1.25 Charging Transmitter Batteries ..................................................................1A-22
1.26 Charging Adapter.......................................................................................1A-22
1.27 Replacing the Battery Pack........................................................................1A-22
1.28 Jump Starting.............................................................................................1A-23
1.29 Safety Back-Up Bar ...................................................................................1A-24
1.30 Operation on Slopes ..................................................................................1A-24
1.31 Roll-overs ..................................................................................................1A-24
1.32 Engine Oil Pressure Light ..........................................................................1A-25
1.33 Charging System Light...............................................................................1A-25
1.34 Hour Meter.................................................................................................1A-25
1.35 Articulated Joint Locking Bar......................................................................1A-25
1.36 Setting Control Channels ...........................................................................1A-26
1.37 Decoder Module ........................................................................................1A-27
1.38 General Troubleshooting............................................................................1A-28
Table of Contents
1A OPERATION
RT 560/820
1A-2
1.1 Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the
possibility of personal injury, damage to the equipment, or improper service.
CAUTION: Used without the safety alert symbol,
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
Note:
Contains additional information
important to a procedure.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
!
WARNING
!
CAUTION
!
!
DANGER
1.2 Application
This machine is designed for compaction of sub-bases and backfill for foundations, roads, parking lots, etc. A selection
of drum types, drum size, and two vibration modes ensures excellent compaction of cohesive-type soils as well as
mixed soils. The drums protrude past the machine frame, making it ideally suited for working along trench walls,
excavations, pipelines and backfill applications.
OPERATION 1A
RT 560/820
1A-3
1.3 Operating Safety
Familiarity and proper training are required for the safe operation of mechanical equipment! Equipment operated
improperly or by untrained personnel can be dangerous! Read the operating instructions and familiarize yourself
with the location and proper use of all controls. Inexperienced operators should receive instruction from someone
familiar with the equipment before being allowed to operate the machine.
ALWAYS check that all safety devices and guards are
in place before starting machine! DO NOT operate
machine if any safety devices or guards are missing or
inoperative.
ALWAYS disengage and stow locking bar for the
articulated joint before operating machine. The ma-
chine cannot be steered when the locking bar is
engaged.
ALWAYS check that all controls are functioning prop-
erly immediately after start-up! DO NOT operate ma-
chine unless all controls operate correctly.
ALWAYS remain aware of changing positions and
movement of other equipment and personnel on the
jobsite.
ALWAYS remain in visual contact with machine at all
times while operating controls.
ALWAYS remain aware of changing surface condi-
tions and use extra care when operating over uneven
ground, on hills, or over soft or coarse material. The
machine could shift or slide unexpectedly.
ALWAYS use caution when operating near the edges
of pits, trenches or platforms. Check to be sure ground
surface is stable enough to support the weight of the
machine and there is no danger of the roller sliding,
falling or tipping.
ALWAYS position yourself safely when operating
machine in reverse or on hills. Leave enough space
between yourself and the machine so you will not be
placed in a hazardous position should the machine
slide or tip.
ALWAYS use the neck strap for the CombiControl
Transmitter (control box) provided by WACKER. This
neck strap is designed to break away so that the
operator will not be injured should the machine slide,
tip, or fall.
ALWAYS wear protective clothing when operating
equipment. For instance, goggles or safety glasses
will protect eyes from damage caused by flying de-
bris.
ALWAYS keep hands, feet, and loose clothing away
from moving parts of equipment.
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equip-
ment.
ALWAYS store equipment properly when it is not
being used. Equipment should be stored in a clean,
dry location out of the reach of children.
NEVER allow improperly trained people to operate
this equipment. People operating this equipment must
be familiar with the potential risks and hazards asso-
ciated with it.
NEVER touch engine or muffler while machine is
operating or immediately after it has been turned off.
These areas get hot and may cause burns.
NEVER use accessories or attachments which are
not recommended by WACKER for this equipment.
Damage to equipment and/or injury to user may
result.
NEVER leave machine running unattended.
NEVER operate a defective unit in need of service or
repair.
NEVER operate with fuel cap loose or missing.
WARNING
!
1A OPERATION
RT 560/820
1A-4
1.4 Service Safety
Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly
over a long period of time, periodic maintenance and occasional repairs are necessary.
ALWAYS replace all guards and safety devices im-
mediately after servicing.
ALWAYS turn engine off before performing mainte-
nance or making repairs.
ALWAYS secure the articulated joint using the lock-
ing bar before lifting or jacking the machine up. Ma-
chine halves could swing together unexpectedly and
cause a serious injury.
ALWAYS keep hands, feet and loose clothing away
from moving parts.
ALWAYS replace missing and hard-to-read labels.
See Parts Manual for ordering information.
ALWAYS check and tighten all external fasteners at
regular intervals.
ALWAYS make sure slings, chains, hooks, ramps,
jacks and other types of lifting devices are attached
securely and have enough weight-bearing capacity to
lift or hold the machine safely. Always remain aware
of the position of other people around you when lifting
the machine.
ALWAYS keep area around muffler free of debris
such as leaves, paper, cartons, etc. A hot muffler
could ignite them, starting a fire.
ALWAYS replace worn or damaged components with
spare parts designed and recommended by WACKER
for servicing this machine.
ALWAYS keep machine clean and labels legible.
Replace all missing and hard-to-read labels. Labels
provide important operating instructions and warn of
dangers and hazards.
DO NOT open hydraulic lines or loosen hydraulic
connections while engine is running! Hydraulic fluid
under pressure can penetrate the skin, cause burns,
blind or create other potentially dangerous hazards.
Set all controls in neutral and turn engine off before
loosening hydraulic lines.
DO NOT attempt to clean or service machine while it
is running. Rotating parts can cause severe injury.
DO NOT use gasoline or other types of fuels or
flammable solvents to clean parts, especially in en-
closed areas. Fumes from fuels and solvents can
accumulate and become explosive.
DO NOT modify the equipment without expressed
written approval of the WACKER corporation.
WARNING
!
OPERATION 1A
RT 560/820
1A-5
1.5 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety
guidelines described below could result in severe injury or death.
DO NOT run machine indoors or in an enclosed area
unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from
the engine contains poisonous carbon monoxide gas;
exposure to carbon monoxide can cause loss of
consciousness and may lead to death.
DO NOT smoke while operating machine.
DO NOT smoke when refueling engine.
DO NOT refuel hot or running engine.
DO NOT refuel engine near open flame.
DO NOT spill fuel when refueling engine.
DO NOT operate near open flames.
ALWAYS refill fuel tank in well-ventilated area.
ALWAYS replace fuel tank cap after refueling.
ALWAYS keep area around hot exhaust pipes free of
debris to reduce the chance of an accidental fire.
WARNING
!
1A OPERATION
RT 560/820
1A-6
1.6 Sound Level Values
The required sound specifications, per Paragraph 1.7.4.f of 89/392/EEC Machinery Directive, are:
- The sound pressure level at the operator's location while operating machine using remote control
from a distance of 3 ft. (1 m) and 10 ft. (3 m):
L
pA
= 82 dB(A) - at a distance of 10 ft. (3m)
L
pA
= 86 dB(A) - at a distance of 3 ft. (1 m)
- The sound power level: L
WA
= 109 dB(A)
These noise values were obtained at the operator's location according to ISO 3744 for the sound
power level (L
WA
) and ISO 6081 for the sound pressure level (L
pA
).
Noise levels were measured while running the machine at full speed, on cohesive soil, with vibration on.
Because this machine is operated using remote control the operator is not exposed to vibration.
1.7 Dimensions
1040SD89
A
B
C
065TR028TR
A
)mm(.ni
)0302(08)0302(08
B
)mm(.ni
)0221(84)0221(84
C
)mm(.ni
)065(22)028(23
OPERATION 1A
RT 560/820
1A-7
1.8 Technical Data
* See Section 2.16 “Hydraulic Oil Requirements”.
enignE
epyTenignE
,elcyc4,rednilycowT
enigneleseid,deloocria
ekaMenignE inidrabmoL
ledoMenignE 2-574DL21
mpr0003@rewoP
)wk(pH
)6,51(9.02
deepSgnitarepO
mpr
001±0062
rotanretlA
pmA/V
mpr0062@5.61/21
yrettaB
epyt
spmagnitratsdloc008-delaeS-V21
renaelCriA
epyt
stnemelerepapdetaelpyrD
tsuahxe/ekatni-ecnaraelCevlaV
)mm(.ni
)02,051,0(800.0600.0
leuF
epyt
leseiD2.oN
noitpmusnoCleuF
.rh/)l(.lag
)2,4(1.1
yticapaCknaTleuF
)l(.lag
)12(6.5
relloR
065TR028TR
)hxwxl(snoisnemiDllarevO
.ni
)mm(
84x22x08
)0221x065x0302(
84x23x08
)0221x028x0302(
thgieWgnitarepO
)gk(.bl
)3821(0382)5431(0692
yticapaCaerA
.rh/)²m(²tf
)096(0057)6101(00901
suidaRgninruTedisnI
)m(.ni
)6,1(36)5,1(85
deepSwoL
.nim/)m(.tf
)12(86
deepShgiH
.nim/)m(.tf
)14(631
ycneuqerFnoitarbiV
)zH(mpv
)04(0042
noitarbiVhtiwytilibaedarG
%
05
noitarbiVo/wytilibaedarG
%
55
noitacirbuL
epyTytitnauQ
esacknarCenignE 5.2noitceSees-detarDC)sretil5.2(.tq5.2
metsySciluardyH
reticxE
diulFciluardyH-03W01EAS*
03W01EAS
)sretil04(.lag5.01
)lm059(.zo23
esacraeGevirDmurD03W01EAS)lm042(.zo8
tnioJdetalucitrA2.oNainavlAllehSderiuqersA
rednilyCgnireetS2.oNainavlAllehSderiuqersA
1A OPERATION
RT 560/820
1A-8
1.9 Label Locations
INFRARED SIGNAL:
MACHINE MAY RECEIVE STRAY SIGNALS IF OPERATED NEAR
SOLID OBJECTS. ALWAYS AIM TRANSMITTER DIRECTLY AT
RECEIVING EYE ON MACHINE.
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
SIGNAL A INFRAROUGE:
C’EST POSSIBLE QUE LA MACHINE RECOIT LES SIGNAUX
PERDUS SI UTILISEE DANS LE VOISINAGE DES OBJETS
SOLIDES. TOURJOURS POINTER L’EMETTEUR DIRECTEMENT
A LA CELLULE RECEPTRICE AU SOMMET DE LA MACHINE.
SEÑAL INFRARROJA:
LA MAQUINA PODRIA RECIBIR SEÑALES DISPERSAS AL SER
OPERADA EN LAS CERCANIAS DE OBJETOS SOLIDOS. APUNTE
SIEMPRE LA UNIDAD TRANSMISORA EN DIRECCION DEL OJO
RECEPTOR UBICADO EN LA MAQUINA.
INFRAROT SIGNAL:
BEIM BEDIENEN IN NAEHE VON FESTEN GEGENSTAENDEN KANN
DIE MASCHINE STREUSIGNALE ERHALTEN.
SENDER IMMER DIREKT AUF EMPFAENGERAUGE RICHTEN.
116677
CAUTION
VORSICHT
PRECAUCION
PRECAUTION
NUR DEN VON WACKER AUSGESTATTETEN AUSLOESESCHULTERGURT VERWENDEN,
UM MOEGLICHE VERLETZUNG DER BEDIENUNGSPERSON ZU VERMEIDEN.
UTILISER SEULEMENT LA BRETELLE MUNIE PAR WACKER POUR EVITER BLESSURES
EVENTUELLES A L'UTILISATEUR.
SOLO USE LA CORREA AL CUELLO PROPORCIONADA POR WACKER PARA EVITAR
POSIBLES LASTIMADURAS AL OPERADOR.
USE ONLY BREAKAWAY NECK STRAP PROVIDED BY WACKER,
TO AVOID POSSIBLE OPERATOR INJURY.
AVOID CRUSHING AREA
WARNING
EVITE ZONA DE APRIETE
QUETSCH-ZONE VERMEIDEN
EVITER ZONE DE
RACCORDEMENT A PINCE
ADVERTENCIA
WARNUNG
AVERTISSEMENT
(one on each side)
(one on each side)
1034SD74
1032SD16
ADVERTENCIA
AVERTISSEMENT
WARNING
WARNUNG
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
1041SD31
OPERATION 1A
RT 560/820
1A-9
CAUTION
PRECAUTION
VORSICHT
PRECAUCION
EL MANUAL DE OPERACION DEBE
SER RETENIDO EN LA MAQUINA.
CONTACTE A SU DISTRIBUIDOR
WACKER MAS CERCANO PARA
PEDIR UN EJEMPLAR
ADICIONAL.
LA NOTICE D'EMPLOI DOIT
ETRE MUNIE SUR LA MACHINE.
CONTACTER LE DISTRIBUTEUR
WACKER LE PLUS PROCHE
POUR COMMANDER UN
EXEMPLAIRE SUPPLEMENTAIRE.
115096
OPERATOR'S MANUAL MUST BE
STORED ON MACHINE.
REPLACEMENT OPERATOR'S
MANUAL CAN BE ORDERED
THROUGH YOUR LOCAL WACKER
DISTRIBUTOR.
DIE BETRIEBSVORSCHRIFT MUSS
AN DER MASCHINE AUFBEWAHRT
WERDEN. ZUR BESTELLUNG VON
ERSATZBÜCHERN WENDEN SIE
SICH BITTE AN IHREN
ÖRTLICHEN WACKER HÄNDLER.
VORSICHT
CAUTION
PRECAUTION
PRECAUCION
DIESEL
(one on each end)
READ AND UNDERSTAND THE SUPPLIED OPERATOR'S MANUAL BEFORE
OPERATING THIS MACHINE. FAILURE TO DO SO INCREASES THE
RISK OF INJURY TO YOURSELF OR OTHERS.
VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVOR-
SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DAS
RISIKO ZU EIGENER VERLETZUNG ODER ANDERER.
LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL
EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE
ASI, PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES Y
A OTRAS PERSONAS.
LIRE ET COMPRENDRE LA NOTICE D'EMPLOI FOURNIE AVEC LA
MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT, VOUS
AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES A
DES BLESSURES.
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
116859
111029
VORSICHT
CAUTION
PRECAUCION
PRECAUTION
DURCH UMKIPPEN DER MASCHINE KANN MOTOROEL IN DIE ZYLINDER EINTRETEN, WODURCH
MOTORSCHADEN ENTSTEHEN KANN. VOR STARTWIEDERHOLUNG B ETRIEBSANLEITUNG BEFOLGEN.
ENGINE OIL MAY ENTER THE CYLINDERS IF MACHINE TIPS OVER, CAUSING
POSSIBLE ENGINE DAMAGE. CONSULT OPERATOR'S MANUAL BEFORE RESTARTING.
C'EST POSSIBLE QUE L'HUILE MOTEUR ENTRE DANS LES CYLINDRES SI LA MACHINE
BASCULE, OCCASIONNANT DES DOMMAGES AU MOTEUR. REPORTEZ-VOUS A LA NOTICE
D'EMPLOI AVANT DE REDEMARRER.
SI LA MAQUINA LLEGARA A VOLCAR ES POSIBLE QUE ACEITE LUBRICANTE DEL MOTOR
LLEGUE A LOS CILINDROS Y CAUSE DANOS AL MOTOR. REFIERASE AL MANUAL DEL
OPERARIO ANTES DE VOLVER A ARRANCAR EL MOTOR.
WARNUNG
WARNING
ADVERTENCIA
AVERTISSEMENT
1032SD23
1032SD17
STOP
DANGER
GEFAHR
PELIGRO
DANGER
1A OPERATION
RT 560/820
1A-10
1.10 Warning & Informational Labels
This WACKER machine uses international pictorial labels where needed. These labels are described below:
Label Meaning Label Meaning
Tie-down point
(1 of 2)
111418b
110176-4
111029-4
114965
113093-3
117039-2
W A R N U N G
W A R N I N G
A D V E R T E N C I A
A V E R T I S S E M E N T
WARNING!
To prevent hearing
loss, wear hearing pro-
tection when operat-
ing this machine.
111418
CAUTION!
Engine oil pressure is
low! Stop the engine
and check the oil level.
CAUTION!
Low voltage! Stop the
engine and check the
charging system.
AVOID CRUSHING AREA
WARNING
EVITE ZONA DE APRIETE
QUETSCH-ZONE VERMEIDEN
EVITER ZONE DE
RACCORDEMENT A PINCE
ADVERTENCIA
WARNUNG
AVERTISSEMENT
WARNING!
Pinch point.
(1 of 2)
111029
VORSICHT
CAUTION
PRECAUCION
PRECAUTION
DURCH UMKIPPEN DER MASCHINE KANN MOTOROEL IN DIE ZYLINDER EINTRETEN, WODURCH
MOTORSCHADEN ENTSTEHEN KANN. VOR STARTWIEDERHOLUNG BETRIEBSANLEITUNG BEFOLGEN.
ENGINE OIL MAY ENTER THE CYLINDERS IF MACHINE TIPS OVER, CAUSING
POSSIBLE ENGINE DAMAGE. CONSULT OPERATOR'S MANUAL BEFORE RESTARTING.
C'EST POSSIBLE QUE L'HUILE MOTEUR ENTRE DANS LES CYLINDRES SI LA MACHINE
BASCULE, OCCASIONNANT DES DOMMAGES AU MOTEUR. REPORTEZ-VOUS A LA NOTICE
D'EMPLOI AVANT DE REDEMARRER.
SI LA MAQUINA LLEGARA A VOLCAR ES POSIBLE QUE ACEITE LUBRICANTE DEL MOTOR
LLEGUE A LOS CILINDROS Y CAUSE DANOS AL MOTOR. REFIERASE AL MANUAL DEL
OPERARIO ANTES DE VOLVER A ARRANCAR EL MOTOR.
CAUTION!
Engine oil may enter the cylinders if ma-
chine tips over, causing possible engine
damage.
Lift point
VORSICHT
CAUTION
PRECAUTION
PRECAUCION
DIESEL
CAUTION
PRECAUTION
VORSICHT
PRECAUCION
CAUTION!
Use only clean, filtered
diesel fuel.
CAUTION!
Hydraulic fluid only!
Glow plug. Press to pre-heat
intake manifold before starting
in cold weather.
85445-6
110617-1
111760-1
ADVERTENCIA
AVERTISSEMENT
WARNING
WARNUNG
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
WARNING!
Hot surface.
WARNING!
Hot surface.
117038
OPERATION 1A
RT 560/820
1A-11
1.10 Warning & Informational Labels (cont.)
This WACKER machine uses international pictorial labels where needed. These labels are described below:
Label Meaning
116859-1
115096-1
116677-1
116676-1
READ AND UNDERSTAND THE SUPPLIED OPERATOR'S MANUAL BEFORE
OPERATING THIS MACHINE. FAILURE TO DO SO INCREASES THE
RISK OF INJURY TO YOURSELF OR OTHERS.
VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVOR-
SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DAS
RISIKO ZU EIGENER VERLETZUNG ODER ANDERER.
LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL
EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE
ASI, PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES Y
A OTRAS PERSONAS.
LIRE ET COMPRENDRE LA NOTICE D'EMPLOI FOURNIE AVEC LA
MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT, VOUS
AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES A
DES BLESSURES.
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
116859
WARNING!
Read and understand the supplied operator's
manual before operating this machine. Failure
to do so increases the risk of injury to yourself
or others.
116677
CAUTION
VORSICHT
PRECAUCION
PRECAUTION
NUR DEN VON WACKER AUSGESTATTETEN AUSLOESESCHULTERGURT VERWENDEN,
UM MOEGLICHE VERLETZUNG DER BEDIENUNGSPERSON ZU VERMEIDEN.
UTILISER SEULEMENT LA BRETELLE MUNIE PAR WACKER POUR EVITER BLESSURES
EVENTUELLES A L'UTILISATEUR.
SOLO USE LA CORREA AL CUELLO PROPORCIONADA POR WACKER PARA EVITAR
POSIBLES LASTIMADURAS AL OPERADOR.
USE ONLY BREAKAWAY NECK STRAP PROVIDED BY WACKER,
TO AVOID POSSIBLE OPERATOR INJURY.
EL MANUAL DE OPERACION DEBE
SER RETENIDO EN LA MAQUINA.
CONTACTE A SU DISTRIBUIDOR
WACKER MAS CERCANO PARA
PEDIR UN EJEMPLAR
ADICIONAL.
LA NOTICE D'EMPLOI DOIT
ETRE MUNIE SUR LA MACHINE.
CONTACTER LE DISTRIBUTEUR
WACKER LE PLUS PROCHE
POUR COMMANDER UN
EXEMPLAIRE SUPPLEMENTAIRE.
115096
OPERATOR'S MANUAL MUST BE
STORED ON MACHINE.
REPLACEMENT OPERATOR'S
MANUAL CAN BE ORDERED
THROUGH YOUR LOCAL WACKER
DISTRIBUTOR.
DIE BETRIEBSVORSCHRIFT MUSS
AN DER MASCHINE AUFBEWAHRT
WERDEN. ZUR BESTELLUNG VON
ERSATZBÜCHERN WENDEN SIE
SICH BITTE AN IHREN
ÖRTLICHEN WACKER HÄNDLER.
CAUTION!
Use only breakaway neck strap provided by
WACKER to avoid possible operator injury.
INFRARED SIGNAL:
MACHINE MAY RECEIVE STRAY SIGNALS IF OPERATED NEAR
SOLID OBJECTS. ALWAYS AIM TRANSMITTER DIRECTLY AT
RECEIVING EYE ON MACHINE.
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
SIGNAL A INFRAROUGE:
C’EST POSSIBLE QUE LA MACHINE RECOIT LES SIGNAUX
PERDUS SI UTILISEE DANS LE VOISINAGE DES OBJETS
SOLIDES. TOURJOURS POINTER L’EMETTEUR DIRECTEMENT
A LA CELLULE RECEPTRICE AU SOMMET DE LA MACHINE.
SEÑAL INFRARROJA:
LA MAQUINA PODRIA RECIBIR SEÑALES DISPERSAS AL SER
OPERADA EN LAS CERCANIAS DE OBJETOS SOLIDOS. APUNTE
SIEMPRE LA UNIDAD TRANSMISORA EN DIRECCION DEL OJO
RECEPTOR UBICADO EN LA MAQUINA.
INFRAROT SIGNAL:
BEIM BEDIENEN IN NAEHE VON FESTEN GEGENSTAENDEN KANN
DIE MASCHINE STREUSIGNALE ERHALTEN.
SENDER IMMER DIREKT AUF EMPFAENGERAUGE RICHTEN.
WARNING!
Machine may receive stray signals if operated
near solid objects.
STOP
DANGER
GEFAHR
PELIGRO
DANGER
DANGER!
Engines emit carbon monoxide; operate only
in well ventilated area.
Read the operator's manual.
No sparks, flames or burning objects near
machine. Shut off engine before refueling.
117034
115501-1
1A OPERATION
RT 560/820
1A-12
1.11 Controls & Service Locations
6
7
8
9
1
234
37
10111314 12
16
18
15
19
25
8
12
36
20
17
1021SD84
1021SD85
39
39
OPERATION 1A
RT 560/820
1A-13
HOUR
32
21
22
23
24
25
26
27
28
29
30
31
34
33
35
1 Oil Dipstick Access Door
2 Steering Cylinder Grease Fittings
3 Lifting Eye
4 Power On Indicator Light
5 Steering Cylinder Access Panel
6 Safety Back-up Bar
7 Fuel Tank Drain Plug
8 Tie Down Lugs
(shown with scraper bars removed)
9 Drive Case Fill Plug
10 Drive Case Drain Plug
11 Oil Level Plug
12 Shockmount
13 Articulated Joint Grease Fitting
14 Drum Pusher Holes
15 Engine Oil Drain Plug
16 Filter Indicator for Air Cleaner
17 Engine Hood Latch
18 Oil & Fuel Filter Access Door
19 Scraper Bar
20 Articulated Joint Locking Bar
21 Battery
22 Fuel Tank Vent
23 Fuel Cap
24 Engine Throttle Control
25 Engine Oil Pressure Warning Light
26 Hour Meter
27 Charging System Warning Light
28 Hydraulic Tank Vent
29 Hydraulic Tank Return Line Filter
30 Hydraulic Oil Level Sight Gauge
31 CombiControl Transmitter Storage Area
32 Key Switch
33 Padlock Ring
34 Glow Plug Button
35 CombiControl Transmitter
36 Hydraulic Tank Drain Plug
37 Receiving Eye
38 Control Cable
39 Adjustable Scraper Bars
1032SD08
38
1.11 Controls & Service Locations (cont.)
1A OPERATION
RT 560/820
1A-14
1034SD80
a
b
f
b
knd
e
mh
j
c
g
1.12 CombiControl Transmitter
Wireless control
Line of sight operation
3 control channels
Clear transmissions into direct sunlight, up to
100,000 LUX
Maximum Range - 65 ft. (20 m)
Transmitting time - 8 hours
Recharge time - £ 40 minutes
Batteries - Ni-cad battery pack
The standard operating controls include:
a cable connector
b infra-red emitting diodes
c joystick
d battery charge indication (green LED)
e battery failure (red LED)
f power ON indication (green LED)
g charging required indication (red LED)
h engine START pushbutton
j ON/OFF toggle switch
k LOW vibration pushbutton
m vibration OFF pushbutton
n HIGH vibration pushbutton
Cable connector
The cable connector (a) provides both control and bat-
tery charging capabilities. Transmitter batteries are re-
charged while the engine is running.
Infra-red emitting diodes
Diodes (b) are used to transmit the coded infra-red signal
to the receiving eye on the machine. Keep the window in
front of the diodes clean to ensure maximum signal
strength.
Joystick
A single joystick (c) controls all low- and high- speed
forward / low-speed reverse and left/right motion of the
roller. Move the joystick in the direction desired. In
forward mode, the roller will change to high speed when
the joystick is pressed fully forward.
OPERATION 1A
RT 560/820
1A-15
ON/OFF toggle switch
Toggling this switch (j) forward or O causes the roller
to stop all motion and the engine to shut down.
When toggling this switch backward or l , the power is
supplied to the CombiControl transmitter and the green
LED (f) comes on.
Vibration pushbuttons
Pressing either vibration pushbutton (k or n) will cause
the roller to drop out of high speed travel; conversely,
when vibration is on the roller cannot go to high speed.
When shifting from one vibration mode to another, the
exciter weights must come to a complete stop and
reverse direction. Therefore, a 7-second delay has been
built in to the control circuit.
Low vibration pushbutton
Pressing button (k) causes the vibration to come on in
LOW.
High vibration pushbutton
Pressing button (n) causes the vibration to come on in
HIGH.
No vibration pushbutton
Pressing button (m) causes all vibration to stop.
Battery charge indication (green LED)
When this light (d) is OFF and control is in use, it
indicates that the batteries are charged. If this light is
blinking, it indicates that there is no battery present, that
there is an internal failure (Temp sensor), or that the
battery is too hot. When the light is ON (steady), it means
the batteries are being charged through the charging
cable.
Battery failure (red LED)
This light (e) indicates that the battery cell is defective or
the contacts are bad.
Power ON indication (green LED)
When the ON/OFF pushbutton is in the OUT position, this
light (f) blinks, indicating that the CombiControl transmit-
ter is ON and ready for operation.
Charging required indication (red LED)
A red LED (g) is used to indicate the capacity of the
batteries in the CombiControl Transmitter box. When
battery capacity falls to 20% of full charge, it will begin to
blink, indicating that the batteries need recharging. Trans-
mission distance may begin to diminish. If the battery
charge falls to 10% or less, the red LED changes from a
blinking light to a continuous on light and transmission is
shut off. This avoids possible malfunctions caused by
weak signals.
Light Off - Battery charged
Light Blinks - Battery charge at 20%
Light On - Battery at 10%, machine shuts down.
When the control cable is connected to the CombiControl
transmitter, the batteries will automatically charge as
needed.
Note:
If the transmitter batteries are completely
discharged neither the red LED nor green LED will
light.
Engine START pushbutton
Pushing this button (h) will cause the engine to crank. An
override prevents the engine from cranking if it is already
running.
j
1034SD81
f
1.12 CombiControl Transmitter (cont.)
1A OPERATION
RT 560/820
1A-16
1.13 Control Features
This machine is designed specifically for remote control
operation. This feature protects the operator by allowing
him or her to stand at a distance from the machine, and
the work area, during operation. When used in excava-
tions, it allows the operator to stand safely above the
trench, rather than in it.
The CombiControl transmitter is designed for both
cable-controlled and infra-red (IR) remote-controlled
operations.
The Infra-red System includes the transmitter and receiv-
ing eye. This system provides wireless line-of-sight op-
eration up to 65 feet (20 m). It uses a hand-held transmit-
ter to transmit signals to a receiving eye on the machine
to control machine operation.
Cable control Infra-red control
1006SD91
1.14 Operation
The Infra-Red Control System will only operate if the
control cable is connected to the receiving eye recep-
tacle on the roller (b).
During operation, keep the transmitter pointed at the
receiving eye on the machine to continue operation. The
amber light on top of the machine will blink slowly to show
that the machine is receiving signals from the transmitter.
When the joystick is pressed fully forward, the roller will
go into high-speed travel, and the amber light will blink
rapidly.
The CombiControl transmitter batteries can be recharged
at the end of operations by connecting the transmitter
receptacle (a) to the battery charging cable (c). See
Section 1.25
Charging Transmitter Batteries.
a
1034SD74
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Wacker Neuson RT560 User manual

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