Hayter Mowers 185E XR16 User manual

Brand: Hayter Mowers

Model: 185E XR16

Category: Lawnmowers

Type: User manual

This manual is also suitable for

184E XR44

(English Version) PART NUMBER: 111-1519 (A)

ISSUE 28.01.08

Hovertrim

OWNER'S HANDBOOK

MODELS:

184E XR44 Hovertrim

185E XR16 Hovertrim

Manufactured by Hayter Limited

111-1519 (A) 28/1/08 4:44 pm Page 1.1

111-1519 (A) 28/1/08 4:44 pm Page 1.2

MAIN

1.3

HAY-G00108-A

Main Features

Specifications

FEATURES

Code 184E 185E

Model XR44 XR16

Engine Honda Honda

Engine type GXV57 GXV57

Fuel type Unleaded petrol Unleaded petrol

Fuel capacity 0.271 litres 0.271 litres

Engine Oil type SAE 13/30 SAE 13/30

Oil sump capacity 0.251 litres 0.251 litres

Cutting width 40 cm (16”) 40 cm (16”)

Dry Weight 12.5 kg 12.5 kg

RPM 4800 4800

1. Footstop

2. Air Cleaner

3. Serial No. Label

4. Choke Lever

5. Spark Plug / Lead

6. Exhaust Guard

7. Handlebar Securing Knob

8. Handlebar

9. Engine Stop Lever

10. OPC Switch

11. Oil Dipstick

12. Engine Cover

13. Engine Start Grip

14. Fuel Cap Vent Knob

15. Fuel Cap

16. Fuel Valve Lever

SPECIFICATIONS

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111-1519 (A) 28/1/08 4:44 pm Page 1.4

1.3 Main Features / Specifications

1.5 Contents

1.6 Introduction

1.7 Warranty

1.8 - 1.11 Safety Precautions

1.8 - Training

1.8 - 1.9 - Preparation

1.9 - 1.10 - Operation

1.10 - 1.11 - Maintenance and Storage

1.11 - Safety Symbols

1.11 - Decal Symbols

1.12 Assembling the Mower

1.12 - Delivery Checklist

1.12 - Assembling

1.13 Before Starting the Mower

1.13 - Prevent Engine Damage

1.13 - Oil Type

1.13 - Check Oil Level

1.13 - Fuel Type

1.14 - 1.19 Operating The Mower

1.14 - Controls

1.14 - 1.15 - Starting

1.15 - Cutting Grass

1.15 - Stopping

1.16 - Adjusting the Cutting Height

1.16 - Flexiblade Replacement

1.16 - Before Mowing

1.17 - 1.21 Mower Maintenance

1.17 - Engine

1.17 - Carburettor Adjustments

1.18 - Air Cleaner Service

1.18 - Spark Plug Service

1.19 - Keeping Engine Clean

1.19 - Deck Housing

1.19 - Securing Nuts and Bolts

1.19 - 1.20 - Oil Service

1.20 - Storage

1.5

1.21 Declaration of Conformity

1.22 - 1.23 Trouble Shooting

1.24 - 1.25 Parts List

1.24 - Mainframe Parts List

1.25 - Exploaded View - Mainframe

1.26 Notes

1.27 Customer Info

CONTENTS

111-1519 (A) 28/1/08 4:44 pm Page 1.5

1.6

INTRODUCTION

Thank you for purchasing an Allen machine. The following pages are designed to help you

gain safe and efficient service from your machine.

IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives

essential information regarding mower safety, operation, maintenance and specifications. Read

and understand this handbook prior to operating your machine for the first time. Make sure you

are familiar with all the controls and points of regular maintenance. If you have any doubts,

consult your local authorised dealer who will be pleased to give you assistance.

IMPORTANT: This machine is designed solely for cutting grass and other low lying ground

vegetation within the limitations stated in this manual. Use in any other way is considered as

contrary to the intended use. Compliance with and strict adherence to the conditions of opera-

tion, service and repair as specified in this handbook also constitute essential elements of the

intended use.

This machine should be operated, serviced and repaired only by persons who are familiar with

its particular characteristics and who are acquainted with the relevant safety procedures.

The safety precautions listed in this handbook and all other generally recognised regulations on

safety must be observed at all times.

Any arbitrary modifications carried out to this machine may relieve the manufacturer of

liability for any resulting damage or injury.

Allen machines are robustly constructed and designed for efficient economical

performance under normal mowing conditions. Correct operation and maintenance will ensure

a long and satisfactory service life. Prior to despatch from our factory every effort is made to

ensure that your mower is delivered in perfect condition.

Throughout this handbook all references to left and right are as viewed from behind the han-

dlebar, in the direction of forward travel.

This handbook is based on information available at the time of publication.

We reserve the right to amend product specifications without prior notification.

111-1519 (A) 28/1/08 4:44 pm Page 1.6

1.7

WARRANTY

LIMITED WARRANTY

Allen mower’s are manufactured by Hayter Limited.

The manufacturer warrants to the original user/purchaser that this unit shall be free from defects in

material and workmanship under normal use and service for a period of one year from the date of

purchase. The manufacturers of the engine furnish their own warranty and services are provided

through their authorised network (Refer to "Engine Warranty Statement"). To qualify for the full

benefit of the warranty, the Warranty Registration Card must be returned within 14 days of pur-

chase. If the selling dealer has not returned the Warranty Registration Card please complete and

return. Subject to the conditions and exclusions noted in this limited warranty, we shall at our

option, repair or replace any warranted part during the applicable period. If you are in doubt or

experience any difficulty, please consult an Authorised Service Dealer for clarification.

A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.

wheels, cutterbars, flexiblades, cables and other consumable wearing parts.

This warranty does not apply to any unit that has been tampered with, altered, misused, abused or

used for hire, and will become invalid if non genuine parts are fitted. This warranty does not cover

for minor mechanical adjustments unless they are due to defective material or workmanship.

Consult the Owner's Handbook or an Authorised Service Dealer for assistance when making these

adjustments.

To make a warranty claim, return the unit to an Authorised Service Dealer along with proof of pur-

chase stating the machine serial number and date of purchase. Subject to the conditions and exclu-

sions in this limited warranty, the authorised dealer will, at our option, repair or replace any war-

ranted part within the duration of the warranty period.

This limited warranty gives you specific legal rights and is in addition to any statutory rights to

which you may be entitled and your statutory rights are not affected by this warranty. If you need

additional information concerning this written warranty, or assistance in obtaining services, please

write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,

Hertfordshire CM23 4BU

UK ONLY: Details of your local authorised dealer are contained in Yellow Pages and the Hayter

Website www.hayter.co.uk or contact:- Freephone 0800 616298.

111-1519 (A) 28/1/08 4:44 pm Page 1.7

1.8

SAFETY PRECAUTIONS

This safety alert symbol indicates important safety messages. When

you see this symbol be alert to the possibility of injury. Carefully read

the following and inform others.

Your machine is perfectly safe if used correctly. Failure to observe the

following precautions may result in serious injury.

Before using the machine read the owners handbook carefully. Pay

particular attention to the safety precautions. Ensure that you are

familiar with the controls and the proper use of the equipment. Learn

how to stop the machine quickly in an emergency.

Never allow children or people unfamiliar with these instructions to

use the machine.

Never operate while people, especially children, or pets are nearby.

Keep in mind that the user is responsible for accidents or hazards

occurring to other people or their property.

While using the machine, always wear substantial footwear and long

trousers. Do not operate the equipment when barefoot or wearing san-

dals.

Thoroughly inspect the area where the machine is to be used and

remove all objects which may be thrown by the machine.

WARNING: Petrol is highly flammable.

- Store fuel in containers specifically designed for this purpose.

- Before starting the engine add fuel outdoors only. Never remove the

cap from the fuel tank or add petrol while the engine is running or

when the engine is hot. Allow the engine to cool for at least two min-

utes before refuelling. Do not smoke while refueling.

- Do not attempt to start the engine if petrol is spilled or a smell of

petrol is present. Move the machine away from the area of spillage

and avoid creating any source of ignition until petrol vapours have

dissipated.

- Replace faulty silencers.

Safety Alert Symbol

Preparation

Training

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1.9

SAFETY

- Always use fresh fuel. Stale fuel can block the carburettor and cause

leakage.

- Replace fuel tank and oil tank caps securely.

A damaged cutter device or impeller or both must be replaced. Before

use, always visually inspect the cutting mechanism to ensure that it is

in good condition. Do not operate the machine with an out of balance

cutting device or impeller.

- Check all nuts and bolts and tighten when necessary.

Do not operate the engine in a confined space where exhaust fumes

(carbon monoxide) can collect. Refuel outdoors only and do not smoke

while refuelling.

Always pull the starter cord slowly until resistance is felt. Then pull

the cord rapidly to avoid kickback and prevent hand or arm injury.

Operate only in daylight or good artificial light.

Avoid using the machine on wet grass, where feasible.

Always be sure of your footing on slopes.

Walk, never run.

Operate across the face of slopes, never up and down.

Exercise extreme caution when changing direction on slopes.

Do not use on excessively steep slopes.

Use extreme caution when pulling the machine towards you.

Stop the engine before moving the machine across areas other than

grass.

Do not change the engine governor settings or overspeed the engine.

Start the engine carefully, with feet well away from the cutting device.

Operation

Preparation

PRECAUTIONS

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1.10

Do not put hands or feet near or under rotating parts.

Never pick up or carry the machine while the engine is running.

Never touch the exhaust/exhaust guard or cooling fins when the engine

is hot.

Stop the engine and disconnect the spark plug lead:

- Before clearing blockages.

- Before cleaning/checking or working on the machine.

- After striking a foreign object. Inspect the machine for damage

and ensure necessary repairs are made before re-starting.

- If the machine starts to vibrate abnormally (check immediately).

(An out of balance cutting device causes severe vibration).

Stop the engine:

- Whenever you leave the machine.

- Before refuelling.

Keep all nuts, bolts and screws tight to ensure that the equipment is in

safe operating condition.

Frequently check fuel lines and fittings for cracks or leaks and replace

if necessary.

Never check for a spark when the spark plug is removed. (Use approved

tester)

Inspect the exhaust periodically and replace if worn or leaking.

Never crank the engine with the spark plug removed.

Never start the engine with the air-cleaner or air-cleaner cover

removed.

Never store the machine with petrol in the tank within an enclosed area

where fumes may reach an open flame or spark.

Allow the engine to cool before storing in any enclosure. To reduce the

fire hazard, keep the engine and the surrounding deck area free of

grass, leaves, or excessive grease.

SAFETY PRECAUTIONS

Operation

Maintenance & Storage

111-1519 (A) 28/1/08 4:44 pm Page 1.10

1.11

SAFETY PRECAUTIONS

If the fuel tank has to be drained, this should be done outdoors and

when the engine is cool.

Wear strong work gloves when removing and reassembling the cutting

device.

Always replace worn or faulty parts with genuine Allen parts.

Maintenance & Storage

Safety Symbols

Safety Alert - Be aware to the

possibility of injury.

Danger of severing toes or

fingers in cutting mechanism.

Carefully read the Owners

Handbook before using the

machine.

Danger of being hit by

thrown objects.

Stop engine and remove

spark plug lead before

working on the mower.

Keep bystanders at a safe

distance from the mower.

Engine Stop

STOP

Information Symbols

Hearing protection

should be worn.

Never fit metal

cutting parts.

111-1519 (A) 28/1/08 4:44 pm Page 1.11

Remove the machine from the packaging and check that the following

items have been supplied correctly. If any items are missing contact,

your local dealer. Main deck, lower and upper handlebars.

1. Handlebar bolt x 2 5. Spanner x 1* 9. Handwheel x 2*

2. Bush x 4 6. Ties x 2*

3. Nut x 2 7. Ties*

4. Washer x 4 8. U Bolt x 2*

*Items 5 - 9 Not Illustrated

Fit the lower handle first, and position the white bushes (2) as shown

on both sides. Place the lower handle between bushes with the kick

stop assembley on the right hand side. Attach the lower handle using

the fixings supplied.

Assemble the upper handle align holes and fit U-bolts and hand/wheel.

HAY-G00117-A

DTP-000-003-A

1.12

ASSEMBLING THE MOWER

HAY-G00116-A

Delivery Checklist

Assembling

Step 1 Lower Handlebar

Step 2 Upper Handlebar

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To prevent engine damage the engine is shipped without oil

or petrol. The engine must be filled with the correct grade

of oil and petrol before starting.

Always use high quality detergent oil classified SAE 10W-30.

Never use additives with recommended oil.

To prolong the life of your engine it is important that the oil is

changed after the first 5 hours of use - refer to ‘Maintenance

Schedule’.

Clean around the oil filter cap before removing. With the

mower on a level surface. Remove the oil filler cap and wipe

the dipstick with a clean cloth. Insert the dipstick into the oil

filler neck, but do not screw it in, then remove to check the oil

level.

The oil level is correct when it is at the full mark on the

dipstick.

DO NOT OVERFILL.

Always use clean, fresh unleaded petrol. Purchase fuel in

quantities that can be used within 30 days. Never mix oil

with petrol.

Fill to base of neck to allow for fuel expansion. Do not

overfill the fuel tank.

1.13

Prevent Engine Damage

HAY-G00120-A

FUEL FILLER CAP

FUEL LEVEL MARK

MAXIMUM FUEL

LEVEL

HAY-G00118-A

MAX

MIN

FILLER CAP/DIPSTICK

HAY-G00119-A

ADD

FULL

0.15

Litres

Oil Type

Check Oil Level

Fuel Type

BEFORE

STARTING THE MOWER

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Check that the engine stop lever moves freely and returns to it’s rest

position when released.

1. Open the fuel tank vent by turning the vent knob at least 2 or 3 turns

counterclockwise.

2. Turn the fuel valve lever to the ON position.

3. To start a cold engine, move the choke lever to the CLOSED

position.

To restart a warm engine, leave the choke lever in the OPEN position.

NEPO

FUEL CAP VENT

OPEN

Starting - Step 1

1.14

Controls

OPERATING THE MOWER

HAY-G00122-A

FUEL VALVE LEVER

HAY-G00123-A

CLOSED

CHOKE LEVER

OPEN

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1.15

OPERATING

4. Hold the handlebar together with the engine stop lever, place your

foot on the deck and tilt the mower towards you.

This will take the load off the engine making it easier to start.

Pull the starter grip lightly until you feel resistance, then pull

briskly.

Return the starter grip gently.

Do not allow the starter grip to snap back against the engine.

Return it gently to prevent damage to the starter.

6. If the choke lever was moved to the CLOSED position to start the

engine, gradually move it to the OPEN position as the engine

warms up.

Start at the outside border of the lawn and go round working towards

the centre. Always control the mower with both hands, keeping the

mower flat on the ground.

Release the engine stop lever.

Emergency stop: Release the engine stop lever.

If the engine fails to stop, disconnect the spark plug lead.

Cutting Grass

THE MOWER

CLOSED

CHOKE LEVER

OPEN

HAY-G00125-A

HAY-G00124-A

Starting - Step 1

Continued

STOP

CS146

Stopping

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The cutting height of your mower has been set at the

highest position (1). If you prefer a lower cut follow

these instructions:

a. Turn the petrol tap to the off position and where

fitted the vent screw.

b. Disconnect the spark plug lead.

c. Tilt the mower to its side. (Keeping the carburet

-tor uppermost).

d. Remove flexiblade from cutting disc.

e. There are 3 different cutting height settings.

Position one length of flexiblade into the desired

cutting height setting. Ensure that a second length

is positioned in the corresponding cutting height

on the opposite side of the cutting disc.

If using spare reel of flexiblade, cut to the length of 200mm and fit as

above.

Drain the fuel by running the engine until the fuel tank is empty and the

engine stops. Remove the spark plug lead and allow the engine to

cool. Turn the mower on its left hand side and ensure that the carburet-

tor is uppermost.

Wearing protective gloves remove flexiblade and replace with new.

To prevent accidents, thoroughly inspect the area and remove all

objects which when contacted by the mower cutterbar could become

dangerous projectiles. Inspect the area for hidden obstructions which

when contacted by the cutterbar could risk health and safety or result

in damage to the mower. Remember the location of these obstructions

and ensure that you mow around them.

1.16

OPERATING THE MOWER

1 = HIGH

2 = MID

3 = LOW

HAY-G00143-A

Adjusting the Cutting Height

305113

Before Mowing

Flexiblade Replacement

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To prevent accidents stop the engine disconnect the spark plug

lead before attempting to carry out maintenance procedures on

the mower.

1. Spark Plug / Lead

2. Exhaust Guard

3. Exhaust

4. Oil filler Cap/ Dipstick

5. Finger Guard

6. Start Grip

7. Fuel Cap Vent Knob

8. Fuel Cap

9. Choke Lever

10. Air Cleaner

11. Carburettor

Should only be made by an authorised Honda dealer. Under no

circumstances should the engine be adjusted to run at a speed in excess

of that shown on the Declaration of Conformity.

HAY-G00144-A

Engine

Carburettor Adjustments

MOWER

1.17

MAINTENANCE

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1.18

MOWER MAINTENANCE

To service the air cleaner remove the air cleaner

cover (1) by releasing two top catches (2) and

tilting away from body until lower tabs release.

Remove cartridge (3) and clean by tapping gently

on a flat surface. If very dirty or damaged replace.

- Do not brush

- Do not use petroleum solvents.

- Do not oil the cartridge.

After servicing, install the cartridge in the cover.

Insert the tabs on the bottom of the cover into the

slots in the bottom of the base.Tilt the cover

upwards until the two catches (2) hold it in place.

Use only an approved spark tester (1) to check for a spark as shown in

the diagram.

Replace the spark plug every 100 hours or every season, whichever

occurs first. A spark plug wrench is available from any authorised

Honda service dealer.

Check the spark plug gap with a feeler gauge and set at 0.7 - 0.8mm.

Spark Plug Service

AIR CLEANER COVER

UPPER TABS

LOWER TABS

AIR CLEANER BODY

FILTER ELEMENT

HAY-G00145-A

Air Cleaner Service

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Remove all grass and debris from the engine including the

exhaust/exhaust guard, the air ways in the top cowl and the surround-

ing deck areas on a daily basis after use. Never spray the engine with

water during cleaning. Water can contaminate the fuel. Always clean

with a brush or compressed air.

Grass and debris may clog the engine’s air cooling system especially

after prolonged operation while cutting tall, dry grass. The internal cool-

ing fins and surfaces may require cleaning to prevent overheating and

engine damage. We recommend that this service be carried out by an

authorised dealer.

Remove grass debris from the top and underside of the deck immedi-

ately after use.

Regularly check that all securing nuts and bolts are tight. Replace

missing or damaged items immediately.

Check the oil level daily before starting the engine and ensure that the

correct oil level is maintained. Refer to-‘Before Starting the Mower’

for oil checking and filling instructions.

1.19

1CG480V36B

Securing Nuts & Bolts

Deck Housing

Keeping Engine Clean

MOWER

MAINTENANCE

Oil Service

111-1519 (A) 28/1/08 4:44 pm Page 1.19

Storage

Change the engine oil after the first 5 hours of operation and thereafter

according to the ‘Maintenance Schedule’:-

1. Drain fuel by running the engine until the fuel tank is empty.

2. Remove the spark plug lead.

3. Allow the engine to cool.

4. Drain the oil while the engine is warm.(Not hot)

5. Tip the machine over on to its side ensuring that the air cleaner is

uppermost.

6. Remove the oil filler dipstick and drain the oil into a suitable

container.

7. Refill with new oil of the recommended SAE viscosity grade.

(Refer to-‘Before Starting the Mower’)

During transport and storage ensure the fuel cap vent knob and fuel

line are closed.

Engines stored in excess of 30 days need to be protected with a fuel

additive or drained of fuel to prevent gum from forming in the fuel

system or on essential carburettor parts. To ensure your mower is

maintained in good working order it is important that the following

procedure is adopted. Refer to the engine handbook as necessary.

Drain fuel from the engine by operating the engine until it stops.

Disconnect the spark plug lead, turn off fuel valve lever.

Change the engine oil.

Remove the engine spark plug and pour 15ml of engine oil into the

engine cylinder and replace the spark plug. Do not exceed the stated

volume of oil as engine damage may occur on re-starting. Do not

replace the spark plug lead. Slowly pull the engine start - grip once

to crank the engine. This will distribute the oil and help prevent engine

corrosion.

Clean grass and debris from the engine cylinder, cylinder head cooling

fins, under top cowl, and around and behind exhaust/exhaust guard.

Lubricate the mower.

Treat metal parts with a water repellent anti-corrosion product.

Cover the mower with a protective sheet and store it in a dry,

ventilated area.

1.20

MOWER

MAINTENANCE

Oil Service

Continued

111-1519 (A) 28/1/08 4:44 pm Page 1.20

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Hayter Mowers 185E XR16 User manual

Brand: Hayter Mowers

Model: 185E XR16

Category: Lawnmowers

Type: User manual

This manual is also suitable for

184E XR44

Download PDF

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Hayter Mowers 185E XR16 User manual

This manual is also suitable for

Hayter Mowers 185E XR16 User manual

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