Bosch NGP946UC/01 Installation guide

Category
Cookers
Type
Installation guide

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Table of Contents
Important Safety Instructions ................................... 1
Installation .................................................. 3
Before You Begin ....................................................... 3
Tools and Parts Needed ......................................................... 3
Parts Included ................................................................. 3
Cabinet Requirements .......................................................... 3
Countertop Requirements ....................................................... 4
Gas Requirements Supply Pressure ............................................... 4
Propane Gas Installation (NGT Models only) ......................................... 4
Installation Procedure ................................................... 5
Seal the Cooktop with Foam Tape ................................................. 5
Prepare the Countertop ......................................................... 5
Attach Brackets to the Cooktop ................................................... 5
Install the Cooktop ............................................................. 5
Connect Gas Supply ............................................................ 5
Connect Electrical Supply ........................................................ 7
Final Check ................................................................... 7
Before Calling Service ................................................... 7
Product Data Plate ...................................................... 7
7.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
Questions?
1-800-944-2904
www.boschappliances.com
5551 McFadden Ave.
Huntington Beach, CA 92649
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iiii
IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE AFTER INSTALLATION IS COMPLETE.
IMPORTANT: SAVE FOR THE LOCAL INSPECTOR'S USE.
Important Safety
Instructions
WARNING: Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to this man-
ual. For assistance or additional information consult a qualified installer, service
agency, manufacturer or the gas supplier.
Have the installer show you the location of the circuit breaker or fuse. Mark it
for easy reference.
Be sure your appliance is properly installed and grounded by a qualified tech-
nician.
Safety Codes and Specifications
Installation must conform with local codes or, in the absence of local codes
with the National Fuel Gas Code, ANSI Z223.1.
The appliance must be electrically grounded in accordance with local codes
or, in the absence of local codes, with the National Electrical Code ANSI/
NFPA 70, latest edition. (in Canada, installation must be in accordance with
the CAN 1-B149.1 and .2 Installation Codes for Gas Burning Appliances and/
or local codes.)
This appliance has been tested in accordance with ANS Z21.1, Standard for
Household Cooking Appliances (USA) and in accordance with CANI.I-M81
Interim Reqt #58 Domestic Gas Cooktops (CANADA).
Additional requirements and standards may apply in specific installations.
Equipment and Usage Safety Requirements
The cooktop must be used in conjunction with a suitable ventilation system.
Before plugging in an electrical cord, be sure all controls are in OFF position.
Power Requirements and Electrical Grounding Instructions
Power Supply: 120 Volts, 15 Ampere, 60 Hz. This appliance is factory
equipped with a 5-foot power supply cord with a 3-prong grounding plug (with
polarized parallel blades).
To prevent electrical shock, the third ground prong should not under any cir-
cumstances, be cut or removed. It must be plugged into a matching grounding
type receptacle, connected to a correctly polarized 120-volt circuit.
A separate circuit is recommended which is in compliance with the NEC. tf
there is any doubt as to whether the wall receptacle is properly grounded, the
customer should have it checked by a qualified electrician.
Gas Requirements
A manual valve must be installed in an accessible location in the gas line
external to the appliance for the purpose of turning on and shutting off the gas
to the appliance.
Leak testing of the appliance shall be conducted according to manufacturer's
instructions.
English 1
Gas Supply Pressure
Natural Gas - 6 inches water column (14.9 Millibars) minimum.
Propane Gas -11 inches water column (27.4 Millibars) minimum.
The maximum supply pressure to this appliance shall not exceed 14.0 inches
water column (34.9Millibars).
Gas Appliance Safety
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result caus-
ing property damage, personal injury or death.
Do not store or use combustible materials, gasoline or other flam-
mable vapors and liquids in the vicinity of this or any other appli-
ance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire depart-
ment.
Installation and service must be performed by a qualified installer,
authorized service agency or the gas supplier.
Propane Gas Installation (NGT Models only)
NOTE: NGP models cannot be converted for propane use.
The propane gas tank must be equipped with its own high pressure regulator in
addition to the pressure regulator supplied with this unit. The cooktop is shipped
from the factory for use with natural gas. For use with LP, a conversion kit is
required and must be purchased separately. Contact BSH or your retailer to obtain
kit # NEZ1065. A qualified technician or installer must do the conversion.
High Altitude Installation
This cooktop has been CSA certified for safe operation up to a height of 10,000 ft.
(3,048 m) without any modifications to components for natural gas or after LP con-
version.
For Massachusetts Installations
Installation must be performed by a qualified or licensed contractor, plumber
or gas fitter qualified or licensed by the state, province or region where this
appliance is being installed.
Shut-off valve must be a "T" handle gas cock.
Flexible gas connector must not be longer than 36 inches (91cm).
English 2
Installation
Before You Begin
Tools and Parts Needed
Parts Included
Cabinet Requirements
1. Phillips Head Screwdriver
2) Drill with 1/4" (6.35mm) bit
3) Tape Measure
1) Foam tape
2) Hold down brackets (4)
3) Screws, #10-32 x 2 1/2" (63.8mm) (4)
4) Sheet Metal Screws, #8 x 3/8" (9.5mm) (4)
5) Washers (4)
6) Rubber Grate Foot (1 extra foot is included for future use if required)
If parts are missing or damaged, call the number or write to the address listed
inside the back cover.
Dimension requirements in Figs. 1 & 2 are for combustible surfaces. When the
surface is protected by a material listed by UL as a Floor Protector and Wall
Shield covered with not less than No. 28 MSG sheet metal 0.015 inch (0.38mm)
stainless steel, 0.024 inch (0.6mm) aluminum or copper, it is considered noncom-
bustible and some dimensions may be reduced. For a noncombustible surface
over the cooktop, the minimum clearance is 24" (61cm) rather than 30" (76cm).
Instructions are based on standard American cabinets 36" high (91cm) x 24"
deep (61cm)with a 25" (63cm) countertop.
Provide approximately a 10 square inch opening (65cm 2) in the toe kick area
or other cabinet area for adequate air inlet to the cabinet.
Figure 1 - Installed Dimensions (from cooktop edges)
Q
Above C:OLmter 30" (76 cm) mn to
Combustible Sdace __
NGT(P)7x 30" (76cm) mih
NGT(P)gx 36" (9/cm) mi{
O
_- Right Sde -_
3'1(8cm) min
NOTE: All measurements given have to be precisely followed. If nonstandard
cabinets are used, make sure they are installed with minimum dimensions shown
in fig. 1 and fig. 2.
Plan the installation of the unit so that the power cord, gas shut-off valve and gas
pressure regulator are accessible from the front of cabinet. If a drawer is installed
directly under the cooktop, its depth (front to back) should be no greater than 15"
(38cm).
English 3
Countertop Requirements
Figure 2 - Cutout Dimensions
to Left Side Wall
3_(76.2 mm) Min. to_:
Right Side Wail
1-3/4" (44.5 mm) Min. to
Combustible Walt
mm) cooktop depth
(101.6mm) Below Countertop
1/8"
Min Clearance
from Cooktop to
Start of Radius
2 1/4"
Min to Counter
Front
., Min. to
4.
" Left Side Wall
4 3/8" (111 6mm)
Min to Right
Side Wall
Table 1: Cutout Dimensions
Fig. 2 30" Models 36" Models
A - Cutout 19-1/8" to 19-7/8" 19-1/8 to 19-7/8"
(486.1 mm) to (486.1 mm) to
(505.6mm) (505.6mm)
B - Cutout 28-5/8" to 29-3/8" 34-5/8" to 35-5/8"
(727.2mm) to (879.6mm) to (899mm)
(746.6mm)
C - Corner 30" (762mm) 36" (914.4mm)
D - Overall 31" (787.4mm) 37" (939.8mm)
Gas Requirements -
Supply Pressure
Propane Gas Installation
(NGT Models only)
Natural Gas - 6 inches water column (14.9 Millibars) minimum.
Propane Gas -11 inches water column (27.4 Millibars) minimum.
NOTE: NGP models cannot be converted for propane use.
The propane gas tank must be equipped with its own high pressure regulator in
addition to the pressure regulator supplied with this unit. The cooktop is shipped
from the factory for use with natural gas. For use with LP, a conversion kit is
required and must be purchased separately. Contact BSH or your retailer to obtain
kit # NEZ1065. A qualified technician or installer must do the conversion.
Leak testing of the appliance shall be conducted according to manufactureris
instructions.
English 4
Installation Procedure
1) Seal the Cooktop with
Foam Tape
2) Prepare the Countertop
WARNING: To avoid electrical shock hazard, before installing the
cooktop, switch power off at the service panel and lock the panel to
prevent the power from being switched on accidentally.
Apply the foam tape packaged with the cooktop to underside of the cooktop along
the perimeter before installing.
Cut out the countertop per the dimensions shown in section Countertop Cutout
Dimensions above. For solid surface material installations such as Surell TM and
Corian®, consult with solid surface manufacturer. Apply heat reflective tape such
as Scotch Aluminum Foil Tape #425 or #427 around the cutout so that it folds over
on the top and sides. Do not wrap the tape underneath the cooktop. Be sure the
tape extends beyond the outermost flange of the cooktop. All corners should be
covered with tape.
Figure 3 - Counter Cutout - Solid Surface Countertops
., AL I_.jA
" Cutout shows location "
of Alu minum Reflective 1T]pe K!!
Heat Reflective ]ape _-_; ,,_
Section 'A - A"
3) Attach Brackets to the Cooktop Attach clamps of the hold-down brackets packaged with the cooktop to the rough-
in box. Use the washer and screws provided.
Figure 4 - Attaching Hold-Down Brackets
4) Install the Cooktop
5) Connect Gas Supply
Insert cooktop into the cutout. Adjust hold-down brackets to desired position and
tighten screws to rough-in box. Insert adjusting screw into clamp and secure cook-
top to countertop.
For solid surface material installations: Insert a wooden block between the end of
the screw and the bottom of the countertop. Do not overtighten adjusting screw.
Trim excess aluminum tape around cooktop flange.
The gas inlet to the unit is located at the right rear of rough-in box. After installing
a gas shut-off valve in an easily accessible location under the unit, install the pres-
sure regulator (supplied) to manifold pipe using Teflon tape on threads of manifold
pipe. To prevent possible damage to the gas pressure regulator, install it after the
rough-in box is in its permanent position.
English 5
Figure 5 - Rough-in Box Area
Opelfing for Gas
Conl_ection and --.
Electrical Cord
u_tout
for 30" models - 12-5/8" (3208 ram)
for 36" models - 15-1/2" ( 394 mm)
CAUTION: Do not attempt any adjustment of the pressure regulator,
except conversion to propane.
Connect the gas supply line to the unit pressure regulator using a 1/2" flex gas line
connector between wall shut-off valve and pressure regulator (see complete pro-
cedure in Figure 6.)
Figure 6 - Gas and Electrical Location
Regulator
Shows _
Directbn of
Gas Flow C_bincL Ft_
Gas Stuboul
1/2" Female
Pipe Threads
_Supply Cord
120 V
ofWail
Receptacle
Secure regulator to cooktop gas inlet using approved Teflon tape. Turn to hand
tighten plus 1/4 turn, not exceeding 1 turn for alignment.
Check supply line connections for leaks using a soap solution. Do not use a flame
of any sort.
1. Turn on gas.
2. Apply a non-corrosive leak detection fluid to all joints and fittings in the gas
connection between the shut-off valve and the range. Include gas fittings and
joints in the range if connections may have been disturbed during installation.
Bubbles appearing around fittings and connections indicate a leak.
3. If a leak appears, turn off supply line gas shut-off valve and tighten connec-
tions.
4. Retest for leaks by turning on the supply line gas shut-off valve. When leak
check is complete (no bubbles appear), test is complete.
5. Wipe off all detection fluid residue.
Important Notes for Gas Connection:
The appliance and its individual gas shutoff valve must be disconnected from
the gas supply piping system during any pressure testing of that system at
test pressures in excess of 1/2 psig (3.5kPa).
English 6
6) Connect Electrical Supply
7) Final Check
The appliance must be isolated from the gas supply piping system by closing
its individual manual shut-off valve during any pressure testing of the gas sup-
ply piping system at test pressures equal to or less than 1/2 psi (3.5kPa).
Before connecting 5-foot (1.5 m) supply cord to wall receptacle, make certain that
gas shutoff valve and all burner controls are in OFF position.
After electrical connection is complete, place each burner cap in correct sized
notched position and check operation of electric igniters. Check flame characteris-
tics. Flame should be blue with no yellow tip.
Yellow Flames:
Further adjustment is required.
Yellow Tips on Outer Cones:
Normal for LP Gas.
Soft Blue Flames:
Normal for Natural Gas.
If the flame is completely or mostly yellow, verify that the regulator is set for
the correct fuel. After adjustment, retest.
Some yellow streaking is normal during the initial start-up. Allow unit to oper-
Before Calling Service
Product Data Plate
If the elements do not heat or if the indicator "on" light does not glow, check the
power source to see if a fuse has blown or if the circuit breaker has tripped.
Refer to the Warranty in the Use and Care Manual. See Use and Care manual for
troubleshooting information.
The data plate shows the model and serial number of your cooktop. Itis located in
the center front area of the rough-in box, underneath the cooktop.
Keep your invoice or escrow papers for warranty validation if service is needed.
English 7
FortechnicalservicequestionscontactCustomerRelationsat1(800)944-2904.
Forthemostuptodatecriticaldimensionsbyfax,useyourfaxhandsetandcall775-833-3600.Usecode#8317.
Wereservetherighttochangespecificationsordesignwithoutnotice.SomemodelsarecertifiedforuseinCanada.BSH
HomeAppliancesCorp.isnotresponsibleforproductswhicharetransportedfromtheU.S.foruseinCanada.Checkwith
yourlocalCanadiandistributorordealer
Note:TheBoschcooktopreferredtothroughoutthismanualismanufacturedbyBSHHomeAppliancesCorp.
YOUR LIFE, OUR INSPIRAT!ON
5551 McFadden Avenue, Huntington Beach, CA 92649 8001944-2904 www boschappliances com
9000065787 (ECO# 5V03NQ) 10037 Rev A • 04105 @ BSH Home Appliances Corporation 2005 Lithoin USA
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Bosch NGP946UC/01 Installation guide

Category
Cookers
Type
Installation guide
This manual is also suitable for

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