Teledyne CEA-9001 User manual

(US-Version,V3.1)

CEAombustionfficiencynalyzer

(US-Version,V3.1)

16830ChestnutStreetCityofIndustry,

California91748,USA

TEL:626-934-1500

TOLLFREE:888-789-8168

FAX:626-934-1651

www.teledyne-ai.com

TableofContents

Page

1ProductDescription..................................2

2PhysicalData...........................................5

2.1CalculationFormulae..............................6

3TechnicalData.........................................7

4OperatingElement................................10

5KeypadFunctions..................................11

6UserGuide............................................12

6.1ProgramStartMenu..............................12

6.2CalibrationMenu...................................13

6.3FuelSelection.......................................14

6.4AdditionalFunctions/Meas.Program....15

6.5DraftMeasurement...............................16

6.6MenuLines............................................17

6.6.1MenuLine1...........................................18

6.6.1.1Menu-InfoBox.....................................19

6.6.1.2Menu-TimeandDate...........................20

6.6.2MenuLine2...........................................21

6.6.2.1Menu-.....................................21

Page

6.6.2.2Menu-CoreOfWasteGasFlow...........22

6.6.2.3COPurgeSystem()........22

6.6.3MenuLine3...........................................23

6.6.3.1Menu-Units..........................................23

6.6.3.2Menu-O2-Ref.......................................23

6.6.3.3Menu-Add.Data...................................24

6.6.4MenuLine4..........................................25

6.6.4.1MemoryFunctions.................................25

6.6.4.2Menu-Creatememoryblocks...............29

6.6.4.3Menu-Deletememorydata...................32

6.6.4.4PrintingtheMeasuredValues................34

6.7ConfigurationMenu...............................35

6.8EnteringtheCompanyAddress.............37

7SystemMaintenance.............................38

8RS232Interface....................................39

9Battery/LinePowerOperation...............39

10WiringDiagrams....................................42

11GasProcessing.....................................44Graphic

Menu- manual

1

2

1.ProductDescription

TheGasAnalysisComputerisamultiple-functionanalyzerwithintegratedcalculatingfunctions.

MeasurementsareinaccordancewiththegeneralregulationssetforthbytheBIMSchV(German

Regulationsconcerningtheprotectionagainstharmfuleffectsontheenvironment)atallkindsof

combustionplantswithintheframeworkofthemonitoringofexhaustsystems.

formonitoringexhaustsystemsandfordetermining

theefficiencyofcombustionplants:

MeasuredValues:T.GasWasteorfluegastemperature°For°C

T.RoomAirorambienttemperature

OOxygencontent%Volume

COCarbonmonoxideppm-mg/m³-mg/kWh

NONitrogenmonoxide(Option)ppm-mg/m³-mg/kWh

DraftDraftorinchesofHO(iWC)

CalculatedValues:COCarbondioxide%Volume

CO0%Carbonmonoxide,undilutedppm

Effi.Combustionefficiency%

Ex.airExcessairvalue

LossesWastegaslosses%

NOxNitrogenoxides(optional)ppm-mg/m³-mg/kWh

T.DiffDifferentialtemperature(TG-TA)

a)Measurementandcalculationparameters

°For°C

Pressure

°For°C

2

b)MeasuringProcedure

TemperatureMeasurem.:K-typethermocouple()forwasteorfluegastemperature

forairorambienttemperature.

O-Measurement:Electrochemicalmeasuringcell.

CO-Measurement:Electrochemicalmeasuringcell.

DraftMeasurement:Piezo-resistiveprinciplewithinternaltemperaturecompensation.

MeasuringDuration:Short-termmemorymeasurementsofmax.60minutesarepossible,followedby

anewcalibrationphasewithambientair.

WasteGasMeasurement:Viaanexternalwaterseparatorandfilter,thewastegasisfedtothesensorsby

meansofagasfeedpump.Thepumpcapacity duringthefeedingphaseis

approx.0.8l/min.

SensorCalibration:60secondsafterswitchingontheinstrument.

COConcentration:COsensorwithHcompensation,measuringrange0-4.000ppm.Cutoff

thresholdat4.000ppmforsensorprotectionviaseparateflushpump.

Theremainingmeasuringvaluesarenotaffected.Theinstrumentisswitchedon

againatavalueof1.600ppm.

WasteGasSampling:Bymeansofawastegassamplingprobewithretainercone.

NiCr-Ni

K-typethermocouple(NiCr-Ni)

2

3

c)InstrumentDescription

ElectricalSupply:NiCadbattery6V/1200mAh,externalcharger.

Display:Withbacklight;alphanumericandgraphicdisplay.

4linesof16characterseach,plusmenuline.

ComputerInterface:RS232.

PrinterInterface:Infrared(HPProtocol).

Printer:Externalinfraredthermo-paperprinter.

Memory:100memoryblocks

Adm.OperatingTemp.:+40°Fto+104°F(+5°Cto+40°C).

Adm.StorageTemp.:-22°Fto+140°F(-30°Cto+50°C).

Mech.Dimensions:9.5”x3.6”x2.4”(242x91x61.5mm).

Weight:1.5lbs(700g).

StandardVersion:Instrument,batterycharger,combinedfluegastemperature

probe/watertrapandhoseassemblywithmeasuringcone,

ambientairtemperaturesensor,carryingcaseandmanual.

4

2.PhysicalData

Measuringranges:CO0...4.000ppm

CO-0%0...9.999ppm

O0...20,9%Volume

T-Gas+32°Fto+1.850°F(0°C...+1.000°C)

T-Air-5°Fto+212°F(-20°C...+100°C)

Draft/Pressure(150.0hPa)

CO0,0...COmax%Volume

Losses0...100%

Efficiency100...0%

Excessair1...99.999.

Optional:NOx,NO0...2.000ppm

COHigh0...1.0%Volume(10.000ppm)

(GeneralSpecifications)

2

22

±±60inchesofHO

5

2.1CalculationFormulae

CalculationoftheCOvalue:

CO:max.CO-value(fuel-specific)in%Volume.

O:Measuredoxygencontentin%Volume.

21:Oxygencontentoftheairin%Volume.

Calculationofthewastegasloss:in%

T.Gas:Waste/fluegastemperaturein°For°C.

T.Room:Combustion/ambienttemperaturein°For°C.

A2,B:Fuel-specificfactors.

Calculationoftheexcessairvalue(Lambda):

Calculationofthecombustionefficiencyvalue(Eta):in%

CalculationofCO0%(undiluted):inppm

O

CO

20.9

A2

qA=(T.Gas-T.Air)*(----------+B)

21-O

20.9

Lambda=

Eta=100-qA

CO0%=CO*Lambda

2

2max

2

=CO*(1--------)2max in%Volume

2

CO

------------=------------

CO20.9-O

2

max

6

3.TechnicalData

WasteorFlueGasTemperatureMeasurement

CombustionAirorAmbientTemperatureMeasurement

DraftorPressure

Sensor:K-typethermocouple

Range:+32°Fto1.850°F(0to+1.000°C)

Resolution:0.1°For°C

Accuracy:1°C(0to+400°C)

0.5%ofreading(upto1.000°C)

Range:-5°Fto+212°F(-20to+100°C)

150hPa

0.02hPa(upto2.00hPa)

1%ofreading

±2°±

±

±2°±

±6°±3

±

±±±±

±±±

F/

in.HO

in.HOorin.HO

in.HO

3%ofin.HO

Sensor:K-typethermocouple

Resolution:0.1°For°C

Accuracy:1°C(0to+100°C)

°C(-20.0to0.0°C)

Sensor:Piezoresistivepressuresensor

Range:

Resolution:0.01orhPa

Accuracy:0.088.0or

(upto80.0or20.0hPa)

reading(above80.0or20.0hPa)

Measurement

±60 in.HOor2

2

22

2

7

Oxygen(O)Measurement

Carbondioxide(CO

Carbonmonoxide(CO)Measurement(withHcompensation)

2

Range:0to20.9%Volume

Accuracy:0.2

Resolution:0.1%Volume

Sensor:Electro-chemicalcell

Responsetime(T97):70sec

0toCOmax.

Resolution:

0to4.000ppm

Accuracy:5ppm(upto150ppm)

5%ofreading(upto4.000ppm)

Resolution:1ppm

±

%Volume

<

CalculatedfromOmeasurement

Range:

Accuracy:0.2%Volume

0.1%Volume

Responsetime(T97):<70sec

Range:

Sensor:Electro-chemicalcell

Responsetime(T90):<60sec

)Calculation

2

8

Options

Nitrogenmonoxide(NO)Measurement

COMeasurement(withoutH2compensation)

Range:0to2.000ppm

Accuracy:5ppm(upto150ppm)

5%ofreading(upto2.000ppm)

Resolution:1ppm

Sensor:Electro-chemicalcell

Responsetime(T90):<60sec

Range:0...1.0%Volume(10.000ppm)

Resolution:0.01%Volume

Sensor:Electro-chemicalcell

Responsetime(T90):<60sec

±

9

10

4OperatingElements

0/I

START

STOP

S1

S2

S3

ENTER

mbar

hPa

ENTER

11

Note:Thebatterystatusis

determinedbyhowmanybattery

symbolsthataredark.

7darksymbols=70%ofbattery

powercapacity

12

Batt:

Note:Donotplaceprobe-Leaveinambientair

untiltheunitisfinishedwiththecalibrationphase.

Note:Anyerrorsthatoccurduringcalibrationare

displayedontheinformationline.

13

LowBatt

Battempty

T-RoomSensor?

T-GasSensor?

O2Sensordefect

O2Sens.Service

CO-Sensor?

CO-Sensordefect

CO-val.overflow

NO

NO-Sensordefect

NO-val.Overflow

-Sensor?

14

NaturalGas

15

Beforepressingthembar/hPakey,

pulltheairtubeofftheinstrument!

Thedraftsensoriscalibrated

(0.00InWorhPa).

Carefullyreplacetheairtube.

Waituntilthemeasuredvaluehas

stabilized.

Recordthemeasureddraftvalue.

Thisvalueisstoredwiththecurrent

measuringvalues.

Themeasuringmodeiscontinued.

Attention:

NopressurevaluesExceeding

(150hPambar)!

Note:

FordraftMeasurement,connectairtubetothepositive(+)

connectoronly.

±60inchesofHO2

±

16

Themenulinemakesitpossibleto

operatetheinstrumentinafastand

easyway.Pressingtheappropriate

softkey(S1toS3)accesses

submenudirectlyand/orallows

directexecutionofafunction.

17

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Teledyne CEA-9001 User manual

Teledyne CEA-9001 User manual

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