Liebert 600T User manual

POWER AVAILABILITY

Series 600T

™

UPS

INSTALLATION MANUAL

Multi-Module

Three-Phase

65-225 kVA

60 Hz

The following WARNING applies to all battery cabinets supplied

with UPS systems:

INTERNAL BATTERY STRAPPING MUST BE VERIFIED BY MANU-

FACTURER PRIOR TO MOVING A BATTERY CABINET.

Battery cabinets contain non-spillable batteries.

Keep units upright.

Do not stack.

Do not tilt.

Failure to heed this warning could result in smoke, fire or electric

hazard. Call 1-800-LIEBERT prior to moving battery cabinets.

WARNING

HAZARD

i

Table of Contents

1.0 SafetyPrecautions........................................................3

2.0 InstallationConsiderations................................................. 4

2.1 TypesofSystemControlCabinets...................................... 6

3.0 UnloadingandHandling................................................... 7

4.0 Inspections

4.1 ExternalInspections.................................................8

4.2 InternalInspections................................................. 8

5.0 EquipmentLocation....................................................... 9

6.0 BatteryInstallation......................................................10

6.1 BatterySafetyPrecautions ..........................................10

6.2 MatchingBatteryCabinets..........................................13

6.3 Non-StandardBatteries.............................................13

7.0 ConfiguringYourNeutralandGroundConnections............................ 14

7.1 Preferred Grounding Configuration, Isolated PDUs, Wye-Connected Service. . 15

7.2 Grounding Configuration, 480 or 600 VAC Input and Output, Delta Source. . . 16

7.3 Preferred Grounding Configuration with Power-Tie Switchgear . . . . . . . . . . . . 17

7.4 GroundingConfigurations,BatterySystems............................18

8.0 WiringConsiderations....................................................19

8.1 PowerWiring .....................................................20

8.2 ControlWiring ....................................................21

8.3 BatteryWiring....................................................22

9.0 WiringConnections ......................................................24

10.0 WiringInspection........................................................26

11.0 InstallationDrawings ....................................................28

12.0 AppendixA-SitePlanningData ........................................... 76

13.0 AppendixB-FieldSuppliedLugs...........................................80

iii

List of Figures

Figure1 Multi-ModuleUPS,65&80kVA(left)andbottom-entry100-225kVA(right)............ 5

Figure2 UPSMulti-ModuleUnitBlockDiagram........................................... 6

Figure3 PreferredGroundingConfiguration,480or600VACInputandOutput................ 15

Figure4 GroundingConfigurationwithUngroundedDeltaSourceInput...................... 16

Figure5 PreferredGroundingConfiguration,Power-TieSystems ............................ 17

Figure6 BatteryCabinetGroundingConfiguration........................................ 18

Figure7 TypicalMulti-ModuleConfigurations............................................ 23

Figure8 OutlineDrawing,Single&Multi-Module65&80kVA ............................. 28

Figure9 OutlineDrawing,Multi-ModuleSystem,100-225kVA,SpaceSaver.................. 29

Figure10 OutlineDrawing,Multi-ModuleSystem,100-225kVA ............................ 30

Figure11 OutlineDrawing,SystemControlCabinet(SCCT),200-1200Amps ................... 31

Figure 12 Outline Drawing, System Control Cabinet (SCCT), 1600-2500 Amps . . . ............... 32

Figure13 OutlineDrawing,SystemControlCabinet(SCCP),200-480Amps .................... 33

Figure14 OutlineDrawing,SystemControlCabinet(SCCP)560-960Amps..................... 34

Figure15 OutlineDrawing,SystemControlCabinet(SCCP)1120to2000Amp ................. 35

Figure 16 Outline Drawing, System Control Cabinet (SCCB) 640 to 800 Amps . . . ............... 36

Figure 17 Outline Drawing, System Control Cabinet (SCCB) 1280 to 1600 Amps . ............... 37

Figure18 OutlineDrawing,BatteryPowerPack,65&80kVA ............................... 38

Figure19 BatteryPowerPack,SizeA.................................................... 39

Figure 20 Line-Up Detail, Single or Multi-Module System, 65 & 80 kVA with Battery Cabinets . . . . 40

Figure 21 Line-Up Detail, Single or MM System, 100-225 kVA, Space Saver with Battery Cabinets . 41

Figure 22 Line-Up Detail, Single or Multi-Module System, 100-225 kVA, with Battery Cabinets . . . . 42

Figure23 BaseMountingPatterns,SystemControlCabinets(SCCT),200&1200Amps.......... 43

Figure 24 Base Mounting Patterns, System Control Cabinets (SCCT), 1600-2500 Amps . . ......... 44

Figure 25 Base Mounting Patterns, System Control Cabinets (SCCP), 200-480 Amps ............. 45

Figure 26 Base Mounting Patterns, System Control Cabinets (SCCP), 560-960 Amps ............. 46

Figure 27 Base Mounting Patterns, System Control Cabinet (SCCB), 640-3000 Amps ............. 47

Figure28 TerminalDetails,65&80kVAModule.......................................... 48

Figure29 TerminalDetails,Multi-ModuleSystem,100&125kVASpaceSaver................. 49

Figure30 TerminalDetails,Multi-ModuleSystem,150&225kVA,SpaceSaver................. 50

Figure31 TerminalDetails,Multi-ModuleSystem,100&125kVA............................ 51

Figure32 TerminalDetails,Multi-ModuleSystem,150&225kVA............................ 52

Figure33 ControlConnectionLocationDiagram,65-80kVA ................................. 53

Figure 34 Control Connection Location Diagram, 100-225 kVA . . . ............................ 54

Figure35 ControlConnectionLocationDiagram,SCCC&SCCI.............................. 55

Figure36 ControlConnection-LocationDiagram,SystemControlCabinet-SCCT .............. 56

Figure37 ControlWiring,ExternalInterconnectDiagram................................... 57

Figure38 ControlWireList,ExternalInterconnections,UPSModule ......................... 58

Figure39 ControlWireList,ExternalInterconnections,StandardWiring,SCCT,Part1of3 ...... 59

Figure40 ControlWireList,ExternalInterconnections,StandardWiring,SCCT,Part2of3....... 60

Figure41 ControlWireList,ExternalInterconnections,StandardWiring,SCCT,Part3of3....... 61

Figure42 ControlWireList,ExternalInterconnections,AlarmStatusContactsOption........... 62

Figure 43 Control Wire List, External Interconnections, Maintenance Bypass Interlock Option . . . . . 63

Figure44 ControlWireList,ExternalInterconnections,RemoteStatusPanelOption............. 64

Figure45 ControlWireList,ExternalInterconnections,InternalModemOption................. 65

Figure46 ControlWireList,ExternalInterconnections,CustomerAlarmInterfaceOption ........ 66

Figure47 ControlWireList,ExternalInterconnections,BatteryTemperatureSensorOption ...... 67

Figure48 ControlWireList,ExternalInterconnections,SNMPInterfaceOption ................ 68

Figure 49 Outline Drawing, Module Battery Disconnect, 175-250 Amps . . ...................... 69

Figure 50 Outline Drawing, Module Battery Disconnect, 300-1200 Amps (modules w/input iso. xfmr) 70

Figure51 RemoteStatusPanel,SurfaceMount............................................71

Figure52 CircuitBreakerSchedule,Multi-ModuleUPS,65-225kVA ..........................72

Figure53 CircuitBreakerSchedule,BatteryCabinet,65-500kVA ............................73

Figure 54 Circuit Breaker Schedule, Merlin Gerin, System Control Cabinet (SCCT), 200-4000 Amps 74

Figure 55 Circuit Breaker Schedule, G.E., System Control Cabinet (SCCT), 1600-4000 Amps. ......75

1

IMPORTANT SAFETY INSTRUCTIONS

Save These Instructions.

2

______________________________________________________________

Safety Precautions 3

1.0 SAFETY PRECAUTIONS

4 Installation Considerations

2.0 INSTALLATION CONSIDERATIONS

Installation Considerations 5

Figure 1 Multi-Module UPS, 65 & 80 kVA (left) and bottom-entry 100-225 kVA (right)

6 Installation Considerations

Figure 2 UPS Multi-Module Unit Block Diagram

2.1 Types of System Control Cabinets

CB1 Module Input Breaker

CB2 Module Output Breaker

MBD Module Battery Disconnect

CB2

Rectifier/

Charger

Controls

CB1

CONTROL POWER

UPS MODULE

Inverter

MBD

Utility

Input

Power

Control

Wiring

To SCC

Battery

Output

Power

To SCC

Unloading and Handling 7

3.0 UNLOADING AND HANDLING

8 Inspections

4.0 INSPECTIONS

4.1 External Inspections

4.2 Internal Inspections

Equipment Location 9

5.0 EQUIPMENT LOCATION

10 Battery Installation

6.0 BATTERY INSTALLATION

6.1 Battery Safety Precautions

Battery Installation 11

Battery Safety Precautions in French Per CSA Requirements

Instructions Importantes Concernant La Sécurité

Conserver Ces Instructions

12 Battery Installation

Battery Installation 13

6.2 Matching Battery Cabinets

6.3 Non-Standard Batteries

14 Configuring Your Neutral and Ground Connections

7.0 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS

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Liebert 600T, Series 600T User manual

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