Page is loading ...
Visit our website at: http://www.harborfreight.com
Email our technical support at: [email protected]
Email our engine support at: [email protected]
Using an engine indoors
CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors,
and vents.
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2015 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
REV 16a
Page 2 For technical questions, please call 1-888-866-5797.
ITEM 61623
Table of Contents
Specifications ............................................. 2
Safety ......................................................... 4
Setup .......................................................... 8
Operation ................................................... 13
Maintenance .............................................. 18
Troubleshooting ......................................... 24
Parts Lists and Diagrams .......................... 26
Warranties ................................................. 30
Specifications
Brush Mower Specifications
Cutting Capacity
2" Maximum Limb Diameter
6' Sapling Height
Cutting Width 21"
Cutting Height 2-1/4"
Blade Speed 1940 RPM Max
Pneumatic Tires Ø15″ x 4-5/8″ Wide
Gear Oil SAE 50
Transmission Oil SAE 80W-90
V Belts Forward - A26 Reverse - 0730
Tire Pressure 30 PSI
Engine Specifications
Displacement 212cc
Engine Type
Horizontal Single Cylinder
4-stroke
Cooling System Forced air cooled
Fuel
Type
87+ octane stabilizer-treated
unleaded gasoline
Capacity 0.9 Gallon
Engine Oil
Type SAE
10W-30 above 32° F
5W-30 at 32° F or below
Capacity 0.5 Quart
Run Time @ 50% Load
with full tank
3 hr
Sound Level at 3 feet 104 dB
Bore x Stroke 70 mm x 55 mm
Compression Ratio 8.5:1
Rotation viewed from PTO
(power takeoff - the output shaft)
Counterclockwise
Spark Plug
Type
NGK
®
BP-6ES
NHSP
®
/ Torch
®
F6TC
Gap 0.7 - 0.8 mm
Valve Clearance
Intake 0.10 - 0.15 mm
Exhaust 0.15 - 0.20 mm
Speed Idle 1800 ± 50 RPM
The emissions control system for this Engine is warranted for standards set by the
U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual.
Page 3For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Symbol Definitions
Symbol Property or Statement
RPM
Revolutions Per Minute
HP
Horsepower
WARNING marking concerning
Risk of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Read the manual before
set-up and/or use.
WARNING marking concerning
Risk of Hearing Loss.
Wear hearing protection.
Symbol Property or Statement
WARNING marking concerning
Risk of Respiratory Injury.
Operate engine OUTSIDE and far away
from windows, doors, and vents.
WARNING marking concerning
Risk of Fire while handling fuel.
Do not smoke while handling fuel.
WARNING marking concerning
Risk of Fire.
Do not refuel while operating.
Keep flammable objects
away from engine.
Page 4 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
IMPORTANT
Safe Practices for Pedestrian-controlled Mowers
This cutting machine is capable of amputating hands and feet and throwing objects. Failure
to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
1. Read, understand, and follow all instructions on
the machine and in the manual(s) before starting.
2. Do not put hands or feet near or under the machine.
Keep clear of the discharge opening at all times.
3. Only allow responsible adults who are familiar
with the instructions to operate this machine.
4. Clear the area of objects such as rocks, wire, toys,
etc., which could be thrown by the blade. Stay
behind the handle when the engine is running.
5. Be sure the area is clear of bystanders before
operating. Stop machine if anyone enters the area.
6. Do not operate machine barefooted or while wearing
sandals. Always wear substantial footwear.
7. Do not pull machine backward unless absolutely
necessary. Always look down and behind
before and while moving backward.
8. Never direct discharged material toward
anyone. Avoid discharging material against
a wall or obstruction. Material may ricochet
back toward the operator. Stop the blade
when crossing gravel surfaces.
9. Do not operate machine without the entire grass
catcher, discharge guard, rear guard, or other
safety protective devices in place and working.
10. Never leave a running machine unattended.
11. Stop the engine and wait until the blade
comes to a complete stop before cleaning
the machine, removing grass catcher,
or unclogging the discharge guard.
12. Operate machine only in daylight
or good artificial light.
13. Do not operate machine while under
the influence of alcohol or drugs.
14. Never operate mower in wet grass. Always
be sure of your footing; walk, never run.
15. Disengage the drive system, if so
equipped, before starting the engine.
16. If the machine should start to vibrate
abnormally, stop the engine and check
for the cause immediately. Vibration is
generally a warning of trouble.
17. Always wear eye protection when
operating machine.
18. See manufacturer’s instructions for proper
operation and installation of accessories. Only
use accessories approved by the manufacturer.
19. The warnings and precautions discussed in this
manual cannot cover all possible conditions and
situations that may occur. It must be understood
by the operator that common sense and caution
are factors which cannot be built into this
product, but must be supplied by the operator.
20. WARNING: This product contains di (2-ethylhexyl)
phthalate (DEHP), a chemical known to the State
of California to cause cancer and birth defects
or other reproductive harm. (California Health
& Safety Code § 25249.5, et seq.)
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents, which can result in severe injury.
Operation on all slopes requires extra caution. If you feel uneasy on a slope, do not mow it.
1. Mow across the face of slopes; never
up and down. Exercise extreme caution
when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could cause a slip
and fall accident. Tall grass can hide obstacles.
3. Do not mow on wet grass or excessively
steep slopes. Poor footing could
cause a slip and fall accident.
4. Do not mow near drop offs, ditches,
or embankments. You could lose
your footing or balance.
Page 5For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity.
Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and
under the watchful care of a responsible
adult other than the operator.
2. Be alert and turn mower off if a child enters the area.
3. Never allow children to operate the machine.
4. Use extra care when approaching
blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV. SERVICE
SAFE HANDLING OF GASOLINE:
To avoid personal injury or property damage, use extreme care in handling gasoline.
Gasoline is extremely flammable and the vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
2. Use only an approved gasoline container.
3. Never remove gas cap or add fuel
with the engine running.
4. Allow engine to cool before refueling.
5. Never refuel the machine indoors.
6. Never store the machine or fuel container where
there is an open flame, spark, or pilot light such
as on a water heater or on other appliances.
7. Never fill containers inside a vehicle or on
a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before filling.
8. Remove gas powered equipment from the
truck or trailer and refuel it on the ground.
If this is not possible, then refuel such
equipment with a portable container, rather
than from a gasoline dispenser nozzle.
9. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock open device.
10. If fuel is spilled on clothing, change
clothing immediately.
11. Never overfill fuel tank. Replace gas
cap and tighten securely.
12. When spills of fuel or oil occur, they must be
cleaned up immediately. Dispose of fluids and
cleaning materials as per any local, state, or
federal codes and regulations. Store oil rags in
a bottom-ventilated, covered, metal container.
13. Do not fill fuel tank to the top.
Leave a little room for the fuel to expand as needed.
14. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
GENERAL SERVICE
1. Never operate machine in a closed area.
2. Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
3. Never remove or tamper with safety devices.
Check their proper operation regularly. Never
do anything to interfere with the intended
function of a safety device or to reduce the
protection provided by a safety device.
4. Keep machine free of grass, leaves, or
other debris build up. Clean up oil or fuel
spillage and remove any fuel soaked debris.
Allow machine to cool before storing.
5. If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before starting.
6. Never make any adjustments or repairs
with the engine (motor) running.
Disconnect the spark plug wire and ground
against engine to prevent unintended starting.
7. Check grass catcher components and the discharge
guard frequently and replace with manufacturer’s
recommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
9. Do not change engine governor setting
or over speed the engine.
10. Maintain or replace safety and
instruction labels, as necessary.
Page 6 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
Vibration Hazard
This tool vibrates during use. Repeated or
long-term exposure to vibration may cause
temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-
ups to ensure medical problems are not being
caused or worsened from use. Pregnant women
or people who have impaired blood circulation
to the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration when there
is a choice between different processes.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
Page 7For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
Additional Precautions
1. CARBON MONOXIDE HAZARD
Using an engine indoors
CAN KILL YOU IN MINUTES.
Engine exhaust contains
carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows,
doors, and vents.
2. Never store fuel or other flammable
materials near the engine.
3. Industrial applications must follow
OSHA requirements.
4. The equipment can produce high noise levels.
Prolonged exposure to noise levels
above 85 dBA is hazardous to hearing.
Wear ear protection when operating the equipment
or when working nearby while it is operating.
5. Wear ANSI-approved safety glasses, heavy-
duty work gloves, dust mask/respirator, and
hearing protection during set up, use, and service.
6. Wear long pants, long sleeves
and protective footwear.
7. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to a heart pacemaker could cause
pacemaker interference or pacemaker failure.
Caution is necessary when near the
engine’s magneto or recoil starter.
8. Do not operate in explosive atmospheres,
such as in the presence of flammable
liquids, gases, or dust. Gasoline-powered
engines may ignite the dust or fumes.
9. Parts, especially exhaust system components,
get very hot during use. Stay clear of hot parts.
10. Do not cover the engine or
equipment during operation.
11. Keep the equipment, engine, and
surrounding area clean at all times.
12. Do not operate the equipment with known
leaks in the engine’s fuel system.
13. WARNING: This product contains or, when
used, produces a chemical known to the State
of California to cause cancer and birth defects
or other reproductive harm. (California Health
& Safety Code § 25249.5, et seq.)
14. Have multiple ABC class fire extinguishers nearby.
15. Operation of this equipment may create sparks that
can start fires around dry vegetation.
A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
16. Do not alter or adjust any part of the
equipment or its engine that is sealed by the
manufacturer or distributor. Only a qualified
service technician may adjust parts that may
increase or decrease governed engine speed.
17. Have the equipment serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the equipment
is maintained. Do not attempt any service or
maintenance procedures not explained in this
manual or any procedures that you are uncertain
about your ability to perform safely or correctly.
18. Store equipment out of the reach of children.
19. Follow scheduled engine and
equipment maintenance.
20. Use only lubricants and fuel recommended
in the Specifications chart of this manual.
SAVE THESE INSTRUCTIONS.
Page 8 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
Set Up
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required. The operator should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING: Wait for the engine to cool, and
unplug the spark plug cap before assembling or making any adjustments to the equipment.
At high altitudes, the engine’s carburetor, governor (if so equipped), and any other parts that control
the fuel-air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude
use and to prevent damage to the engine and any other devices used with this product.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagrams near the end of this manual.
Page 9For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
Assembly
Connect Blade Control
1. Remove three screws securing
Gearbox Cover, then remove Cover.
Screws
Gearbox
Cover
Figure A
2. Slide the Blade Control Connector over the
Blade Control. Turn it as shown in Figure B.
Blade Control
Connector
Blade
Control
Figure B
3. Insert one R-pin into the hole farthest from
the end of the Lower Blade Lever.
4. Insert the end of the Lower Blade Lever through the
Blade Control Connector as shown in Figure C.
Blade Control
Connector
R-pin
Lower Blade
Lever
Figure C
5. Install the second R-pin through the end of the
Lower Blade Lever, securing it in place.
Lower Blade
Lever
R-pin
Figure D
6. Replace the Gearbox Cover, and secure it with
the three screws, as shown in Figure A.
Page 10 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
Attach Handlebars
1. Remove the Bolts and Nuts that hold the
Belt Box Cover in place, and remove it.
Note: It is initially installed backwards.
Belt Box
Cover
Figure E
2. Remove Handlebar Nuts and Bolts from Belt Box.
3. Choose Handlebar position.
Handlebar
Positions
Bolts
Nuts
Figure F
4. Attach Lower Handlebars to Belt Box with Bolts
and Nuts. Tighten connections securely.
Lower
Handlebars
Figure G
5. Remove Knobs, Curved Washers and
Bolts from Upper Handlebars.
Bolt
Curved
Washers
Knob
Upper
Handlebars
Figure H
CAUTION! PINCH HAZARD! The Handlebar
connection is very tight and can snap together
suddenly. Be careful to avoid pinching hands
when connecting the Handlebars.
6. Attach Upper Handlebars to Lower Handlebars
with Bolts, Curved Washers and Knobs.
Tighten connections securely.
Figure I
Page 11For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
Attach Belt Box Cover
1. Turn the Belt Box Cover so that the label on top of
it can be read while standing behind the controls
2. Install it with Bolts and Nuts.
Tighten connections securely.
Belt Box
Cover
Figure J
Attach Blade Lever
Pass Upper Blade Lever through Collar, then thread tightly into Lower Blade Lever.
Lower
Blade
Lever
Upper
Blade
Lever
Collar
Figure K
Page 12 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
Components and Controls
Throttle
Safety
Lever
Kickstand
Blade
Lever
Starter
Handle
Forward
Lever
Clutch
Lever
Fuel
Valve
Choke
Fuel
Cap
Muffler
Air
Filter
Engine Oil
Dipstick
Reverse
Lever
Page 13For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
Operation
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
Engine and Equipment Pre-Start Checks
Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting.
If any problems are found, do not use equipment until fixed properly.
Note: Both the Transmission and the Blade Gearbox come pre-filled.
Checking and Filling Engine Oil
NOTICE: Your Warranty is VOID if the engine’s
crankcase is not properly filled with oil before
each use. Before each use, check the oil level.
Do not run the engine with low or no engine oil.
Running the engine with no or low engine oil
WILL permanently damage the engine.
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Clean the top of the Dipstick and the area around it.
Remove the Dipstick by turning it counterclockwise,
and wipe it off with a clean, lint free rag.
4. Reinsert the Dipstick without threading it in and
remove it to check the oil level. The oil level
should be up to the full level as shown above.
5. If the oil level is at or below the low mark add the
appropriate type of oil until the oil level is at the
proper level. SAE 10W-30 oil is recommended for
general use. (The SAE Viscosity Grade chart on
page 19 in the Maintenance section shows other
viscosities to use in different average temperatures.)
6. Thread the dipstick back in clockwise.
NOTICE: Do not run the engine with too little oil.
The engine will be permanently damaged.
Checking and Filling Fuel
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Fill the fuel tank in a well-ventilated area
away from ignition sources. If the engine
is hot from use, shut the engine off and
wait for it to cool before adding fuel. Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. Remove the Strainer and remove any dirt
and debris. Then replace the Strainer.
Note: Do not use gasoline containing more than
10% ethanol (E10). Do not use E85 ethanol. Add fuel
stabilizer to the gasoline or the Warranty is VOID.
Note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. It can
cause particles to enter the carburetor, affecting
engine performance and/or causing damage.
4. If needed, fill the Fuel Tank to about 1 inch under
the fill neck of the Fuel Tank with 87 octane or
higher unleaded gasoline that has been treated
with a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use.
5. Then replace the Fuel Cap.
6. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
OPERATING TIPS - BEFORE STARTING THE ENGINE
a. Use only during daylight hours.
Do not use at night.
b. Inspect equipment and engine.
• Check Blade connection, tighten Bolt
if necessary. (See page 19)
• Check tire pressure.
c. Fill the engine with the proper
amount and type of both oil and
unleaded gasoline treated with fuel stabilizer.
d. Make sure brush is dry. Start engine
on level area clear of brush.
e. Clear work area of objects such as rocks,
branches and debris.
The Brush Mower can throw
objects a great distance.
f. DISENGAGE BLADE before:
• Starting Mower
• Operating Mower in reverse
• Driving over loose
material, such as
gravel, dirt, and mulch.
g. Watch starting video:
www.harborfreight.com/
brushmowervideo.html
Page 14 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
Starting the Engine
1. DISENGAGE BLADE by pushing Blade
Lever forward to OFF position.
2. Hold down Safety and Clutch Levers on
Right Handlebar, then lock levers in place
by pushing Tab. Move Mower to flat,
level area, clear of brush and debris.
3. Turn Throttle on Right Handlebar
to Start position.
4. To start a cold engine,
move the Choke to the START position.
To restart a warm engine,
leave the Choke in the RUN position.
5. Open the Fuel Valve.
1
Tab
2
Slow
Start
Right
Handlebar
3
Engine
Operator
4
5
Page 15For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
6. Grip the Starter Handle of the Engine loosely and
pull it slowly several times to allow the gasoline
to flow into the Engine’s carburetor. Then pull
the Starter Handle gently until resistance is felt.
Allow Cable to retract fully and then pull it quickly.
Repeat until the Engine starts.
Note: Do not let the Starter Handle snap back against
the Engine. Hold it as it recoils so it doesn’t hit the Engine.
7. Allow the Engine to run for several seconds.
Then, if the Choke Lever is in the CHOKE position,
move the Choke Lever very slowly to its RUN position.
Note: Moving the Choke Lever too
fast could stall the engine.
8. Adjust Throttle as needed.
IMPORTANT: Allow the engine to run at no load for five minutes
after each start-up so that the engine can stabilize.
Break-in Period:
a. Breaking-in the engine will help to ensure proper equipment and engine operation.
b. The operational break-in period will last about 3 hours of use. During this period:
• Do not apply a heavy load to the equipment.
• Do not operate the engine at its maximum speed.
c. The maintenance break-in period will last about 20 hours of use.
• Change the engine oil after this period.
Under normal operating conditions subsequent maintenance follows
the schedule explained in the MAINTENANCE section.
6
7
8
Slow
Fast
Page 16 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
Mower Operation
TO PREVENT SERIOUS INJURY: Never place your hands, fingers, feet, or any other part of your body close
to the blade, belts, or pulleys while the Brush Mower is in operation.
Wear ANSI-approved safety glasses, heavy-duty work gloves,
dust mask/respirator and hearing protection during use.
Before use, clear work area of objects such as rocks, branches and debris.
The Brush Mower can throw objects a great distance.
Keep all bystanders at least 100 feet from Brush Mower during operation.
Note: Safety Lever must be held down at all
times during operation. Releasing Safety
Lever will stop the engine immediately.
1. Pull Blade Lever back to ON position.
Figure L
2. Squeeze Safety and Clutch Levers
together to unlock them.
3. Hold down Safety Lever.
4. Release Clutch Lever Only.
Figure M
5. Hold down Forward Lever on Left Handlebar
to engage Blade and Tires. Mower will
self-propel forward and begin mowing.
Figure N
NOTICE: To prevent damage to
equipment, do not hold down Forward
and Reverse Levers at the same time.
Reverse
CAUTION! To prevent serious injury, use Reverse
ONLY when mower is stuck and cannot be moved
any other way. DO NOT USE REVERSE TO MOW.
1. Release Forward Lever to stop Blade and Tires.
2. DISENGAGE BLADE by pushing
Blade Lever forward to OFF position.
CAUTION! To prevent serious injury, do not run
Mower in Reverse while the Blade is in ON position.
3. Hold down Reverse Lever.
Mower will self-propel backward.
Clearing Jams
1. Release Safety Lever to turn off the Engine.
2. Wait until the machine completely stops.
3. Disconnect the Spark Plug.
4. Clear the jam.
5. Reconnect Spark Plug,
6. Restart Engine. Then, resume operation.
Page 17For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
Stopping the Engine and Mower
1. RELEASE SAFETY LEVER.
ENGINE WILL STOP IMMEDIATELY.
IF IT DOES NOT STOP IMMEDIATELY,
DISCONNECT THE SPARK PLUG CAP, AND
HAVE THE SAFETY LEVER SERVICED BY
A QUALIFIED TECHNICIAN BEFORE FURTHER USE.
2. Turn Throttle to Slow position.
3. Close Fuel Valve.
4. Disconnect Spark Plug, then clean external parts with clean cloth, clean Blade and under
Mower Deck, then cover and store in a dry, level, well-ventilated area out of reach of children.
NOTICE
See Long-Term Storage on page 23 for complete storage instructions.
1
2
Slow
3
Page 18 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
Maintenance
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING:
Wait for the engine to cool, and disconnect the spark plug cap before
performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE:
Do not use damaged equipment. If abnormal noise, vibration, or excess
smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be performed
by a qualified technician for safety. If you have any doubts about your ability to safely service the
equipment or engine, have a qualified technician service the equipment instead.
Cleaning, Maintenance, and Lubrication Schedule
Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment
will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
Note: The following procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the engine and equipment.
Procedure
Before
Each
Use
After
Each
Use
Monthly or
every 20
hr. of use
Every 3 mo.
or 50 hr.
of use
Every 6 mo.
or 100 hr.
of use
Yearly or
every 300
hr. of use
Every
2 Years
Check/fill fuel (see page 19)
Brush off outside of engine
Check engine oil level (see page 13)
Check for loose hardware
Inspect/Tighten blade (see page 19)
Check tire pressure
Clean blade and under mower deck
Change engine oil (see page 19)
Check air cleaner
Clean/replace air filter (see page 21)
*
Check sediment cup on carburetor
Check/fill gear oil (see page 21)
Check/clean/replace spark plug
(see page 22)
Change transmission oil
**
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer
and carburetor
4. Clean carbon build-up from
combustion chamber
** **
Replace fuel line if necessary
**
*Service more frequently when used in dusty areas.
**These items should be serviced by a qualified technician.
Page 19For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETYSETUPOPERATIONMAINTENANCE
Check/Fill Fuel
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Fill the fuel tank in a well-ventilated area
away from ignition sources. If the engine is
hot from use, shut the engine off and wait
for it to cool before adding fuel. Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. Remove the Strainer and remove any dirt
and debris. Then replace the Strainer.
Note: Do not use gasoline containing more than
10% ethanol (E10). Do not use E85 ethanol. Add fuel
stabilizer to the gasoline or the Warranty is VOID.
Note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. It can
cause particles to enter the carburetor, affecting
engine performance and/or causing damage.
4. If needed, fill the Fuel Tank to about 1 inch under
the fill neck of the Fuel Tank with 87 octane or
higher unleaded gasoline that has been treated
with a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use.
5. Then replace the Fuel Cap.
6. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
Change Engine Oil
CAUTION! Oil is very hot during operation and can
cause burns. Wait for engine to cool before changing oil.
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Place a drain pan (not included) underneath
the crankcase’s drain plug.
4. Remove the drain plug and, if possible,
tilt the crankcase slightly to help drain
the oil out. Recycle used oil.
5. Replace the drain plug and tighten it.
6. Clean the top of the Dipstick and the area around it.
7. Remove the Dipstick by turning it counterclockwise,
and wipe it off with a clean, lint free rag.
Full level
Full level
8. Add the appropriate type of oil until the oil level is at
the full level. SAE 10W-30 oil is recommended for
general use.
The SAE Viscosity Grade chart shows other
viscosities to use in different average temperatures.
10W-30
30
5W-30
-20 0 20 40 60 80 100°F
SAE Viscosity Grades
Average outdoor temperature
9. Thread the dipstick back in clockwise.
NOTICE: Do not run the engine with too little oil.
The engine will be permanently damaged.
Page 20 For technical questions, please call 1-888-866-5797.
ITEM 61623
SAFETY SETUP OPERATION MAINTENANCE
Inspect, Tighten, or Replace Blade
CAUTION! The Blade is sharp. Wear heavy-duty work gloves when handling and working near the Blade.
1. Tip Mower back, have helper hold Handlebars.
Figure O
2. Check Blade for damage.
If damaged, replace Blade.
3. Check Blade connection, tighten Bolt if necessary.
4. The PTO Shaft is connected to the Transmission
by a Bolt and a Pin secured with an R-pin.
Remove those and disconnect the PTO Shaft.
5. Find the PTO Adapter. It is a short shaft
with a splined hole through the middle and
a bolt or pin in the side. See Figure P.
Figure P: PTO Adapter
6. Slide the PTO Adapter into the end of the PTO
shaft securely so that the Bolt slides into the slot.
Bolt
PTO Adapter
PTO Shaft
Figure Q
7. Now the Blade Bolt can be tightened
as needed. It can also be loosened
for replacement, if necessary.
8. Remove PTO Adapter and reconnect PTO shaft.
9. Secure PTO Shaft to the Transmission using
both the Bolt and Pin secured by an R-pin.
/
