Campbell Hausfeld FP209501 User manual

Brand: Campbell Hausfeld

Model: FP209501

Category: Air compressors

Type: User manual

Read all manuals included

with this product carefully.

Be thoroughly familiar

with the controls and the

proper use of the equipment.

2. Follow all local electrical and safety

codes as well as in the US, National

Electrical Codes (NEC) and

Occupational Safety and Health Act

(OSHA).

3. Only persons well acquainted with

these rules of safe operation should

be allowed to use the compressor.

4. Keep visitors away and NEVER allow

children in the work area.

Do not operate

unit if damaged

during shipping, handling or use.

Damage may result in bursting and

cause injury or property damage.

General Safety

Information

CALIFORNIA PROPOSITION 65

This product or its

power cord may

contain chemicals, including lead,

known to the State of California to

cause cancer and birth defects or other

reproductive harm. Wash hands after

handling.

GENERAL SAFETY INFORMATION

Since the air compressor and other

components used (filters, lubricators,

hoses, etc.), make up a high pressure

pumping system, the following safety

precautions must be observed at all times:

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or

property damage! Retain instructions for future reference.

Description

Oilless compressors are designed for

do-it-yourselfers with a variety of home

and automotive jobs. These units

operate without oil. Compressed air

from this unit will contain moisture.

Install a water filter or air dryer if

application requires dry air.

Safety Guidelines

This manual contains information that is

very important to know and understand.

This information is provided for SAFETY

and to PREVENT EQUIPMENT PROBLEMS.

To help recognize this information,

observe the following symbols.

Danger indicates an

imminently

hazardous situation which, if not avoided,

will result in death or serious injury.

Warning indicates

a potentially

hazardous situation which, if not avoided,

COULD result in death or serious injury.

Caution indicates a

potentially

hazardous situation which, if not

avoided, MAY result in minor or

moderate injury.

Notice indicates

important

information, that if not followed, may

cause damage to equipment.

Unpacking

After unpacking the unit, inspect

carefully for any damage that may have

occurred during transit. Make sure to

tighten fittings, bolts, etc., before putting

unit into service. In case of questions,

damaged or missing parts, please call

1-800-543-6400 for customer assistance.

Have the date code, model number,

and parts list (with missing parts

circled) before calling.

Operating Instructions and Parts Manual

FP209501, FP209598, FP209599,

FP209601, and FP209699

IN619403AV 1/10

Breathable Air Warning

This compressor/pump is not

equipped and should not be used “as

is” to supply breathing quality air. For

any application of air for human

consumption, the air

compressor/pump will need to be

fitted with suitable in-line safety and

alarm equipment. This additional

equipment is necessary to properly

filter and purify the air to meet

minimal specifications for Grade D

breathing as described in Compressed

Gas Association Commodity

Specification G 7.1 - 1966, OSHA 29

CFR 1910. 134, and/or Canadian

Standards Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is used

for the purpose of breathing air

application and proper in-line

safety and alarm equipment is not

simultaneously used, existing

warranties shall be voided, and the

manufacturer disclaims any liability

whatsoever for any loss, personal

injury or damage.

STOP!

Record the Model No., Serial No. and date

of purchase located on the base below the

pump in the space below.

Model No. ____________________

Date Code ____________________

Date of purchase _________________

Retain these numbers for future reference.

Oilless Compressors

DO NOT RETURN THE

PRODUCT TO THE

RETAILER! CALL

1-800-543-6400

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

See Warranty on page 8 for important information about commercial use of this product.

MANUAL

Oilless Compressors

5. Wear safety glasses and

use hearing protection

when operating the

pump or unit.

6. Do not stand on or use the pump or

unit as a handhold.

Before each use, inspect compressed

air system and electrical components

for signs of damage, deterioration,

weakness or leakage. Repair or

replace defective items before using.

8. Check all fasteners at frequent

intervals for proper tightness.

Motors,

electrical equipment and

controls can cause electrical

arcs that will ignite a

flammable gas or vapor. Never operate

or repair in or near a flammable gas or

vapor. Never store flammable liquids or

gases in the vicinity of the compressor.

Compressor parts may be

hot even if the unit is

stopped.

9. Keep fingers away from a running

compressor; fast moving and hot

parts will cause injury and/or burns.

10. If the equipment should start to

abnormally vibrate, STOP the

engine/motor and check

immediately for the cause. Vibration

is generally a warning of trouble.

11. To reduce fire hazard, keep

engine/motor exterior free of oil,

solvent, or excessive grease.

Never remove or

attempt to adjust

safety valve. Keep safety valve free

from paint and other accumulations.

Never

attempt to repair or modify a

tank! Welding, drilling or

any other modification will

weaken the tank resulting in damage

from rupture or explosion. Always

replace worn or damaged tanks.

Drain liquid from

tank daily.

12.

Tanks rust from moisture build-up,

which weakens the tank.

Make sure

to drain tank daily and inspect

periodically for unsafe conditions

such as rust formation and corrosion.

13. Fast moving air will stir up dust and

debris which may be harmful.

Release air slowly when draining

moisture or depressurizing the

compressor system.

14. Indoor use only.

15. To reduce the risk of electrical shock,

do not expose to rain. Store indoors.

SPRAYING PRECAUTIONS

Do not

spray flammable materials in

vicinity of open flame or

near ignition sources

including the compressor unit.

16. Do not smoke when spraying paint,

insecticides, or other flammable

substances.

17. Use a face mask/

respirator when spraying

and spray in a well

ventilated area to

prevent health and fire hazards.

18. Do not direct paint or other sprayed

material at the compressor. Locate

compressor as far away from the

spraying area as possible to

minimize overspray accumulation

on the compressor.

19. When spraying or cleaning with

solvents or toxic chemicals, follow

the instructions provided by the

chemical manufacturer.

Installation

LOCATION

It is extremely important to use the

compressor in a clean, well ventilated

area where the surrounding air

temperature will not be more than 100°F.

A minimum clearance of 18 inches

between the compressor and a wall is

required because objects could

obstruct air flow.

Do not locate the

compressor air

inlet near steam, paint spray, sandblast

areas or any other source of

contamination. This debris will damage

the motor.

GROUNDING INSTRUCTIONS

1. This product is for use on a nominal

120 volt circuit and has a grounding

plug that looks like the plug illustrated

in Fig. 1. Make sure the product is

connected to an outlet having the

same configuration as the plug. This

product must be grounded. In the

event of an electrical short circuit,

grounding reduces risk of electrical

shock by providing an escape wire for

electric current. This product is

equipped with a cord having a

grounding wire with an appropriate

grounding plug. Plug must be plugged

into an outlet that is properly installed

and grounded in accordance with all

local codes and ordinances.

Improper

use of grounding plug can

result in a possible risk of

electrical shock!

Do not use a

grounding adapter

with this product!

2. If repair or replacement of cord or plug

is necessary, do not connect grounding

wire to either flat blade terminal. The

wire with insulation having an external

surface that is green (with or without

yellow stripes) is the grounding wire.

Never connect

green (or green and

yellow) wire to a live terminal.

3. Check with a qualified electrician or

serviceman if grounding instructions

are not completely understood, or if in

doubt as to whether product is

properly grounded. Do not modify

plug provided; if it will not fit outlet,

have proper outlet installed by a

qualified electrician.

Overheating, short

circuiting and fire damage will result

from inadequate wiring, etc.

TEST

RESET

Figure 1 - Grounding Method

Grounding

Grounded

Outlet

General Safety

Information

FP209501, FP209598, FP209599, FP209601, FP209699

Operation

Definition of Terms

ON / OFF Switch ( I / O ) - Push switch

to the ON ( I ) position to turn

compressor on. Push switch to the OFF (

O ) position to turn compressor off. This

switch should be in the OFF ( O )

position when connecting /

disconnecting power cord from

electrical outlet or when changing tools.

Pressure Switch (located internally)-

When the compressor is turned ON,

this switch will shut compressor off

automatically when tank pressure

reaches maximum shut-off / cut-out

pressure. If compressor remains on and

air is depleted from tank, this switch

will allow compressor to automatically

restart at the restart / cut-in pressure.

Regulator - The regulator controls the

amount of air pressure released at the

hose outlet. Turning the regulator knob

clockwise (to the right) will increase air

pressure at the outlet. Turning the knob

counter-clockwise (to the left) will lower

air pressure to the outlet. Turning knob

fully counter-clockwise will shut off flow

of air completely.

Pressure Gauges - There are two

gauges located next to the regulator.

These gauges read air pressure in

pounds per square inch (psi) The larger

gauge shows pressure at the outlet.

Make sure this gauge reads ZERO (by

adjusting the regulator) BEFORE

changing air tools or disconnecting hose

from outlet. The small gauge shows

pressure in the tank indicating

compressor is building pressure properly.

ASME Safety Valve - This valve

automatically releases air if the tank

pressure exceeds the preset maximum.

Handle - Designed to move the

compressor.

Drain Valve - This valve is located on

the bottom of the tank. Use this valve

to drain moisture from the tank daily

to reduce the risk of corrosion.

Motor Reset - (not shown, located

inside motor). Designed to keep the

motor from overheating. The motor

has an auto reset protector. To reset

once the motor has cooled, turn the

switch to the OFF position, then to the

ON position.

This compressor is

equipped with an

overload protector which will shut off

motor if it becomes overloaded.

If the overload

protector is

actuated, the motor must be allowed to

cool down for approximately 30 minutes

before it will reset.

LUBRICATION

This is an oilless product and

DDOOEESS

NNOOTT

require lubrication to operate.

BEFORE FIRST STARTUP

BREAK-IN PROCEDURE

(Complete this procedure before using

compressor for the first time. Once

completed, it is not necessary to repeat.)

1. Turn regulator knob fully clockwise

(to the right) to open air flow.

2. Do not

attach a hose or any other

fitting to the compressor.

3. Turn on/off switch to OFF position.

4. Plug in power cord.

5. Turn on/off switch to ON position.

Allow compressor to run for 5 min.

6. Turn on/off switch to OFF position.

7. Unplug power cord.

BEFORE EACH STARTUP

OPERATING PROCEDURE

1. Turn switch to OFF ( O ) position and

plug in power cord.

2. Turn regulator knob

counterclockwise to close air flow.

3. Turn switch to ON ( I ) position.

4. Compressor will build to maximum

pressure and shut off.

5. With hose attached to outlet of

compressor, attach tire chuck or

other tool to open end of hose.

6. Adjust regulator to proper pressure

for tool or tire. Operate tool per

instructions.

As air is depleted from the tank by use

of a tire chuck, tool, etc., the

compressor will restart automatically at

its preset “cut-in” pressure. When a

tool is being used continuously, the

compressor will cycle on and off

automatically.

7. Turn switch to OFF ( O ) position,

unplug power cord and drain tank of

air when finished using compressor.

Figure 4

ON/OFF Switch

Drain Valve

Safety Valve

Pressure Gauge

Handle

Figure 2 - Unit Identification

Drain Valve

Regulator Knob

Air outlet

OFF Position

Figure 3

ON Position

Maintenance

Disconnect power source

then release all pressure

from the system before

attempting to install, service, relocate

or perform any maintenance. Service

should be performed by an authorized

service representative.

The compressor should be checked

often for any visible problems and the

following maintenance procedures

should be performed each time the

compressor is used.

ASME SAFETY VALVE

Do not remove or

attempt to adjust

the safety valve!

Check the safety valve by performing

the following steps:

1. Plug the compressor in and run until

shut off pressure is reached (see

Operating Procedure).

2. Wearing safety glasses, pull the ring

on the safety valve to release

pressure from compressor tank. Use

your other hand to deflect fast-

moving air from being directed

toward your face.

3. The safety valve should close

automatically at approximately 40-50

psi. If the safety valve does not allow

air to be released when you pull on

the ring, or if it does not close

automatically, it MUST be replaced.

DRAIN TANK

With compressor shut off and pressure

released, drain moisture from tank by

opening drain valve underneath tank.

CLEANING

Turn power OFF and clean dust and dirt

from pump cover, tank, and air lines.

IMPORTANT: Unit should be located as

far from spraying area as hose will

allow to prevent over-spray from

clogging air filter.

LUBRICATION

This is an oilless type compressor

requiring no lubrication.

THERMAL OVERLOAD PROTECTOR

This com-pressor is

equipped with an

automatic reset thermal overload

protector which will shut off motor if it

becomes overheated.

If thermal overload protector shuts

motor OFF frequently look for the

following causes:

1. Low voltage

2. Lack of proper ventilation

If the thermal

overload protector is

actuated, the motor must be allowed to

cool down before start-up is possible.

END OF OPERATION/STORAGE

1. Turn ON / OFF switch to the OFF

position.

2. Unplug power cord from wall outlet

and wrap around handle area to

prevent damage when not in use.

3. Wearing safety glasses drain tank of

air by pulling the ring on the safety

valve. Use other hand to deflect fast

moving air from being directed

toward your face.

4. Drain tank of condensation by

opening drain valve on bottom of

tank. Tank pressure should be below

10 psi when draining tank.

5. Air hose should be disconnected

from compressor and hung open

ends down to allow any moisture to

drain.

6. Compressor and hose should be

stored in a cool, dry place.

Figure 5

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will form into droplets as it comes from an air

compressor pump. When humidity is high or when a compressor is in continuous

use for an extended period of time, this moisture will collect in the tank. When

using a paint spray or sandblast gun, this water will be carried from the tank

through the hose, and out of the gun as droplets mixed with the spray material.

IMPORTANT: This condensation will cause water spots in a paint job, especially

when spraying other than water based paints. If sandblasting, it will cause the

sand to cake and clog the gun, rendering it ineffective. A filter in the air line

(MP3105), located as near to the gun as possible, will help eliminate this moisture.

Oilless Compressors

Figure 6

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Oilless Compressors

Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

1. Switch in OFF position

2. No electrical power at wall outlet

3. Compressor has reached automatic

shut-off pressure

4. Motor overheated

5. Loose electrical connection

6. ON / OFF switch bad

7. Pressure switch bad

8. Defective motor

1. Lack of proper ventilation/room

temperature too high

2. Excessive air usage, compressor too

small

1. Open tank drain valve

2. Loose connections (fittings, tubing,

air hose, any connections, etc.)

3. Tank leaks

1. Excessive air usage, compressor too

small

2. Open tank drain valve

3. Loose connections (fittings, tubing,

air hose, any connections, etc.)

4. Pump wore out

1. Excessive water in tank

2. High humidity

1. Defective pressure switch

2. Defective safety valve

1. Make sure compressor is plugged in and switch is ON

2. Check circuit breaker or fuse at electrical panel.

3. Release air from tank until compressor restarts

automatically

4. Allow compressor to cool for approximately 30

minutes so thermal overload switch will reset. Make

sure compressor is run in a clean, well-ventilated area

where temperature will not exceed 100°F.

5. Check all electrical connections

6. Replace ON / OFF switch

7. Replace pressure switch

8. Replace pump / motor assembly

1. Move compressor to a clean,well ventilated area

where temperature will not exceed 100°F.

2. Decrease usage or purchase unit with higher air

delivery (SCFM)

1. Close tank drain valve

2. Check all connections with soap and water solution.

If a leak is detected, tighten. Or remove fitting and

apply pipe tape to threads and reassemble.

Do not disassemble check valve.

With air in tank, bleed tank first.

3. Check entire tank for leaks with soap and water

solution.

1. Decrease usage or purchase unit with higher air

delivery (SCFM)

2. Close tank drain valve

3. Check all connections with soap and water solution.

If a leak is detected, tighten. Or remove fitting and

apply pipe tape to threads and reassemble.

4. Replace pump / motor assembly

1. Drain tank, tilt tank to remove moisture

2. Move to area of less humidity; use air line filter

1. Replace pressure switch

2. Replace safety valve with genuine replacement part

Compressor will not run

Thermal overload

protector cuts out

repeatedly

Tank pressure drops

when compressor shuts

off

Compressor runs

continuously / air

output lower than

normal

Excessive moisture in

discharge air

Safety valve pops open

1 Shroud  1

2 Shroud insert  1

3 On/off switch FP204824AV 1

4 M3x15 screw  4

5 Manifold assembly FP209527AV 1

6 2 in. Diameter gauge FP209529AV 1

6A 1.5 in. Diameter gauge FP209528AV 1

7 Safety valve V-215104AV 1

8 Motor isolator bushing kit FP209037AV 1

9 Pressure switch FP209538AV 1

10 Check valve (includes 26 and 27) FP209532AV 1

11 M4x0.7x6 screw  1

12 M6x1.0x10 screw  4

13 Drain valve D-1403 1

14 Rubber feet (tank) FP209522AV 4

15 Wire (pressure switch to

power switch) FP209523AV 1

16 Power cord/ strain relief FP209534AV 1

17 M3x10 screw  6

18 Pump/motor assembly FP209039AV 1

(Includes part #20)

19 Motor cover  1

20 Exhaust tube kit FP202839AV 1

21 Nailer hook FP209521AV 1

22 Accessories FP204008AV 1

23 25' Recoil Hose MP268100AV 1

24 Plastic base  1

25 Pressure switch tube kit FP209535AV 1

26 Cap (see part #10) 1

27 Spring (see part #10) 1

28 Tank — 1

29 Screw  2

30 Washer  2

31 Screw  4

32 Nut  4

33 Screw  4

34 Wire Clip FP202823AV 1

35 Screw  1

36 Decal kit (not shown)

Model FP209501 FP209537AV

Model FP209601 FP209620AV

REPAIR PART KITS

 Fastener Kit FP209040AV

 Shroud kit FP209536AV

 Plastic base & Motor cover FP209038AV

 Standard hardware item

— Not Available

For Replacement Parts or

Technical Assistance,

Call 1-800-543-6400

Address parts correspondence to:

Attn: Customer Service

100 Production Drive

Harrison, OH 45030 U.S.A.

Please provide following information:

- Model number

- Serial number (if any)

- Part description and number as

shown in parts list

Ref. Ref.

No. Description Part Number Qty. No. Description Part Number Qty.

Replacement Parts List

FP209501, FP209598, FP209599, FP209601, FP209699

Oilless Compressors

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: One Year.

2. WHO GIVES THIS WARRANTY (WARRANTOR):

Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell

Hausfeld compressor.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air compressor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions

noted below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM

THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or

rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow

limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,

FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or

limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with

instructions provided in the owner’s manual(s) supplied with compressor.

D. Pre-delivery service, e.g. assembly, oil or lubricants, and adjustment.

E. Items or service that are normally required to maintain the product, e.g. lubricants, filters and gaskets, etc.

F. Additional items not covered under this warranty:

1. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in

accordance with installation and operation guidelines or damaged by contact with tools or surroundings.

2. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.

3. Cosmetic defects that do not interfere with compressor functionality.

4. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.

5. Drain cocks.

6. Damage due to incorrect voltage or improper wiring.

7. Other items not listed but considered general wear parts.

8. Pressure switches, air governors and safety valves modified from factory settings.

9. Belts.

10. Ring wear or valve damage from inadequate filter maintenance.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Replace, at Warrantor’s option, compressor or component

which is defective, has malfunctioned and/or failed to conform within the duration of the specific warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.

B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the

purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9. WHEN WARRANTOR WILL PROVIDE REPLACEMENT UNDER THIS WARRANTY: Replacement will be scheduled according to

the availability of replacement compressor or parts.

This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other

rights which vary from State to State or country to country.

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Campbell Hausfeld FP209501 User manual

Brand: Campbell Hausfeld

Model: FP209501

Category: Air compressors

Type: User manual

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