1.
Read all manuals included
with this product carefully.
Be thoroughly familiar
with the controls and the
proper use of the equipment.
2. Follow all local electrical and safety
codes as well as in the US, National
Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).
3. Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor.
4. Keep visitors away and NEVER allow
children in the work area.
Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety
Information
CALIFORNIA PROPOSITION 65
This product or its
power cord may
contain chemicals, including lead,
known to the State of California to
cause cancer and birth defects or other
reproductive harm. Wash hands after
handling.
GENERAL SAFETY INFORMATION
Since the air compressor and other
components used (filters, lubricators,
hoses, etc.), make up a high pressure
pumping system, the following safety
precautions must be observed at all times:
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These units
operate without oil. Compressed air
from this unit will contain moisture.
Install a water filter or air dryer if
application requires dry air.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates an
imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
Warning indicates
a potentially
hazardous situation which, if not avoided,
COULD result in death or serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before putting
unit into service. In case of questions,
damaged or missing parts, please call
1-800-543-6400 for customer assistance.
Have the date code, model number,
and parts list (with missing parts
circled) before calling.
Operating Instructions and Parts Manual
FP209501, FP209598, FP209599,
FP209601, and FP209699
IN619403AV 1/10
Breathable Air Warning
This compressor/pump is not
equipped and should not be used “as
is” to supply breathing quality air. For
any application of air for human
consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety and
alarm equipment. This additional
equipment is necessary to properly
filter and purify the air to meet
minimal specifications for Grade D
breathing as described in Compressed
Gas Association Commodity
Specification G 7.1 - 1966, OSHA 29
CFR 1910. 134, and/or Canadian
Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and the
manufacturer disclaims any liability
whatsoever for any loss, personal
injury or damage.
STOP!
Record the Model No., Serial No. and date
of purchase located on the base below the
pump in the space below.
Model No. ____________________
Date Code ____________________
Date of purchase _________________
Retain these numbers for future reference.
Oilless Compressors
DO NOT RETURN THE
PRODUCT TO THE
RETAILER! CALL
1-800-543-6400
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
See Warranty on page 8 for important information about commercial use of this product.
© 2010 Campbell Hausfeld/Scott Fetzer
MANUAL
2
Oilless Compressors
5. Wear safety glasses and
use hearing protection
when operating the
pump or unit.
6. Do not stand on or use the pump or
unit as a handhold.
7.
Before each use, inspect compressed
air system and electrical components
for signs of damage, deterioration,
weakness or leakage. Repair or
replace defective items before using.
8. Check all fasteners at frequent
intervals for proper tightness.
Motors,
electrical equipment and
controls can cause electrical
arcs that will ignite a
flammable gas or vapor. Never operate
or repair in or near a flammable gas or
vapor. Never store flammable liquids or
gases in the vicinity of the compressor.
Compressor parts may be
hot even if the unit is
stopped.
9. Keep fingers away from a running
compressor; fast moving and hot
parts will cause injury and/or burns.
10. If the equipment should start to
abnormally vibrate, STOP the
engine/motor and check
immediately for the cause. Vibration
is generally a warning of trouble.
11. To reduce fire hazard, keep
engine/motor exterior free of oil,
solvent, or excessive grease.
Never remove or
attempt to adjust
safety valve. Keep safety valve free
from paint and other accumulations.
Never
attempt to repair or modify a
tank! Welding, drilling or
any other modification will
weaken the tank resulting in damage
from rupture or explosion. Always
replace worn or damaged tanks.
Drain liquid from
tank daily.
12.
Tanks rust from moisture build-up,
which weakens the tank.
Make sure
to drain tank daily and inspect
periodically for unsafe conditions
such as rust formation and corrosion.
13. Fast moving air will stir up dust and
debris which may be harmful.
Release air slowly when draining
moisture or depressurizing the
compressor system.
14. Indoor use only.
15. To reduce the risk of electrical shock,
do not expose to rain. Store indoors.
SPRAYING PRECAUTIONS
Do not
spray flammable materials in
vicinity of open flame or
near ignition sources
including the compressor unit.
16. Do not smoke when spraying paint,
insecticides, or other flammable
substances.
17. Use a face mask/
respirator when spraying
and spray in a well
ventilated area to
prevent health and fire hazards.
18. Do not direct paint or other sprayed
material at the compressor. Locate
compressor as far away from the
spraying area as possible to
minimize overspray accumulation
on the compressor.
19. When spraying or cleaning with
solvents or toxic chemicals, follow
the instructions provided by the
chemical manufacturer.
Installation
LOCATION
It is extremely important to use the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than 100°F.
A minimum clearance of 18 inches
between the compressor and a wall is
required because objects could
obstruct air flow.
Do not locate the
compressor air
inlet near steam, paint spray, sandblast
areas or any other source of
contamination. This debris will damage
the motor.
GROUNDING INSTRUCTIONS
1. This product is for use on a nominal
120 volt circuit and has a grounding
plug that looks like the plug illustrated
in Fig. 1. Make sure the product is
connected to an outlet having the
same configuration as the plug. This
product must be grounded. In the
event of an electrical short circuit,
grounding reduces risk of electrical
shock by providing an escape wire for
electric current. This product is
equipped with a cord having a
grounding wire with an appropriate
grounding plug. Plug must be plugged
into an outlet that is properly installed
and grounded in accordance with all
local codes and ordinances.
Improper
use of grounding plug can
result in a possible risk of
electrical shock!
Do not use a
grounding adapter
with this product!
2. If repair or replacement of cord or plug
is necessary, do not connect grounding
wire to either flat blade terminal. The
wire with insulation having an external
surface that is green (with or without
yellow stripes) is the grounding wire.
Never connect
green (or green and
yellow) wire to a live terminal.
3. Check with a qualified electrician or
serviceman if grounding instructions
are not completely understood, or if in
doubt as to whether product is
properly grounded. Do not modify
plug provided; if it will not fit outlet,
have proper outlet installed by a
qualified electrician.
Overheating, short
circuiting and fire damage will result
from inadequate wiring, etc.
TEST
RESET
Figure 1 - Grounding Method
Grounding
Pin
Grounded
Outlet
General Safety
Information
FP209501, FP209598, FP209599, FP209601, FP209699
3
Operation
Definition of Terms
ON / OFF Switch ( I / O ) - Push switch
to the ON ( I ) position to turn
compressor on. Push switch to the OFF (
O ) position to turn compressor off. This
switch should be in the OFF ( O )
position when connecting /
disconnecting power cord from
electrical outlet or when changing tools.
Pressure Switch (located internally)-
When the compressor is turned ON,
this switch will shut compressor off
automatically when tank pressure
reaches maximum shut-off / cut-out
pressure. If compressor remains on and
air is depleted from tank, this switch
will allow compressor to automatically
restart at the restart / cut-in pressure.
Regulator - The regulator controls the
amount of air pressure released at the
hose outlet. Turning the regulator knob
clockwise (to the right) will increase air
pressure at the outlet. Turning the knob
counter-clockwise (to the left) will lower
air pressure to the outlet. Turning knob
fully counter-clockwise will shut off flow
of air completely.
Pressure Gauges - There are two
gauges located next to the regulator.
These gauges read air pressure in
pounds per square inch (psi) The larger
gauge shows pressure at the outlet.
Make sure this gauge reads ZERO (by
adjusting the regulator) BEFORE
changing air tools or disconnecting hose
from outlet. The small gauge shows
pressure in the tank indicating
compressor is building pressure properly.
ASME Safety Valve - This valve
automatically releases air if the tank
pressure exceeds the preset maximum.
Handle - Designed to move the
compressor.
Drain Valve - This valve is located on
the bottom of the tank. Use this valve
to drain moisture from the tank daily
to reduce the risk of corrosion.
Motor Reset - (not shown, located
inside motor). Designed to keep the
motor from overheating. The motor
has an auto reset protector. To reset
once the motor has cooled, turn the
switch to the OFF position, then to the
ON position.
This compressor is
equipped with an
overload protector which will shut off
motor if it becomes overloaded.
If the overload
protector is
actuated, the motor must be allowed to
cool down for approximately 30 minutes
before it will reset.
LUBRICATION
This is an oilless product and
DDOOEESS
NNOOTT
require lubrication to operate.
BEFORE FIRST STARTUP
BREAK-IN PROCEDURE
(Complete this procedure before using
compressor for the first time. Once
completed, it is not necessary to repeat.)
1. Turn regulator knob fully clockwise
(to the right) to open air flow.
2. Do not
attach a hose or any other
fitting to the compressor.
3. Turn on/off switch to OFF position.
4. Plug in power cord.
5. Turn on/off switch to ON position.
Allow compressor to run for 5 min.
6. Turn on/off switch to OFF position.
7. Unplug power cord.
BEFORE EACH STARTUP
OPERATING PROCEDURE
1. Turn switch to OFF ( O ) position and
plug in power cord.
2. Turn regulator knob
counterclockwise to close air flow.
3. Turn switch to ON ( I ) position.
4. Compressor will build to maximum
pressure and shut off.
5. With hose attached to outlet of
compressor, attach tire chuck or
other tool to open end of hose.
6. Adjust regulator to proper pressure
for tool or tire. Operate tool per
instructions.
As air is depleted from the tank by use
of a tire chuck, tool, etc., the
compressor will restart automatically at
its preset “cut-in” pressure. When a
tool is being used continuously, the
compressor will cycle on and off
automatically.
7. Turn switch to OFF ( O ) position,
unplug power cord and drain tank of
air when finished using compressor.
Figure 4
ON/OFF Switch
Drain Valve
Safety Valve
Pressure Gauge
Handle
Figure 2 - Unit Identification
Drain Valve
Regulator Knob
Air outlet
OFF Position
Figure 3
ON Position
4
Maintenance
Disconnect power source
then release all pressure
from the system before
attempting to install, service, relocate
or perform any maintenance. Service
should be performed by an authorized
service representative.
The compressor should be checked
often for any visible problems and the
following maintenance procedures
should be performed each time the
compressor is used.
ASME SAFETY VALVE
Do not remove or
attempt to adjust
the safety valve!
Check the safety valve by performing
the following steps:
1. Plug the compressor in and run until
shut off pressure is reached (see
Operating Procedure).
2. Wearing safety glasses, pull the ring
on the safety valve to release
pressure from compressor tank. Use
your other hand to deflect fast-
moving air from being directed
toward your face.
3. The safety valve should close
automatically at approximately 40-50
psi. If the safety valve does not allow
air to be released when you pull on
the ring, or if it does not close
automatically, it MUST be replaced.
DRAIN TANK
With compressor shut off and pressure
released, drain moisture from tank by
opening drain valve underneath tank.
CLEANING
Turn power OFF and clean dust and dirt
from pump cover, tank, and air lines.
IMPORTANT: Unit should be located as
far from spraying area as hose will
allow to prevent over-spray from
clogging air filter.
LUBRICATION
This is an oilless type compressor
requiring no lubrication.
THERMAL OVERLOAD PROTECTOR
This com-pressor is
equipped with an
automatic reset thermal overload
protector which will shut off motor if it
becomes overheated.
If thermal overload protector shuts
motor OFF frequently look for the
following causes:
1. Low voltage
2. Lack of proper ventilation
If the thermal
overload protector is
actuated, the motor must be allowed to
cool down before start-up is possible.
END OF OPERATION/STORAGE
1. Turn ON / OFF switch to the OFF
position.
2. Unplug power cord from wall outlet
and wrap around handle area to
prevent damage when not in use.
3. Wearing safety glasses drain tank of
air by pulling the ring on the safety
valve. Use other hand to deflect fast
moving air from being directed
toward your face.
4. Drain tank of condensation by
opening drain valve on bottom of
tank. Tank pressure should be below
10 psi when draining tank.
5. Air hose should be disconnected
from compressor and hung open
ends down to allow any moisture to
drain.
6. Compressor and hose should be
stored in a cool, dry place.
Figure 5
MOISTURE IN COMPRESSED AIR
Moisture in compressed air will form into droplets as it comes from an air
compressor pump. When humidity is high or when a compressor is in continuous
use for an extended period of time, this moisture will collect in the tank. When
using a paint spray or sandblast gun, this water will be carried from the tank
through the hose, and out of the gun as droplets mixed with the spray material.
IMPORTANT: This condensation will cause water spots in a paint job, especially
when spraying other than water based paints. If sandblasting, it will cause the
sand to cake and clog the gun, rendering it ineffective. A filter in the air line
(MP3105), located as near to the gun as possible, will help eliminate this moisture.
Oilless Compressors
Figure 6
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6
Oilless Compressors
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
1. Switch in OFF position
2. No electrical power at wall outlet
3. Compressor has reached automatic
shut-off pressure
4. Motor overheated
5. Loose electrical connection
6. ON / OFF switch bad
7. Pressure switch bad
8. Defective motor
1. Lack of proper ventilation/room
temperature too high
2. Excessive air usage, compressor too
small
1. Open tank drain valve
2. Loose connections (fittings, tubing,
air hose, any connections, etc.)
3. Tank leaks
1. Excessive air usage, compressor too
small
2. Open tank drain valve
3. Loose connections (fittings, tubing,
air hose, any connections, etc.)
4. Pump wore out
1. Excessive water in tank
2. High humidity
1. Defective pressure switch
2. Defective safety valve
1. Make sure compressor is plugged in and switch is ON
2. Check circuit breaker or fuse at electrical panel.
3. Release air from tank until compressor restarts
automatically
4. Allow compressor to cool for approximately 30
minutes so thermal overload switch will reset. Make
sure compressor is run in a clean, well-ventilated area
where temperature will not exceed 100°F.
5. Check all electrical connections
6. Replace ON / OFF switch
7. Replace pressure switch
8. Replace pump / motor assembly
1. Move compressor to a clean,well ventilated area
where temperature will not exceed 100°F.
2. Decrease usage or purchase unit with higher air
delivery (SCFM)
1. Close tank drain valve
2. Check all connections with soap and water solution.
If a leak is detected, tighten. Or remove fitting and
apply pipe tape to threads and reassemble.
Do not disassemble check valve.
With air in tank, bleed tank first.
3. Check entire tank for leaks with soap and water
solution.
1. Decrease usage or purchase unit with higher air
delivery (SCFM)
2. Close tank drain valve
3. Check all connections with soap and water solution.
If a leak is detected, tighten. Or remove fitting and
apply pipe tape to threads and reassemble.
4. Replace pump / motor assembly
1. Drain tank, tilt tank to remove moisture
2. Move to area of less humidity; use air line filter
1. Replace pressure switch
2. Replace safety valve with genuine replacement part
Compressor will not run
Thermal overload
protector cuts out
repeatedly
Tank pressure drops
when compressor shuts
off
Compressor runs
continuously / air
output lower than
normal
Excessive moisture in
discharge air
Safety valve pops open
7
1 Shroud 1
2 Shroud insert 1
3 On/off switch FP204824AV 1
4 M3x15 screw 4
5 Manifold assembly FP209527AV 1
6 2 in. Diameter gauge FP209529AV 1
6A 1.5 in. Diameter gauge FP209528AV 1
7 Safety valve V-215104AV 1
8 Motor isolator bushing kit FP209037AV 1
9 Pressure switch FP209538AV 1
10 Check valve (includes 26 and 27) FP209532AV 1
11 M4x0.7x6 screw 1
12 M6x1.0x10 screw 4
13 Drain valve D-1403 1
14 Rubber feet (tank) FP209522AV 4
15 Wire (pressure switch to
power switch) FP209523AV 1
16 Power cord/ strain relief FP209534AV 1
17 M3x10 screw 6
18 Pump/motor assembly FP209039AV 1
(Includes part #20)
19 Motor cover 1
20 Exhaust tube kit FP202839AV 1
21 Nailer hook FP209521AV 1
22 Accessories FP204008AV 1
23 25' Recoil Hose MP268100AV 1
24 Plastic base 1
25 Pressure switch tube kit FP209535AV 1
26 Cap (see part #10) 1
27 Spring (see part #10) 1
28 Tank — 1
29 Screw 2
30 Washer 2
31 Screw 4
32 Nut 4
33 Screw 4
34 Wire Clip FP202823AV 1
35 Screw 1
36 Decal kit (not shown)
Model FP209501 FP209537AV
Model FP209601 FP209620AV
REPAIR PART KITS
Fastener Kit FP209040AV
Shroud kit FP209536AV
Plastic base & Motor cover FP209038AV
Standard hardware item
— Not Available
For Replacement Parts or
Technical Assistance,
Call 1-800-543-6400
Address parts correspondence to:
Attn: Customer Service
100 Production Drive
Harrison, OH 45030 U.S.A.
1
2
7
24
9
10
12
13
17
18
19
22
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as
shown in parts list
20
14
3
11
16
5
6A
6
4
21
25
23
8
26
27
28
32
31
29
15
30
33
30
Ref. Ref.
No. Description Part Number Qty. No. Description Part Number Qty.
Replacement Parts List
34
35
31
FP209501, FP209598, FP209599, FP209601, FP209699
8
Oilless Compressors
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR):
Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld compressor.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions
noted below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM
THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or
rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow
limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or
limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with compressor.
D. Pre-delivery service, e.g. assembly, oil or lubricants, and adjustment.
E. Items or service that are normally required to maintain the product, e.g. lubricants, filters and gaskets, etc.
F. Additional items not covered under this warranty:
1. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in
accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
2. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
3. Cosmetic defects that do not interfere with compressor functionality.
4. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.
5. Drain cocks.
6. Damage due to incorrect voltage or improper wiring.
7. Other items not listed but considered general wear parts.
8. Pressure switches, air governors and safety valves modified from factory settings.
9. Belts.
10. Ring wear or valve damage from inadequate filter maintenance.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Replace, at Warrantor’s option, compressor or component
which is defective, has malfunctioned and/or failed to conform within the duration of the specific warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the
purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PROVIDE REPLACEMENT UNDER THIS WARRANTY: Replacement will be scheduled according to
the availability of replacement compressor or parts.
This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other
rights which vary from State to State or country to country.
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