Zipper ZI-RMR 1500 Operating instructions

DE

ORIGINAL BETRIEBSANLEITUNG

RASENMÄHER-ROBOTER

EN

OPERATION MANUAL

ROBOT LAWN MOWER

ZI-RMR 1500

EAN: 9120039231402

DE

Bedienungsanleitung und

Sicherheitshinweise vor

Erstinbetriebnahme lesen und

beachten!

EN

Read the operation manual

carefully before first use.

Ausgabe / Edition: 10.03.2014– Revision 01 – CEC – DE/EN

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INHALT / INDEX

ZIPPER MASCHINEN GmbH www.zipper-maschinen.at Seite 3

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9 FEHLERBEHEBUNG 28

10 PREFACE 29

11 TECHNIC 30

11.1 Components ................................................................................................. 30

11.2 Technical Details .......................................................................................... 31

11.3 Functions ..................................................................................................... 32

12 SAFETY 33

12.1 Intended Use ............................................................................................... 33

12.2 Security instructions .................................................................................... 34

11.3 Remaining risk factors ................................................................................. 36

12 ASSEMBLY 37

12.1 Delivery content........................................................................................... 37

12.2 Installation .................................................................................................. 38

12.2.1 Blades ......................................................................................................... 38

12.2.2 Charging station ........................................................................................... 39

12.2.3 Virtual wire .................................................................................................. 40

12.2.4 Connecting charging station ........................................................................... 43

12.2.5 Remote control ............................................................................................. 44

13 OPERATION 45

13.1 Operation instructions ................................................................................. 45

13.2 Starting the mower ...................................................................................... 45

13.3 Selecting mow mode .................................................................................... 46

13.3.1 Manual ........................................................................................................ 46

13.3.2 Automatic .................................................................................................... 46

13.4 Stopping the mower..................................................................................... 47

13.5 Recharging ................................................................................................... 47

14 MAINTENANCE 48

14.1 Maintenance plan ......................................................................................... 48

14.2 Cleaning ....................................................................................................... 49

14.3 Storage ........................................................................................................ 49

14.4 Disposal ....................................................................................................... 49

15 TROUBLE SHOOTING 50

16 ERSATZTEILE / SPARE PARTS 51

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SICHERHEITSZEICHEN / SAFETY SIGNS

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3 SICHERHEITSZEICHEN / SAFETY SIGNS

DE

SICHERHEITSZEICHEN

BEDEUTUNG DER SYMBOLE

EN

SAFETY SIGNS

DEFINITION OF SYMBOLS

DE

WARNUNG! Beachten Sie die Sicherheitssymbole! Die

Nichtbeachtung der Vorschriften und Hinweise zum Einsatz des

Erdbohrers kann zu schweren Personenschäden und tödliche

Gefahren mit sich bringen.

EN

ATTENTION! Ignoring the safety signs and warnings applied on

the machine as well as ignoring the security and operating

instructions can cause serious injuries and even lead to death.

DE

ANLEITUNG LESEN! Lesen Sie die Betriebs- und

Wartungsanleitung Ihrer Maschine aufmerksam durch und

machen Sie sich mit den Bedienelementen der Maschine gut

vertraut um die Maschine ordnungsgemäß zu bedienen und so

Schäden an Mensch und Maschine vorzubeugen.

EN

READ THE MANUAL! Read the user and maintenance

manual carefully and get familiar with the controls n order to

use the machine correctly and to avoid injuries and machine

defects.

DE

CE-KONFORM: Dieses Produkt entspricht den EG-Richtlinien

EN

EC-CONFORM: This product complies with EC-directives

DE

Schutzausrüstung tragen!

EN

Protective clothing!

DE

Allgemeiner Hinweis

EN

General note

DE

Gefährliche elektrische Spannung!

EN

High voltage!

DE

Maschine vor Wartung ausschalten und

Netzstecker ziehen!

EN

Stop and pull out the power plug before engine

maintenance!

SICHERHEITSZEICHEN / SAFETY SIGNS

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DE

Deaktivieren Sie das Gerät, bevor Sie daran

arbeiten oder es hochheben!

EN

Operate the disabling device before working on or

lifting the machine!

DE

Warnung vor Schnittverletzungen!

EN

Warning about cut injuries!

DE

Das Gerät nicht als Transportmittel missbrauchen!

EN

Do not ride on the machine!

DE

Sicherheitsabstand einhalten!

EN

Keep safety distance!

DE

Warnung vor wegschleudernden Teilen!

EN

Warning against thrown-off items!

DE

Kein fließendes Wasser oder Hochdruckreiniger!

EN

No running water or a high-pressure cleaner!

DE

Scharfe, rotierende Klingen!

EN

Sharp rotating blades!

DE

Explosionsgefahr!

EN

Risk of explosion!

DE

Schutzklasse II!

EN

Protection class II!

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PREFACE

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10 PREFACE

Dear Customer!

This manual contains important information and advice for the correct and safe use and

maintenance of the ZI-RMR 1500.

Following the usual commercial name of the device (see cover) is substituted in this manual with the

name "machine".

The manual is part of the machine and may not be stored separately. Read it profoundly before first

use of the machine and keep it for later reference. When the machine is handed to other persons

always put the manual to the machine.

Please follow the security instructions!

Please read the entire manual, to prevent misunderstandings, machine damage or even

injuries!

Due to continuous development of our products illustrations, pictures might differ slightly.

If you however find errors in this manual, please inform us.

Technical changes excepted!

Copyright law

the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the

Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

Customer Support

ZIPPER MASCHINEN GmbH

Gewerbepark 8

A-4707 Schlüsslberg

Tel.: +43 7248 61116-700

Fax: +43 7248 61116–720

Mail: [email protected]

TECHNIC

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11 TECHNIC

11.1 Components

1

Bump sensors

10

Driving wheels

2

Charging pins

11

Supporting wheels

3

Infrared-sensor

12

Charging light

4

EMERGENCY-switch

13

Virtual wire light

5

Charging terminal

14

Charging terminal

6

Rain sensors

15

Virtual wire terminal

7

Power light

16

Charging sheet

8

Main-switch (incl. 2 keys)

17

Stakes hole

9

Blades

18

Home button

TECHNIC

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11.2 Technical Details

ZI-RMR 1500

Power supply (Charging station)

230V / 50Hz

Cutting blade (qty)

2 pcs

Power supply (Robot)

24V / DC

Max. slope

30°

Rated Power

85W

Average working time

2-3 hours

Coverage (for one charging)

600m

2

±20%

Remote control

up to 6m

Working capacity

1500m

2

±20%

Battery

Lithium/6,6Ah

Max. length virtual wire

600m/Ø 0,5mm

Charging time

≤ 3 hours

Cutting height

30mm / 40mm

Noise (L

WA

)

≤ 65dB

Cutting width

280mm

Size (Robot)

560x510x250mm

Movement speed

25m/min

Size (Charging station)

450x385x780mm

Blades rotate speed

4000min

-1

Weight (Robot)

15kg

Sensors

further Details

Rain sensor

Bump sensor (front)

Auto recharge system

EMERGENCY-switch

Lift sensor

Electronic compass

mow pattern (adjustable)

Waterproof

Tilt sensor

Overload protect

Anti-theft

Intelligent test lawn

Cannot be on by powerless charging station

Cannot be on by cutting off virtual wire

How large an area is mown per once recharge depends primarily on the condition of the blade and

the type of grass, growth rate and humidity. The shape of garden is also significant. If the garden

mainly consists of open lawns, mower can mow more per hour than if the garden consists of several

small lawns separated by trees, flowerbeds and passages.

TECHNIC

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11.3 Functions

Lift sensor

There are lift sensors located on each front

wheel. If the mower was lifted 2cm from the

ground in level way, the blade stop working

within 2s, but the wheels keep running. And

the blades start cutting within 5s after two

front wheels get back to ground

Emergency stop switch

There is an emergency switch located on the top

of mower and red in colour. When pressed, the

mower will shut down immediately. Rotate the

switch clockwise to release it.

Tilt sensor

There are tilt sensors installed on the mower

too, when the mower is tilted over 30 degrees

in any direction, it stops working within 2

seconds.

Overload protect

Each of the two blade motors and each of the

two wheel driving motors are monitored

continuously during operation for any situation

that may cause these motors to over-load. In

the event this is detected, the mower

will stop operating

Bump sensors

In front of the mower there equipped with

bump sensors that will activate when the

mower strikes solid, fixed object when that

object is at least 6.5cm in vertical height from

the supporting surface of the mower. When the

bump sensor is activated, the mower will stop

movement in that direction and reverse itself

away from the obstacle.

Auto recharge system

When the mower is operating it feels powerless,

the cutting motor turn off at once and it will find

the virtual wire then go alone it back to charging

station for recharge automatically. (this allows

you to keep the charger connected with the

charging station all the time, even after the

battery is fully charged.) On auto pattern, the

mower will go on mowing after fully recharge.

But if it is on manual pattern, it will just stay on

charging station after fully recharged.

Rain sensors

There are two rain sensors on top cover of

mower. The mower will go back to the charging

station automatically when it's raining.

Virtual wire

The robot lawn mower can't be operated without

a virtual wire. (we suggest to use 100m-600m

of virtual wire. It leads the mower back to

charging station and the mower will take it as a

wall when it is operating. It will gets on the

virtual wire until it meets charging sheet which

located in front of charging station, then it gets

off virtual wire and starts cutting

Anti-theft function

The mower should be turned on by key. And it

can’t start working without

a matched charging station.

Two cutting modes

There are two cutting modes of the mower, go

straight and go circle (high efficiency).

Wireless remote controller

LCD display

Cutting height selection

There are two choice, 30mm and 40mm.

Three steps to safe start the appliance

Three necessary steps to start the mower:

firstly, connect virtual wire to charging station

and make sure it is in good connecting (virtual

wire light on charging station is colorless).

Second, connect charging station with power

supply through charger and the charging station

light is in green color. Third, turn on the power

of mower by ke y and mower starts working.

SAFETY

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12 SAFETY

12.1 Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of

misuse. The machine is used for the maintenance of grass and lawns in the private sector.

To use the machine properly you must also observe and follow all safety regulations, the assembly

instructions, operating and maintenance instructions lay down in this manual.

All people who use and service the machine have to be acquainted with this manual and must be

informed about the machine's potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area.

The same applies for the general rules of occupational health and safety.

Any manipulation of the machine or its parts is a misuse, in this case ZIPPER-Machines and its sales

partners cannot be made liable for ANY direct or indirect damage.

Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk

factors.

W AR NI N G

 Use only blades allowable for this machine!

 Never use damaged blades!

Ambient conditions

The machine may be operated:

humidity

max. 90%

temperature

+5°С to +40°С (+41°F to +104°F)

The lawn mower robot may not be exposed to a temperature of about 80 ° C. Do not store in the

blazing sun or a long time in the trunk of a car.

Prohibited use

 The operation of the machine outside the stated technical limits described in this manual is

forbidden.

 Operation of the machine function without emergency stop button is prohibited.

 The use of the machine not according with the required dimensions is forbidden.

 The use of the machine not being suitable for the use of the machine and not being certified

is forbidden.

 Any manipulation of the machine and parts is forbidden.

 The use of the machine for any purposes other than described in 12.1 is forbidden.

 The unattended operation on the machine during the working process is forbidden!

 It is not allowed to leave the immediate work area during the work is being performed.

SAFETY

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12.2 Security instructions

Missing or non-readable security stickers have to be replaced immediately!

To avoid malfunction, machine defects and injuries, read the following security instructions!

NO T IC E

In the following machine this guards are in effect:

 Emergency button on the robot lawn mower

 This machine has sharp rotation blades! Never allow the mower to operate

unattended; keep bystanders, children and pets away from mower when in

operation.

 Inspect and clear the mowing area of all debris (toys, tree branches, items of

clothing, debris' height less than 10cm. etc) before operating the mower.

 We recommend the mower to be used exclusively in gardens that are closed or

have an at least 10 cm high fence.

 Do not overload the robot! Let it work on the device only at the rate.

 Ensure the correct installation of the virtual wire delineation system as

instructed.

 Objects can be thrown from the mower while operating - keep a safe distance

and take caution, when the mower is operating.

13

 Keep children, pets and bystanders away from the mower when operating.



 Never use running water or a high-pressure cleaner to clean the mower.

14



 Sharp rotating blades! Keep hands and feet away and do not attempt to lift

mower from this area.

15



 Do not ride on the machine.

16

SAFETY

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Under the following circumstances, the device must disable the contact key is

removed or the emergency stop switch is pressed:

 To make a blocked knife free

 To adjust the cutting height

 If a foreign object was bumped

 When the mower vibrates heavily by unbalance (switch off immediately and

determine cause)

 To lift or carry away the mower

 To tilt the mower or transport

BATTERIE

 Improper use or the use of damaged batteries leaking vapors. Run to fresh

air and seek medical attention in case of complaints. The vapors can irritate

the respiratory tract.

 FIRE HAZARD! Never charge batteries near acids and flammable materials.

 Charge the battery only in an ambient temperature between 0 ° C to +40 ° C.

Leave to cool down after heavy load.

 EXPLOSIVE! Protect the battery from heat and fire.

 Use the battery only in an ambient temperature between 0 ° C to +45 ° C.

 SHORT CIRCUIT! For disposal, transport or storage, the battery must (plastic

bag, box) or the contacts are packed must be taped.

 Never open the

CHARGING STATION

 The charger is designed exclusively the lithium - ion battery in the robot lawn

mower to the store. Charging other batteries is not permitted.

 Never use the charger in a damp or wet environment

 Disconnect cable connections only by pulling the plug . Pulling on the cable

could damage the cable and plug and electrical safety would no longer be

guaranteed .

 Never use the charger if the cord, plug or the appliance itself is damaged by

external influences. Attach the charger then to the next workshop.

 Make sure that the cooling function of the device is impeded by covering the

ventilation slots .

 Do not use the unit near heat sources

 Do not use extension cord to supply power to the charging station

 Do not place metal objects in the area of the charging contacts of the

charger.

 Do not open the charger. In case of failure, contact a specialist workshop.

 Use to recharge your battery only with the original charger. Use of other

chargers defects may occur or fire hazard.

SAFETY

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MANUAL MOWING

 Mow tall grass only in daylight or good artificial lighting and avoided.

 Always wear substantial footwear and long trousers.

 Always maintain a firm footing when mowing on a slope.

 Be especially careful when the mower runs in your direction.

 Turn the engine always in accordance with the instructions and keep your

feet far away from the mower blades.

 Do not wow manually on slopes with a gradient of more than 20 degrees and

/ or if you have no safe

NO T IC E

17

Emergency procedure

A first aid kit in accordance with DIN 13164 should always be readily available for a

possible accident. Initiate the violation in accordance with the necessary first aid

measures. When requesting support, provide the following details:

18

19

1. Place of accident

20

2. Type of accident

21

3. Number of injured people

22

4. Injury type(s)

11.3 Remaining risk factors

W AR NI N G

It is important to ensure that each machine has remaining risks.

In the execution of all work (even the simplest) greatest

attention is required. A safe working depends on you!

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors

totally. The following hazards may arise in connection with the machine´s construction and design:

Despite of correct and proper use and maintenance there remain some residual risk factors:

 Risk of injury to the hands / fingers by rotating blades during operation.

• Risk of injury due to contact with live electrical components.

• Risk of injury to the eye by flying debris, even with goggles.

These risk factors can be minimized through obeying all security and operation instructions, proper

machine maintenance, proficient and appropriate operation by persons with technical knowledge and

experience.

ASSEMBLY

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12 ASSEMBLY

Please check the product contents (see capture 11.1) immediately after receipt for any eventual

transport damage or missing parts. Claims from transport damage or missing parts must be placed

immediately after initial machine receipt and unpacking before putting the machine into operation.

Please understand that later claims cannot be accepted anymore.

12.1 Delivery content

Specification

Qty.

Specification

Qty.

Robot lawn mower

1

D

Remote control

1

Charging station

1

E

Wire connectors

10

A

Virtual wire (100m)

1

F

Allen-key

1

B

Pegs

100

G

Batteries (remote control)

2

C

Charger

1

H

Stakes (charging station)

4

I

Keys

2

J

User manual

1

K

Blades (4cm cutting height)

2

ASSEMBLY

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12.2 Installation

This chapter describes how you install this mower. Read the whole of this chapter too before starting

the installation. How the installation is made also affects how well the mower will work. It is

therefore important to plan the installation carefully.

12.2.1 Blades

The mowing system used by this mower is based on an effective and energy efficient principle.

Unlike normal lawn mowers, the mower cuts the grass instead of striking it off.

We recommend you allow the mower to mainly mow in dry wether to obtain the best possible result.

The blades must be in good condition to obtain the best mowing result. In order to keep the blade

sharp for as long as possible it is important to keep the lawn free from branches, small stones and

other objects (especially the objects less than 6.5cm height).

The cutting height can be varied for 3cm and 4cm. (Factory setting of blades is 3cm) If the grass is

long, it is appropriate to let the mower start mowing at 4cm. Once the grass is shorter. You can

change it lower with 3cm. To adjust the cutting height stop the mower and take off the key.

NO T IC E

When working on the cutting blades wear protective gloves!

Turn over the mower to underside. It is easy to find that there are two blades fix on the blades

holder. Swing the 4 screws on blades holder and take blades out. There are two kinds of blades.

3cm blades and 4cm blades. Choose your cutting height (3cm or 4cm), and then fix the two blades

with screws. Turn over the mower to upside. Cutting height adjustment finished.

Cutting height explanation:

ASSEMBLY

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12.2.2 Charging station

Choose best installation place, please make sure which is flat, no water, no magnetic interference

and no obstacle in the front of charging station.

Charging station best install place:

 No magnetic interference

 No water

 No obstacle in front (minimum

distance 2,5m)

 Please fix the charging station in level

place (no slope over 20 °)

 Lay virtual wire in the middle of charging station.

 Fix the charging station with four stakes.

ASSEMBLY

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12.2.3 Virtual wire

Before you start laying the virtual wire, first create a sketch of where you move the virtual wire. The

virtual wire works as an "invisible" wall for the robot lawn mower. It defines the limits of lawn areas

and surrounds certain areas that should not mow the lawn mower robot.

The virtual wire can be installed in one of the following ways:

 Bury the wire

 Securing the wire to the ground with pegs

It is preferable to staple down the virtual wire, if you want to make adjustments to the virtual wire

during the first few weeks of operation. It is preferable to bury the virtual wire if you want to

dethatch or aerate the lawn.

If necessary both methods can be combined so one part of the virtual wire is stapled down and the

remainder is buried.

 Dig virtual wire with pegs 1 meter per piece in straight-line.

 Dig corner as picture.

 Bury virtual wire below grass and fasten it on the ground with pegs, so that the mower

should not cut the wire. If the grass grow up, we can still keep the virtual wire as before.

 A minimum distances of front charging station and obstacle is 2 meters. And make sure the

distance from corner to front of charging station is at least 2,5 meters. Make sure to lay a 2.5

meters minimum straight-light of virtual wire in front of charging station.

ASSEMBLY

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 If a high obstacle, for example a wall or fence, borders the working area, the virtual wire

should be laid at least 35cm from the obstacle. This will prevent mower from colliding with

the obstacle and reduce body wear.

 Use the virtual to demarcate areas inside the working area by creating islands around

obstacles that can not withstand a collision, for example, flower beds and fountains. Run the

cable out to the area, route it around the area to be demarcated and then back along the

same route. If staples are used, the wire should be laid under the same staple on the return

route. When the virtual wire to and from the island are close together, the mower can drive

over the wire.

 The wires leading to the island and returning from it

should be parallel and touding. But do not cross

them! If protected obstacles are grouped closely

together demarcate them by a single. Continuous

virtual island if obstacles are dose to edge, leave

them out of the mowing area.

greater

than 35cm

max.1cm

mind.35cm

ASSEMBLY

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 Care must be taken not to create a corner sharper shorter than 90 degrees when setting up

virtual wire. A corner sharper less than 90 degrees can cause the mower to lose track of

virtual wire. We can make greater than 90 degrees corner like follow picture shows.

 Joining the boundary wire .If the boundary wire is not long enough and needs to be spliced:

Use original solderless couper. It is waterproof and gives a reliable electrical connection.

ASSEMBLY

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12.2.4 Connecting charging station

 Connect two ends of virtual wire to patch jack (virtual wire terminal located on charging

station) randomly, there is no positive and negative.

 Redundant virtual wire must be cut.

 Insert charger to the station.

 Connect charger with power supplier.

W AR NI N G

The charger is not waterproof therefore it must be located on a

place which is dry and ventilated.

ASSEMBLY

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12.2.5 Remote control

No.

Specification

Short description

1

Control-LED

Lights if is on

2

On-Off-button

Mower stop. Standby-mode

3

Speed up button

To speed up

4

Right-button

Turn right

5

Brake-button

Speed town

6

Left-button

Turn left

7

AUTO-button

Mower starts automatic pattern

8

HOME-button

Mower goes back to charging station

9

MANUAL-button

Mower starts manual pattern

10

MOW-button

Blades on-off

11

On-Off-switch

Remote control on-off

12

Battery compartment

NOTE

Please turn off the power of remote control while it is idle!

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Zipper ZI-RMR 1500 Operating instructions

Zipper ZI-RMR 1500 Operating instructions

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