Zephyr ZRM-E42CS User manual

Use, Care, and Installation Guide

Model number:

Serial Number:

www.zephyronline.com

Roma Island

ZRM-E36CS

ZRM-E42CS

APR14.0201 © Zephyr Corporation

www.zephyronline.com

1

SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet

....................................... 5

Mounting Height & Clearance

................................ 6

Ducting Options

........................................................... 7

+RRG6SHFL¿FDWLRQV

................................................... 8

Mounting the Hood

..................................................... 9-10

Ductless Recirculating

.............................................. 11

FEATURES & CONTROLS

ICON Touch Controls

................................................ 12 - 13

MAINTENANCE

Hood and Filter Cleaning

......................................... 14

Light Bulbs

..................................................................... 15

TROUBLESHOOTING

................................................................ 16

WIRING DIAGRAMS

................................................................... 17

FAN CURVE DIAGRAMS

......................................................... 18-19

LIST OF PARTS AND ACCESSORIES

.............................. 20

Table of Contents

Important Safety Notice

READ AND SAVE THESE INSTRUCTIONS

2

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WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service

panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning

agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings.

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d. Use proper pan size. Always use cookware appropriate for the size of the surface element.

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f. Use high setting on hood only when necessary.

g. Don’t leave hood unattended when cooking.

h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

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b. NEVER PICK UP A FLAMING PAN – You may be burned.

c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

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WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

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back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

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the local code authorities.

c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d. Ducted fans must always vent to the outdoors.

e. NEVER place a switch where it can be reached from a tub or shower.

f. Make sure the power is off before installing, wiring or maintenancing.

Important Safety Notice

3

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

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attics, crawl spaces or garages.

Not for use over an outdoor grill.

OPERATION

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and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,

maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to

negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer’s responsibility:

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- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70

latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and

all local codes and ordinances.

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ground path is adequate.

Do not ground to a gas pipe.

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Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to

Electrical Diagram on product.

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and install appropriate connector if necessary.

4

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(3) Wire Nuts

(1) Light Bulb Removal

Suction Cup

(4) ø12 OD / ø5 ID

Washers

(4) M4 x 1-1/2”

Wood Srews

(2) 3/16 x 1/4”

Machine Screws

(12) M3 x 6

Machine Screws

(8) M4 x 8

Machine Screws

(1) Hardware package

(1) 6” round damper (pre-installed)

(4) 3/16 *1/2” mounting screws (pre-installed)

(1 in each corner of the blower housing)

MODELS: ZRM-E36CS, ZRM-E42CS

PARTS SUPPLIED

HARDWARE PACKAGE CONTENTS

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Hack saw to cut down trim pieces

- Cable connector (if required by local codes)

- Duct cover extension accessory - Z1C-01RM

- Recirculating kit accessory - ZRC-02RM (36”), ZRC-01RM (42”)

(2) Top Duct Covers

(1) Top Support Frame

(2) Bottom Duct Covers

(1) Bottom Support Frame

(2) Thin Trim Pieces

(2) Thick Trim Pieces

(1) Hood Body w/

blower housing

(4) Halogen Light Bulbs (pre-installed)

(2) Aluminum Mesh Filters (3 - ZRM-E42CS)

List of Materials

5

Duct pieces

To t a l

Equivalent number

length x used =

3- 1/ 4” x 10”

Rect.,

straight

1 Ft. x ( ) =

Ft.

8” Round,

straight

1 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 90

0

elbow

15 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 45

0

elbow

9 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 90

0

flat elbow

24 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect.

wall cap

with damper

30 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. to

6” round

transition

5 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. to

6” round

transition

90

0

elbow

20 Ft. x ( ) =

Ft.

6” Round,

90

0

elbow

15 Ft. x ( ) =

Ft.

6” Round,

45

0

elbow

9 Ft. x ( ) =

Ft.

7” Round,

straight

1 Ft. x ( ) =

Ft.

Subtotal column 1 =

Duct pieces

To t a l

Equivalent number

length x used =

6”- 8” Round

wall cap

with damper

30 Ft. x ( ) =

Ft.

Round

wall cap

with damper

30 Ft. x ( ) =

Ft.

7” or 8”

Round,

90

0

elbow

15 Ft. x ( ) =

Ft.

7” or 8”

Round,

45

0

elbow

9 Ft. x ( ) =

Ft.

6”- 8” Round,

roof cap

30 Ft. x ( ) =

Ft.

7” or 8”

Round,

roof cap

30 Ft. x ( ) =

Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Maximum Duct Length: For satisfactory air movement,

the total duct length of a 3 1/ 4” x 10” rectangular 6” or 7”

diameter round duct should not exceed 100 equivalent feet.

6” round to

3- 1/ 4” x 10”

rect.

transition

1 Ft. x ( ) =

Ft.

6” round to

3- 1/ 4” x 10”

rect.

transition

90

0

elbow

16 Ft. x ( ) =

Ft.

7” round to

3 1/ 4” x 10”

rect.

transition

8 Ft. x ( ) =

Ft.

7” round to

3- 1/ 4” x 10”

rect.

transition

90

0

elbow

23 Ft. x ( ) =

Ft.

Installation – Ducting Calculation Sheet

Installation – Mounting Height & Clearance

6

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DUCTING

A minimum of 6” round duct must be used to

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Always use rigid type metal ducts only. Flexible

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Use calculation worksheet to compute total duct

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ALWAYS, when possible, reduce the number of

transitions and turns. If a long duct run is required,

increase duct size from 6” to 7” or 8”.

If turns or transitions are required: Install as far

away from duct opening and as far apart between

the two transitions as possible.

Minimum mount height between range top to hood

bottom should be no less than 26”.

Maximum mount height should be no higher than

34”.

It is important to install the hood at the proper

mounting height. Hoods mounted too low could

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mounted too high will be hard to reach and will

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If available, also refer to range manufacturer’s

height clearance requirements and recommended

hood mounting height above range. Always check

your local codes for any differences.

Duct cover extension kit available for ceiling

heights up to 12 feet. Turn to page 20 for part

number and ordering information.

DAMAGE-SHIPMENT / INSTALLATION:

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installation.

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unit to the store in which it was bought for

repair or replacement.

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or replacement is the responsibility of the

customer.

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be made by arrangement between customer

and installer.

min. A

min. B

max. C

Standard Extension

Hood Heights Duct Cover Duct Cover

minimum ducted (A) 28” 50

1/2“

minimum recirculating (B) 32” 54

1/2“

maximum (C) 39” 79”

Ceiling Heights

minimum ducted (D) 90” (7’ 6”) 112“ (9’ 4”)

minimum recirculating (E) 94” (7’ 10”) 116“ (9’8)

maximum (F) 109” (9’ 1“) 149” (12’ 5”)

36”

26” min.

34” max.

min. D

min. E

max. F

7

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.

All exhaust must be ducted to the outside, unless using the recirculating option.

Use single wall rigid metal ductwork only.

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Some Ducting Options

Installation – Ducting Options

side wall cap

w/ gravity damper

Soffit or crawl space

Roof Pitch w/

Flashing & Cap

ductless

recirculating

8

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Installation – +RRG6SHFL¿FDWLRQ

CL

35

7/8”, 41 7/8”

14”

3 15/16”

26 15/16”

STANDARD

min. ducted - 28”

min. recirc. - 32”

max. - 39”

Z1C-01RM EXTENSION

min. ducted - 50 1/2”

min. recirc. - 54 1/2”

max. - 79”

12”

3 1/2"

4 1/8"

5"

6”

11 3/16"

9 3/16"

21 7/8”

9

1

2

Ceiling Joists

Wood Blocking

Top Support Frame

Support Frame Arm

Bottom Support Frame

Hood Body

Blower Housing

3

Mounting Screws

(pre-installed)

4

Installation – Mounting the Hood

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Cut out internal shaded area of template to allow ducting and electrical to pass through. If necessary, add

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completely tighten screws, leave approx. 1/4” exposed.

2. Remove screws securing top and bottom support frames together. Adjust support frame to accomodate the

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3. Lift support frame assemble up to the ceiling making sure the word “front” on the top support frame faces the

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cover the wood screws previously installed in the ceiling. Slide support frame toward narrow end of key holes

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the top support frame to secure it to the ceiling. Tighten all screws.

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CAUTION: At least two installers are

required due to the weight and size of the

hood.

!

Bottom Support Frame

(secures to top of blower housing)

Key Holes

front - facing controls

back

FIG. A FIG. C

FIG. B

Top Support Frame

Side

Front / Back

FIG. D

10

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Installation – Mounting the Hood

1

2

4

3

5

Top Duct Covers

Top Support Frame

Bottom Duct Covers

Bottom Support Frame

Thin Trim Piece

Thick Trim Piece

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Seal duct work with aluminum duct tape.

6. Power up hood, verify all functions and check for leaks around duct tape.

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hopenings. Note: If using hood in ductless recirculating mode you must install the air diverter plate to the

Top Support Frame prior to assembling the duct covers. Turn to page 11 for more details.

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),*)

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Note: Because less of the Top Duct Covers may be exposed, it may be necessary to measure

and cut the Thick Trim Pieces with a hack saw before installing them into the Top Duct Covers.

Measure and cut carefully.

FIG. F

Cable Lock

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VXSSOLHG PLJKW EH UHTXLUHG

by local codes. Check with

local requirements and codes,

purchase and install appropriate

connector if necessary.

FIG. E

WARNING: Electrical wiring must be done by a qualified person(s) in

accordance with all applicable codes and standards. This range hood must be

properly

grounded. Turn off electrical power at service entrance before wiring.

!

11

Air Diverter

Plate

Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed.

When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust

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circulated back within the home.

We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct

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is not possible should you recourse to converting the hood into a recirculating hood.

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RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)

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Hood Models Part No. Filters & Brackets in pkg.

ZRM-E36CS ZRC-02RM 2

ZRM-E42CS ZRC-01RM 3

1. Purchase recirculating kit per the part number above

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diverter plate should face left and right to direct air through the louver holes

located on the top duct cover. Run 6” ducting from top of hood and secure

to air diverter plate.

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),*+

5H,QVWDOOPHVK¿OWHUVFor more details refer to manual included

with recirculating kit.

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approximately every 3 to 4 months based on an average of 1 - 2 hrs.

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Charcoal Filter Replacements

Hood Model Part No. Qty to Order

ZRM-E36CS Z0F-C002 2

ZRM-E42CS Z0F-C002 3

'2127:$6+&+$5&2$/),/7(56&KDUFRDO¿OWHUVPD\QHHG

to be changed more often depending on cooking habits.

Installation – Ductless Recirculating

FIG. H

FIG. G

12

www.zephyronline.com

Lights On/Dim/Off

Display (speed level, delay off, filter clean/change)

Adjust 5 Speed Levels

Power / Delay Off

1 POWER / DELAY OFF BUTTON

Power Button Function

- Button will turn power on and off for entire hood (fan and lights).

- Hood will remember the last speed and light level it was turned off at.

(Example: Press Button to turn off hood when on fan speed 4 and high lights. Press Button

again and the hood will turn back on at speed 4 and high lights level.)

Delay Off Button Function

- With the fan on press and hold the Button for two seconds. The fan will change to speed 1 and the

5 minute delay off timer will start.

+ LEDs will illuminate and slowly blink in accordance with the time

remaining until the fan and lights automatically turn off.

- Pressing Button while Delay Off Function is enabled will turn the hood off and cancel the Delay Off

Function.

ACT Verification

- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to align with local

codes and regulations.

- To verify the maximum fan CFM:

- With hood off, hold the Button for two seconds. If all five fan speed indicators illuminate =

default maximum CFM. If four fan speed indicators illuminate = 390 maximum CFM. If 3 fan

speed indicators illuminate = 290 maximum CFM.

2 SPEED SELECTION BUTTON

Fan Speed Decrease Button

- Press this button to decrease fan speed. 5, 4, 3, 2, 1.

- If fan is On Speed 1 and this button is pressed, fan will power Off.

Fan Speed Increase Button

- Press this button to increase fan speed. Fan On, 1, 2, 3, 4, 5.

- If hood is Off and this button is pressed, fan will turn On Speed 1.

Act Enabled Speed Selections

- When ACT is enabled, the number of fan speeds will be reduced as follows:

- 390 CFM = Maximum 4 speeds

- 290 CFM = Maximum 3 speeds

Features & Controls - ICON Touch Controls

13

3 LIGHTS BUTTON

- Lights are two levels, High and Low.

- From off, press one time for High. Press again for Low. Press again to power lights off.

4 DISPLAY INDICATORS

Mesh Filter Clean Reminder (always enabled)

- After 30 hours of fan usage, the button indicator will begin to slowly blink indicating it is time to

clean the mesh filters.

- To reset: With hood off: hold the button for three seconds. All LED indicators will blink two times

confirming the 30 hour timer has been reset.

Charcoal Filter Replace Indicator (disabled by default, must be enabled if recirculating hood)

- To enable Charcoal Filter Replacement Reminder:

- With hood off, hold button and button simultaneously for two seconds. All LED indicators

will illuminate for three seconds confirming the Charcoal Filter Replace Reminder is enabled.

- To disable Charcoal Filter Replacement Reminder:

- With hood off, hold button and button simultaneously for two seconds. All LED indicators

will blink two times confirming the Charcoal Filter Replace Reminder is disabled.

- After 120 hours of fan usage the button will slowly blink indicating the charcoal filters need

replacment.

- To reset: With hood off, hold the button for two seconds. All LED indicators will blink two times

confirming the 120 hour timer has been reset.

Features & Controls - ICON Touch Controls

14

www.zephyronline.com

SURFACE MAINTENANCE:

Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent

or steel wool/scouring pads which will scratch and damage surface.

For heavier soil use liquid degreaser.

After cleaning it is recommended that you use non-abrasive stainless steel polish/cleaners, to polish and

buff out the stainless luster and grain. Always scrub lightly, with clean cotton cloth, and with the grain.

Do not use any product containing chlorine bleach. Do not use “orange” cleaners.

Aluminum Mesh Filters

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cooking. They need not be replaced on a regular basis but are required to be kept clean.

Remove and clean by hand or in dishwasher on low heat. Spray degreasing detergent and leave to soak if

heavily soiled.

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Removing Aluminum Mesh Filters

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Maintenance – Hood and Filter Cleaning

15

REPLACING LIGHT BULBS

CAUTION: Light bulb becomes extremely hot when turned on.

DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.

Make sure all power is turned off and bulbs are not hot.

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stops and falls out.

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latex glove grip and turn the bulb counter clockwise.

Replacement bulbs are available at specialty lighting stores. Purchase type GU-10 50W halogen.

For part numbers please turn to page 20 of the manual.

Maintenance - Lights

16

www.zephyronline.com

Troubleshooting

TROUBLESHOOTING PROCEDURES FOR ZRM

Issue Cause What to do

After installation,

the unit doesn’t

work.

1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s

power is ON.

2. The power line and the cable locking connector

is not connecting properly.

2. Check the power connection with the unit is

connected properly.

3. The switch board or control board wirings are

disconnected.

3. Make sure the wiring from the switch board

and control board are connected properly.

4. The switch board or control board is defective. 4. Change the switch board or control board.

Light works, but

blower is not

turning.

1. The blower cable is disconnected. 1. Check all wiring from the blower to be sure all

cables are connected properly.

2. The blower is defective, possibly seized. 2. Change the blower.

3. The thermally protected system detects if the

blower is too hot to operate and shuts the blower

down.

3. The blower will function properly after the

thermally protected system cool down.

4. Damaged capacitor. 4. Change the capacitor.

5. The switch board or control board is defective. 5. Change defective part.

The unit is

vibrating.

1. The blower is not secured in place. 1. Tighten the blower in place.

2. Damaged blower wheel. 2. Replace the blower.

3. The hood is not secured in place. 3. Check the installation of the hood.

The unit is

whistling.

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2. The duct pipe connections are not sealed or

connected properly.

2. Check the duct pipe connections to be sure all

connections are sealed properly.

The speed levels

of the blower

sound the same.

1. Using the wrong size of ducting. 1. Change the duct size to at least 6” round or

higher and change the duct type to rigid metal

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The unit turns on

by itself.

1. A spot light or kitchen lamp is shining directly

onto the switch controls.

1. The switch controls are light sensative. A

direct light source onto the switch controls

may disrupt switch functions.

The blower is

working, but the

lights are not.

1. Defective halogen bulb. 1. Change the halogen bulb.

2. The light socket connector is loose. 2. Check the light socket connector.

3. The light bulb is loose. 3. Tighten the light bulb.

The hood is

not venting out

properly.

1. The hood might be hanging to high from the

cook top.

1. Adjust the distance between the cook top and

the bottom of the hood within 26” and 34”

range.

2. The wind from the opened windows or opened

doors in the surrounding area are affecting the

ventilation of the hood.

2. Close all the windows and doors to eliminate

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3. Blockage in the duct opening or ductwork. 3. Remove all the blocking from the duct work or

duct opening.

4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.

5. Using the wrong size of ducting. 5. Change the ducting to at least 6” or higher.

Mesh Filter is

vibrating.

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2. Filter spring clip is loose or broken. 8QLQVWDOODQGUHLQVWDOO¿OWHUSXVKXSRQ¿OWHU

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17

Wiring Diagrams

VOLTS

HZ

MAX AMPS

120 60 5

USE ONLY TYPE MR16, GU10, 50 W. MAX. HALOGEN LIGHT BULBS.

ZRM-E36CS, ZRM-E42CS

CIRCUIT DIAGRAM

ACT 390 CFM - Fan Max. 405W @ 3.4A

ACT 290 CFM - Fan Max. 400W @ 3.3A

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18

www.zephyronline.com

Fan Curve Diagrams

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Some local codes limit the maximum amount of CFM a range hood can move. ACT allows you to

control the maximum blower CFM of hoods with of select Zephyr Ventilation range hoods without the

need for expensive make up air kits. ACT enables the installer to easily set the maximum blower speed

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necessary for your installation. Please check your local codes for CFM restrictions.

By default the maximum blower CFM is set to 600.

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If 5 LEDs illuminate = defualt max. CFM, if 4 LEDs illuminate = max. 390 CFM, and if 3 LEDs illuminate

= max. 290 CFM. When ACT is enabled, the number of blower speeds will be reduced. 390 CFM = max.

3 speeds and 290 CFM = max. 2 speeds. There should also be a foil label located inside the hood body

near the wiring diagram that indicates the blower CFM.

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