Magmaweld MONOTIG 220ip User manual

USER MANUAL

KULLANIM KILAVUZU

MONOTIG 220ip

MONOTIG 220ip AC/DC

DC WELDING INVERTER

(+90) 444 93 53

magmaweld.com

info@magmaweld.com

(+90) 538 927 12 62

TIG KAYNAK İNVERTÖRÜ

EN

TR

Magma Mekatronik önceden haber vermeksizin kullanma kılavuzundaki bilgilerde ve resimlerde değişiklik yapılabilir.

Müşteri Hizmetleri: 444 9 353

E-posta: info@magmaweld.com

Organize Sanayi Bölgesi, 5. Kısım 45030 Manisa / TÜRKİYE

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USER MANUAL | KULLANIM KILAVUZU

CONTENTS

Contents

SAFETY PRECAUTIONS

TECHNICAL INFORMATION

General Information

Machine Components

Product Label

Technical Data

Accessories

INSTALLATION INFORMATION

Delivery Control

Installation and Operation Recommendations

Electrical Plug Connection

Connection To Mains

Connections For TIG Welding

Torch Connections

Gas Connections

Trigger and Pedal System Socket Connections

Grounding Pliers Connections

Installation of Torch Consumables

Connections for Covered Electrode Welding

USAGE INFORMATION

User Interface

TIG Curve

Machine Features

MAINTENANCE AND FAILURE INFORMATION

Maintenance

Troubleshooting

Error Codes

ANNEX: SPARE PARTS

ANNEX 2: SPARE PARTS LIST

ANNEX 3 MONOTIG 220IP DC CIRCUIT DIAGRAM

ANNEX 4: MONOTIG 220IP DC CIRCUIT DIAGRAM

4

10

11

12

13

14

15

16

17

18

24

25

26

27

28

29

30

31

32

1

1.1

1.2

1.3

1.4

1.5

2

2.1

2.2

2.3

2.4

2.5

2.5.1

2.5.2

2.5.3

2.5.4

2.5.5

2.6

3

3.1

3.2

3.3

4

4.1

4.2

4.3

6

7

8

9

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USER MANUAL | KULLANIM KILAVUZU

Safety Precautions

SAFETY PRECAUTIONS

Be Sure To Follow All Safety Rules In This Manual!

Make certain that the installation procedures comply with national electrical standards and

other relevant regulations, and ensure that the machine is installed by authorized persons.

• Safety symbols found n the manual are used to dentfy potental hazards.

• When any one of the safety symbols are seen n ths manual, t must be understood that there s a rsk

of njury and the followng nstructons should be read carefully to avod potental hazards.

• The possessor of the machne s responsble for preventng unauthorzed persons from accessng the

equpment.

• Persons usng the machne must be experenced or fully traned n weldng; they have to read the

user manual before operaton and follow the safety nstructons.

• Read the user manual, the label on the machne and the safety nstructons carefully.

• Make sure that the warnng labels on the machne are n good condton. Replace mssng and

damaged labels.

• Learn how to operate the machne, how to make the checks n a correct manner.

• Use your machne n sutable workng envronments.

• Improper changes made n your machne wll negatvely aect the safe operaton and ts longevty.

• The manufacturer s not responsble for the consequences resultng from the operaton of the devce

beyond the specfed condtons.

• Wear dry and sturdy nsulated gloves and workng apron. Never use wet or damaged gloves and wor

kng aprons.

• Do not touch the electrode wth the bare hand.

• Never touch parts that carry electrcty.

• Never touch the electrode f you are n contact wth the electrode attached to the work surface, oor

or another machne.

• By solatng yourself from the work surface and the oor, you can protect yourself from possble

electrc shocks. Use a non-ammable, electrcally nsulatng, dry and undamaged nsulaton materal

that s large enough to cut o the operator’s contact wth the work surface.

• Do not connect more than one electrode to the electrode holder. Keep the machne turned o when

not n use.

• Before reparng the machne, remove all power connectons and/or connector plugs or turn o the

machne.

• Be careful when usng a long mans cable.

• Check all cables frequently for possble damage. If a damaged or an unnsulated cable s detected,

repar or replace t mmedately.

• Make sure that the groundng of the power lne s properly connected.

ATTENTION

Indcates a potentally hazardous stuaton that could cause njury or damage. In case f no precauton s

taken, t may cause njures or materal losses / damages.

IMPORTANT

Specfes notfcatons and alerts on how to operate the machne.

DANGER

Indcates a serous danger. In case f not avoded, severe or fatal njures may occur.

Explanation Of Safety

Information

Comprehending Safety

Precautions

Electric Shocks

May Kill

Definition Of Safety

Symbols

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Safety Precautions

Long-term inhalation of smokes and gases released from welding and cutting is very

dangerous.

• Keep away from the movng parts.

• Keep all protectve devces such as covers, panels, aps, etc., of machnery and equpment closed and

n locked poston.

• Wear metal toe shoes aganst the possblty of heavy objects fallng on to your feet.

• Use a sutable protectve mask and glass flter (4 to 13 accordng to EN 379) sutable for that to

protect your eyes and face.

• Protect other naked parts of your body (arms, neck, ears, etc.) wth sutable protectve clothng from

these rays.

• Enclose your work area wth ame-resstant foldng screens and hang warnng sgns at eye level so

that people around you wll not sustan njures from arc rays and hot metals.

• Ths machne s not used for heatng of cebound ppes. Ths operaton performed wth the weldng

machne causes exploson, fre or damage to your nstallaton.

• Burnng sensatons and rrtatons n the eyes, nose and throat are sgns of nadequate ventlaton. In

such a case, mmedately boost the ventlaton of the work area, and f the problem perssts, stop the

weldng process completely.

• Create a natural or artfcal ventlaton system n the work area.

• Use a sutable smoke extracton system where weldng and cuttng works are beng carred out. If

necessary, nstall a system that can expel fumes and gases accumulated n the entre workshop. Use a

sutable fltraton system to avod pollutng the envronment durng dscharge.

• If you are workng n narrow and confned spaces or f you are weldng lead, beryllum, cadmum,

znc, coated or panted materals, use masks that provde fresh ar n addton to the above precaut

ons.

• If the gas tanks are grouped n a separate zone, ensure that they are well ventlated, keep the man

valves closed when gas cylnders are not n use, pay attenton to possble gas leaks.

• Sheldng gases such as argon are denser than ar and can be nhaled nstead of ar f used n confned

spaces. Ths s dangerous for your health as well.

• Do not perform weldng operatons n the presence of chlornated hydrocarbon vapors released

durng lubrcaton or pantng operatons.

Moving Parts May

Cause Injuries

Arc Light May

Damage Your Eyes

And Skin

Smoke And Gases

May Be Harmful To

Your Health

• Performng works such as weldng, surface grndng, and brushng cause sparks and metal partcles

to splatter. Wear approved protectve work goggles whch have edge guards under the weldng masks

to prevent sustanng possble njures

Sparks And Spattering Particles

May Get Into Eyes And

Cause Damage

Hot Parts May Cause

Severe Burns

Noise May Cause

Damage To Your

Hearing Ability

• Do not touch the hot parts wth bare hands.

• Wat untl the tme requred for the machne to cool down before workng on ts parts.

• If you need to hold hot parts, use sutable tools, weldng gloves wth hgh-level thermal nsulaton

and fre-resstant clothes.

• The nose generated by some equpment and operatons may damage your hearng ablty.

• Wear approved personal ear protectve equpment f the nose level s hgh.

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USER MANUAL | KULLANIM KILAVUZU

• Do not pont the torch towards any part of the body, other persons, or any metal whle unwrap png

the weldng wre.

• When weldng wre s run manually from the roller especally n thn dameters the wre can slp out

of your hand, lke a sprng or can cause damage to you or other people around, therefore you must

protect your eyes and face whle workng on ths.

• In small-szed and confned spaces, absolutely make sure to perform weldng and cuttng operatons,

accompaned by another person.

• Avod performng weldng and cuttng operatons n such enclosed areas as much as possble.

• Take all necessary precautons when movng the machne. The areas where the machne to be

transported, parts to be used n transportaton and the physcal condtons and health of the person

carryng out the transportaton works should be sutable for the transportaton process.

• Some machnes are extremely heavy; therefore, make sure that the necessary envronmental safety

measures are taken when changng ther places.

• If the weldng machne s to be used on a platform, t must be checked that ths platform has sutable

load bearng lmts.

• If t s to be transported by means of a haulage vehcle (transport trolley, forklft etc.), make sure of

the durableness of the vehcle, and the connecton ponts (carryng suspenders, straps, bolts, nuts,

wheels, etc.) that connect the machne to ths vehcle.

• If the machne wll be carred manually, make sure the durableness of the machne apparatuses

(carryng suspenders, straps, etc.) and connectons.

• Observe the Internatonal Labor Organzaton’s rules on carrage weghts and the transport regulat-

ons n force n your country n order to ensure the necessary transport condtons.

• Electrcal equpment should not be repared by unauthorzed persons. Errors occurred f faled to do so

may result n serous njury or death when usng the equpment.

• The gas crcut elements operate under pressure; explosons may occur as a result of servces provded

by unauthorzed persons , users may sustan serous njures.

• It s recommended to perform techncal mantenance of the machne and ts auxlary unts at least

once a year.

• Never perform weldng work n places near ammable materals. There may be fre or explosons.

• Before startng the weldng work, remove these materals form the envronment or cover them wth

protectve covers to prevent combustons and arng.

• Natonal and nternatonal specal rules apply n these areas.

• Do not apply weldng or cuttng operatons nto completely closed tanks or ppes.

• Before weldng to tanks and closed contaners, open them, completely empty them, clean them and

clean them. Pay the greatest attenton possble to the weldng operatons you wll perform n such

places.

• Do not weld n tanks and ppes whch mght have prevously contaned substances that may cause

explosons, fres or other reactons.

• Weldng equpment heats up. For ths reason, do not place t on surfaces that could easly burn or be

damaged !

• Weldng sparks can cause fre. For ths reason, keep materals such as fre extngushers tubes, water,

and sand n easly accessble places.

• Use holdng valves, gas regulators and valves on ammable, explosve and compressed gas crcuts.

Make sure that they are perodcally nspected and pay attenton that they run relably.

Welding Wires Can

Cause Injuries

Welding In Small Sized

And Confined Spaces

Failure To Take

Precautions During

Transport May Cause

Accidents

Maintenance Work

Performed By Unauthorized

Persons To Machines

And Apparatus May

Cause Injuries

Welding Operations

May Cause Fire And

Explosion

Safety Precautions

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USER MANUAL | KULLANIM KILAVUZU

• Always use handles or carryng rngs when relocatng the power-supply sources.

• Never pull from torches, cables or hoses. Be absolutely sure to carry gas cylnders separately.

• Remove all nterconnectons before transportng the weldng and cuttng equpment, each beng

separately, lft and transport small ones usng ts handles, and the bg ones from ts handlng rngs or

by usng approprate haulage equpment, such as forklfts.

• Place your machne on the oor and platforms wth a maxmum tlt of 10° so that t does not fall or

tp over. Choose places that do not nterfere wth the ow of materals, where there s no rsk of

trppng over on cables and hoses; yet, large, easly ventlatable, dust-free areas. To prevent gas

cylnders from tppng over, on machnes wth a gas platform sutable for the tanks, fx the tanks on

to the platform; n statonary usage applcatons, fx them to the wall wth a chan n a way that they

would not tp over for sure.

• Allow operators to easly access settngs and connectons on the machne.

• Allow the machne to cool down accordng to operaton cycle rates.

• Reduce the current or operaton cycle rate before startng the weldng agan.

• Do not block the fronts of ar vents of the machnes.

• Do not put flters that do not have manufacturer approvals nto the machne’s ventlaton ports.

• Ths devce s n group 2, class A n EMC tests accordng to TS EN 55011 standard.

• Ths class A devce s not ntended for use n resdental areas where electrcal power s suppled from

a low-voltage power supply. There may be potental dcultes n provdng electromagnetc compa-

tblty due to rado frequency nterference transmtted and emtted n such places.

• Make sure that the work area comples wth electromagnetc compatblty (EMC). Electromagnetc

nterferences durng weldng or cuttng operatons may cause undesred eects on your electronc

devces and network; and the eects of these nterferences that may occur durng these operatons

are under the responsblty of the user.

• If there s any nterference, to ensure complance; extra measures may be taken, such as the use

of short cables, use of shelded (armored) cables, transportaton of the weldng machne to another

locaton, removal of cables from the aected devce and/or area, use of flters or takng the work area

under protecton n terms of EMC.

• To avod possble EMC damage, make sure to perform your weldng operatons as far away from your

senstve electronc devces as possble (100m).

• Ensure that your weldng and/or cuttng machne has been nstalled and stuated n ts place accor-

dng to the user manual.

Ths devce s not complant wth IEC 61000 -3-12. In case f t s desred to be connected

to the low voltage network used n the home, the nstaller to make the electrcal connec-

ton or the person who wll use the machne must be aware that the machne has been

connected n such a manner; n ths case the responsblty belongs to the user.

Falling Parts May

Cause Injuries

Excessive Use Of The

Machine Causes

Overheating

Excessive Use Of The

Machine Causes

Overheating

Improper positioning of the power-supply sources or other equipment can cause serious

injury to persons and physical damage to other objects.

Safety Precautions

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USER MANUAL | KULLANIM KILAVUZU

Accordng to artcle 5.2 of IEC 60974-9;

Before nstallng the weldng and cuttng equpment, the person n charge of the operaton and/or the

user must conduct an nspecton of possble electromagnetc nterference n the envronment. Aspects

ndcated below has to be taken nto consderaton;

a) Other supply cables, control cables, sgnal and telephone cables, above and below the weldng

machne and ts equpment,

b) Rado and televson transmtters and recevers,

c) Computer and other control hardware,

d) Crtcal safety equpment, e.g. protecton of ndustral equpment,

e) Medcal apparatus for people n the vcnty, e.g. pacemakers and hearng ads,

f) Equpment used for measurng or calbraton,

g) Immunty of other equpment n the envronment. The user must ensure that the other equpment n

use n the envronment s compatble. Ths may requre addtonal protecton measures.

h) Consderng the tme durng whch the weldng operatons or other actvtes take place durng the

day, the boundares of the nvestgaton area can be expanded accordng to the sze of the buldng,

the structure of the buldng and other actvtes that are beng performed n the buldng.

In addton to the evaluaton of the feld, evaluaton of devce nstallatons may also be necessary for

solvng the nterferng eect.

In case f deemed necessary, on-ste measurements can also be used to confrm the ecency of

mtgaton measures. (Source: IEC 60974-9).

• The applance must be connected to the electrcty supply n the recommended manner by a compe-

tent person. If nterference occurs, addtonal measures may be appled, such as flterng the network.

The supply of the fxed-mounted arc weldng equpment must be made n a metal tube or wth an

equvalent shelded cable. The housng of the power supply must be connected and a good electrcal

contact between these two structures has to be provded.

• The recommended routne mantenance of the applance must be carred out. All covers on the body

of the machne must be closed and/or locked when the devce s n use. Any changes, other than the

standard settngs wthout the wrtten approval of the manufacturer, cannot be modfed on the

applance. Otherwse, the user s responsble for any consequences that may possbly occur.

• Weldng cables should be kept as short as possble. They must move along the oor of the work area,

n a sde by sde manner. Weldng cables should not be wound n any way.

• A magnetc feld s generated on the machne durng weldng. Ths may cause the machne to pull

metal parts on to tself. To avod ths attracton, make sure that the metal materals are at a safe

dstance or fxed. The operator must be nsulated from all these nterconnected metal materals.

• In cases where the workpece cannot be connected to the ground due to electrcal safety, or because

of ts sze and poston (for example, n buldng marne vessel bodes or n steel constructon manu-

facturng), a connecton between the workpece and the groundng may reduce emssons n some

cases, t should be kept n mnd that groundng of the workpece may cause users to sustan njures

or other electrcal equpment n the envronment to break down. In cases where necessary, the work-

pece and the groundng connecton can be made as a drect connecton, but n some countres where

drect connecton s not permssble, the connecton can be establshed usng approprate capacty

elements n accordance wth local regulatons and ordnances.

• Screenng and sheldng of other devces and cables n the work area can prevent alasng eects.

Screenng of the entre weldng area can be evaluated for some specfc applcatons.

Evaluation Of Electromagnetic

Suitability Of The

Work Area

Electromagnetic Interferance

Reduction Methods

Safety Precautions

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The electrcal current passng through any conductor generates zonal electrc and magnetc felds (EMF).

All welders must follow the followng procedures to mnmze the rsk of exposure to EMF from the

weldng crcut;

• In the name of reducng the magnetc feld, the weldng cables must be assembled and secured as far

as possble wth the jonng materals (tape, cable tes etc.).

• The welder’s/worker’s body and head should be kept as far away from the weldng machne and

cables as possble,

• Weldng cables should not be wrapped around the body of the machne n any way,

• The body of the machne should not get caught between the weldng cables. The source cables must

be kept away from the body of the machne, both beng placed sde by sde,

• The return cable must be connected to the workpece as close as possble to the welded area,

• The weldng machne should not rest aganst the power unt, ensconce on t and not work too close

to t,

• Weldng work should not be performed when carryng the weldng wre supply unt or weldng

power unt.

EMF may also dsrupt the operaton of medcal mplants (materals placed nsde the body), such as

pacemakers. Protectve measures should be taken for people who carry medcal mplants. For example,

access lmtaton may be mposed for passers-by, or ndvdual rsk assessments may be conducted for

welders. Rsk assessment should be conducted and recommendatons should be made by a medcal

professonal for users who carry medcal mplants.

• Do not expose the machne to ran, prevent the machne from splashng water or pressurzed steam.

• Choose the weldng method and weldng machne for the weldng work you are to perform.

• Select the weldng current and/or voltage to match the materal and thckness you are gong to weld.

• If you have to wat for a long tme before you start your weldng work, turn o the machne after the

fan has cooled t down. Our machnes (our products) wth smart fan control wll turn o on ther own.

• Ths devce s not domestc waste. It must be drected to recyclng wthn the framework of the

European Unon drectve and natonal laws.

• Obtan nformaton from your dealer and authorzed persons about the waste management of your

used machnes.

Arc Welding May Cause

Electromagnetic

Field (EMF)

Protection

Energy Eiciency

Waste Procedure

Safety Precautions

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Technical Information

TECHNICAL INFORMATION

1.1 General Information

Monotg 220 p and Monotg 220 p AC/DC nverter type, TIG and Covered Electrode Pulse weldng machne. Desgned for TIG weldng of alumnum* and

other metals and weldng electrodes up to 4mm. All weldng parameters can be set on the control panel and be montored over the dgtal dsplays.

Sutable for operaton wth generators that wll provde approprate power and frequency.

(For detaled nformaton pls. see the Machne specfcatons)

Monotg 220 rope and Monotg 200 p AC/DC can be used wth weldng cables up to a length of 25 meters.

*Apples to Monotg 220 p AC/DC use only.

1.2 Machine Components

Fgure 1: Front and Rear Vew

1- Control Panel 8- Pedal Control Socket

2- Dgtal Dsplay 9- Weldng and Ground Cable Socket (-)

3- Dgtal Dsplay 10- Gas Inlet

4- Parameter Adjustment Button 11- Supply Cable Input

5- Gas Output 12- On / O Swtch

6- Weldng and Ground Cable Socket (-) 13- Fan

7- Trgger Control Socket

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Technical Information

1.3 Product Label

Operatng CycleX

Idle Runnng VoltageU

Rated Weldng CurrentI

Mans Voltage And FrequencyU

Protecton ClassIP21

Rated Weldng VoltageU

Power Absorbed From MansS

Rated Current Absorbed From MansI

Sngle Phase Statc Frequency Converter

Transformer Rectfer

Covered Electrode Weldng

TIG Weldng

Drect Current

Vertcal Characterstc

Mans Inlet 1-phase Alternatng Current

Sutable for operaton at hazardous

envronments

As defned n the standard EN 60974-1, the operatng cycle rate ncludes a tme perod of 10 mnutes. For example, f a machne specfed as 250A

at %60 s to be operated at 250A, the machne can weld wthout nterrupton n the frs 6 mnutes of the 10 mnute perod(zone 1). However, the

followng 4 mnutes should be kept dle for the machne cool down (zone 2).

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1.4 Technical Data

TECHNİCAL DATA

Mans Voltage (1 phase - 50-60 Hz)

Open Crcut Voltage

Current absorbed from mans (TIG)

Rated Weldng Current Covered Electrode

Dmensons (LxWxH)

Power absorbed from mans TIG

Weldng Current Adjustment Feld

Current absorbed from mans Covered Electrode

Weght

Power absorbed from mans Covered Electrode

Rated Weldng Current TIG

Coolng System

Power Factor

Protecton Class

Standards and Approvals

UNIT

V

ADC

kVA

ADC

A

VDC

kg

mm

MONOTIG 220IP AC/DC MONOTIG 220IP DC

PRODUCT CODE

230 230

87 87

0.6507 0.6507

35 (%20) 35 (%20)

8.05 (%20) 8.05 (%20)

3-220 3-220

40 (%15) 40 (%15)

220(%20) 220(%20)

Ar Ar

9.2(%15) 9.2(%15)

IP21 IP21

CE, EN60974-1 EN60974-10 CE, EN60974-1 EN60974-10

180 (%15) 180 (%15)

524x221x395 474x221x395

16,5 15,5

1.5 Accessories

STANDARD ACCESSORIES

OPTIONAL ACCESSORIES

Groundng Clamp and Cable (16mm - 3m)

Water Coolng Unt (CS 200)

Lava MIG 20 (8 m) Ar Cooled TIG Torch

Water Cooled TIG Accessory Set (Torch + Regulator)

Electrode Clamp and Cable (16 mm - 3m)

Lava TIG 40W (8 m) Water Cooled TIG Torch

Transport Trolley

Gas Hose

Torch

Gas Regulator

Lava TIG 40W (4 m) Water Cooled TIG Torch

Foot Pedal

Lava MIG 20 (4 m) Ar Cooled TIG Torch

TIG Accessory Set Ar Cooled (Torch + Regulator)

QTY

1

7905201603

7910005200

7011080180

7910000530

7906201603

7011080380

7910000100

790700002

7011040180

7020001004

7011040380

7910000130

7011040180

7910000510

Technical Information

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2.1 Delivery Control

Symbols and their meanings on the device;

2.2 Installation And Operation Recommendations

Make sure that the all materals you have ordered have been receved. If any materal s mssng or damaged, contact your place of purchase mmeda-

tely.

The standard box ncludes the followng:

• Man machne and connected mans cable • Groundng Clamp and Cable

• Electrode clamp and cable • Warranty Certfcate

• Instructon for Use • Torch

In the case of a damaged delvery, draw up a record, take a pcture of the damage. Report to the transport company together wth a photocopy of the

delvery note. If the problem perssts, contact the customer servce.

For a better performance, place the machne at least 30 cm away from the surroundng objects. Pay attenton to overheatng, dust and mosture near

the machne.

Do not operate the machne under drect sunlght. If the ambent temperature exceeds 40°C, operate the machne at a lower current or a lower ope-

ratng cycle.

Avod weldng outdoors n wndy and rany weather crcumstances. If weldng s necessary n such cases, protect the weldng area and the weldng

machne wth a curtan and canopy. If you weld ndoors, use a sutable smoke extracton system. Use breathng apparatus f there s a rsk of nhalng

weldng fumes and gas n confned spaces.

Observe the operatng cycle rates specfed on the product label. Exceedng operatng cycle rates can damage the machne and ths may nvaldate the

warranty.

Use the fuse that s complant wth your system.

Secure the ground cable as close as possble to the weldng area.

Do not allow the weldng current to pass through equpment other than the weldng cables.

Secure the gas cylnder to the wall wth a chan.

The weldng cables and the mans cable must not be wrapped n the machne housng durng operaton.

Weldng process s dangerous. Proper workng condtons should be ensured and necessary precautons should be taken. Specalsts are

responsble for the machne and have to be equpped wth the necessary equpment. Irrelevant persons should be kept away from the

weldng area.

Ths devce s not compatble wth IEC 61000-3-12. If t s desred to connect to the low voltage mans used n homes, t s essental that the

nstaller or the person who wll operate the machne to make the electrcal connecton has nformaton on the machne’s connectvty. In

ths case the responsblty wll be assumed by the person who wll perform the nstallaton or by the operator.

The safety symbols and warnng notes on the devce and n the operatng nstructons must be observed and the labels must not be

removed.

Grds are ntended for ventlaton. The openngs should not be covered n order to provde good coolng and no foregn objects should be

nserted.

INSTALLATION INFORMATION

Installation Information

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2.3 Electrical Plug Connection

Installation Information

No plug has been connected to the mans cable snce there may derent types of outlets avalable n plants, constructon stes and workshops. A

sutable plug must be connected by a qualfed electrcan. Make sure that the groundng cable s present. After connectng the plug to the cable, do

not attach t to the outlet at ths stage.

For your safety, never use the mains cord of the machine without a plug.

2.4 Connection To Mains

2.5 Connections for TIG Welding

2.5.1 Torch Connections

Support should be receved from authorzed persons (qualfed electrcans, etc.). Check the phase voltage before connectng the machne to the mans.

The plug must be plugged to the outlet once t s observed to be correct. Turn the coarse on/o swtch to poston “1” to start the machne . Make sure

that the ndcators and LEDs on the control panel are lt and the coolng fan s operatng.

• Start the machne wth the on/o swtch and check whether the LEDs are on and the coolng fan s workng.

TIG Torch Connectons wth the Torch Adapter:

• Insert the torch end nut (14) through the plastc body (15) secure nto the torch plug (16) frmly. Then nsert the torch plug nto the plastc body.

• Insert the gas hose elbow fttng (17) through the hole n the plastc body and secure t frmly nto the socket.

• Insert the gas hose (18) nto the elbow fttng and secure t frmly.

• Connect the torch trgger control cables (19) to the connector (20) suppled as standard.

When plugging the power plug into the outlet, make sure that the on/o switch is set to “0”.

Check for the correct mains voltage before connecting the machine to the mains.

When plugging the power plug into the outlet, make sure that the power switch is set to “0” in the turned-o position.

Tungsten Electrode

Dameter (mm)

Recommended TIG

Weldng Current

1.6

2.0

2.4

30-130

45-180

70-240

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• Secure the prepared torch by nsertng t nto the negatve pole socket and turnng t to the rght.

• Screw the gas nlet of the torch to the gas outlet located on the front panel of the machne.

• Attach the connector pns, connect them to the trgger control connectons.

• If a water coolng system s used, connect the hoses of the water-cooled torch to the water coolng unt.

• Secure the argon gas tube (a) wth a chan.

• TIG Torch Connecton; the trgger should be connected to the control socket wth the termnals 1-2-3-4-5 as shown.

(1) Solderng drecton has been taken as the reference.

(2) Solderng drecton has been taken as the reference.

2.5.2 Gas Connections

Electrode

Dameter

(mm)

Nozzle

Dameter

(mm)

Weldng

Current

(ADC)

Gas Flow

(lt/dak)

1.0

1.6

6.3

9.5

30-70

30-150

6-8

• Use safety regulators (b) and heaters accordng to the standards to work safely to acheve the best results.

• Keep the gas cylnder valve (c) open for a whle, so that possble sedment and partcles are dscharged.

• Connect the gas regulator to the gas cylnder, makng sure that the thread on the gas outlet of the gas cylnder and the regulator nut overlap.

• Connect one end of the cylnder hose (d) to the gas regulator and the other end to the gas nlet at the rear of the machne and turn on the gas

cylnder valve (13).

• Adjust the ow rate wth the ow regulatng valve (e).

• Make sure the connectons are free of leakages.

2.5.3 Trigger and Pedal System Socket Connections

Installation Information

MONOTIG 220ip - MONOTIG 220ip AC/DC

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• Adjustable Pedal Connecton; It should be secured to the pedal socket wth the ends 3-4-5-6.

(3) Solderng drecton has been taken as the reference.

2.5.4 Grounding Clamps Connections

2.5.5 Installation of Torch Consumables

• Insert the groundng clamps cable plug (21) nto the postve termnal socket and tghten t by turnng rght.

• To mprove the weldng qualty, frmly connect the groundng plers (22) to the workpece as close as possble to the weldng area.

• The ceramc gas nozzle (27) and the tungsten electrode (23) must be selected accordng to the operatng current and the shape of the workpece.

Accordngly, the dameters of the clamp (25) and the clamp holder (26) must match wth the dameter of the tungsten electrode.

• Remove the securng head (24).

• Remove the exstng electrode from the electrode clamp and match the dameter of the new tungsten electrode.

• Secure the electrode clamp to the torch.

• Secure the clampng head frmly.

Fgure 2: Installaton of Torch Consumables

Installation Information

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USER MANUAL | KULLANIM KILAVUZU

• Start the machne wth the on/o swtch and check whether the LEDs are on and the coolng fan s workng.

• Connect the electrode clamp cable plug (25) and the groundng clamp cable plug (23) to the weldng and ground cable sockets accordng to the

electrode to be used and the polarty recommended by the electrode manufacturer.

• To mprove the weldng qualty, frmly connect the groundng plers (24) to the workpece as close as possble to the weldng area.

2.6 Connections for Covered Electrode Welding

Check for the correct mains voltage before connecting the machine to the mains.

When plugging the power plug into the outlet, make sure that the power switch is set to “0” in the turned-o position.

Covered

“mm”

Recommended Weldng Current

Rutle

2.0

2.5

3.25

4.0

40-60 A

60-90 A

100-140 A

140-180 A

-

60-90 A

100-130 A

140-180 A

-

60-100 A

70-130 A

120-170 A

Alkalne Cellulosc

Installation Information

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3.1 User Interface

2- TIG Curve

1- Adjustment Button

USAGE INFORMATION

Usage Information

Use the keys to scroll through the parameters n the TTIG curve. The led of the relevant parameter wll lght up dependng on whch

parameter s selected.

Intal current

The weldng arc wll occur at the specfed current value. The value s set n terms of %. An ntal current occurs below

the specfed% value of the man current and allows adjustment from 1% to 99%.

Intal Gas

Darkenng - deformaton may occur n the weldng area, as the sheldng gas from the torch reaches the weldng area,

whch wll be more late compared to the arc speed formed. Furthermore, the lfe of the tungsten tp wll be shortened.

Allows adjustment between 0.1-20 sec. By ths settng, t s ensured that the gas reaches the weldng area before

startng weldng.

The adjustment knob allows current settng n all weldng methods and parameter changes n all functons.

The settng wll be made by turnng rght and left and the set values wll be dsplayed on the dgtal dsplay.

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Usage Information

Ramp Tme

Transton from the ntal current to the weldng current occurs wthn the specfed tme. Settng range s 0.1-20 sec.

Man Current

Actual current tme at whch the weldng wll be made. Adjustable between 0-220 Amperes.

Frequency Ampltude

It s actve when the pulse mode s selected. Determnes the ampltude rato between low current and hgh current n

a pulse cycle. Shows how long the set hgh current wll be actve wthn 1 perod. Default factory settng s set to 50%.

Allows settng between 1-99%.

For example; when the duty cycle s set to 1%, let the man current be 100 A and the pt current be 50 A so ths ndcates

that 1 ms 100A wll be acheved n 100 ms and 99 ms n 50A.

Fnal Gas

After the weldng s termnated, the sheldng gas contnues to ow for the tme set. By ths means, the lfe of the

tungsten tp s extended by coolng and at the same tme the weldng pool s protected untl t cools. Allows adjustment

between 0.1-20 sec.

Pulse Frequency

It s actve when the pulse mode s selected. In pulse mode t determnes the frequency of a pulse cycle consstng of

weldng current and undercurrent. It can also be specfed as the number of pulses per second. Allows settng from 0.1

to 2 KHz. The default factory settng s 75 Hz. and wll be adjusted accordng to the workpece thckness or the user

request.

Pt Current

Adjusted n terms of %. Occurs below the specfed % of the man current. •It s used to correct errors durng the weldng

process. Allows settng between 1-99%.

Note

Pt current s only used n 4 trgger modes. By pressng and pullng the trgger, weldng s started. The trgger s pressed

agan and the pt current value s used durng the tme t s pressed. When you release your fnger from the trgger,

you can return to normal current and contnue weldng process. If you press and pull the trgger shortly, weldng wll

termnate.

End Ramp Tme

When termnatng the weldng, the transton tme from the man weldng current to the end current s set. Allows

adjustment between 0.1-20 sec.

Spot Tme

The weldng wll contnue durng the perod specfed under spot mode and the weldng wll stop at the end of that

perod. Settng range s 0.1-20 sec.

Crater Fllng (Fnal Current)

When termnatng the weldng, swtches to the end current from the man weldng current. In ths current, weldng

seam s corrected and weldng s termnated.

Note

Intal Current - Ramp Tme - Man Current relaton: The adjusted start current wll be lower than the man current value.

The arc starts wth the ntal current and the man current wll gradually be ncreased durng the set ramp tme. Ths

extends the servce lfe of the tungsten tp and provdes a more stable arc start.

MONOTIG 220ip - MONOTIG 220ip AC/DC

EN

www.magmaweld.com

20

USER MANUAL | KULLANIM KILAVUZU

3- Weldng Method Selecton

You can choose between electrode types and TIG weldng methods wth the touch senstve button.

The led of the relevant parameter wll lght up dependng on whch weldng method s selected.

Allows weldng wth cellulosc electrodes.

Allows weldng wth rutle and basc electrodes.

NOTE

In electrode modes, current adjustment wll be between 3 and 180 A. VRD mode wll be actve n electrode modes. In

electrode modes, the TIG Curve wll not be actve. The current settng wll be between 3 and 220 A n TIG Modes. The TIG

curve wll be actve when TIG modes are selected.

Allows DC TIG weldng.

Allows AC TIG weldng.

4- Trgger Modes / Hot Start - Arc Force Selecton

You can swtch between 2/4 and Spot modes wth the touch-senstve button whle the TIG modes are selected and change Hot

Start and Soft Arc settngs durng electrode use whle the electrode modes are selected.

Ht

Durng the frst gnton of the electrode, t provdes current up to 2 tmes whch provdes easy gnton.

• Hot Start wll be set between 0-100% wth the help of the current adjustment pot.

• If set to 0, t does not add any value on the man current at the frst gnton, f set to 100 t adds a value ncreased by

100% on the man current.

• Ignton s set accordng to the value of Hot Start amperes and weldng contnues after a certan tme after the gnt-

on ramp at the man current value.

• Hot Start defaulted value s 20.

In 2-Trgger mode;;

• Weldng starts when the trgger s pressed, pre-gas s suppled gntes at mnmum current, makes the launch ramp

and contnues weldng n man current.

• When the trgger s released, t makes the end ramp, flls the crater n the crater fllng current, makes the fnal gas

tme and completes the weldng.

In 2-Trgger Mode, the TIG Curve operates as follows;

• The ntal gas tme can be set from 0 sec to 20 sec. Factory default settng s 1 sec.

• The ntal current (ntal gnton current) s 30% of the man current.

Ar

When weldng the electrode, t prevents the arc nterrupton by ncreasng the current up to twce the man source

current n case the arc tends to nterrupt.

• Arc Force s between 0-100.

• Arc Force prevents the electrode from stckng by adjustng the current when the electrode tends to stck.

• The default Arc Force value s 0.

Usage Information

Press the Trgger Hold the Trgger Pressed Release Trgger

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Magmaweld MONOTIG 220ip User manual

Magmaweld MONOTIG 220ip User manual

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