Chamberlain HD620EV User manual

Brand: Chamberlain

Model: HD620EV

Type: User manual

[] Please readthis manual andthe enclosed safety materials carefully!

[] Fastenthe rnannal nearthe garagedoor after installation.

[] The door WILL NOTCLOSEunlessthe ProtectorSystem®is connectedand

properlyaligned.

[] Periodicchecks ofthe garage dooropener are requiredto ensure safe operation.

[] The model numberlabel is locatedonthe left side panel ofyour garage

door opener.

[] This garage door opener is compatible with IViyO® andSecnrity÷ 2.0TM accessories.

[] {DONOTenable the Timer-to-Close feature ifyon are installingthe garage door

opener on a one-piece door, TheTimer-to-Close isto be nsed ONLYwith sectional

doors.

Write down the following information

for future reference:

SerialNumber:

Date of Purchase:

I / / {

ot os

www.charnberlain.corn

The Chamberlain Group, Inc.

845 Larch Avenue

Eimhurst, Illinois 60126-1196

Safety Symbol and Signal Word Review

Thisgaragedooropenerhasbeendesignedandtestedtooffersafeserviceprovideditisinstalled,

operated,maintainedandtestedinstrictaccordancewiththeinstructionsandwarningscontainedinthis

manual.

WhenyouseetheseSafetySymbolsandSignalWordsonthefollowingpages,theywillalertyoutothe

possibilityofserious injury ordeath ifyoudonotcomplywiththewarningsthataccompanythem.The

hazardmaycomefromsomethingmechanicalorfromelectricshock.Readthewarningscarefully.

Mechanical

Electrical

WhenyouseethisSignalWordonthefollowingpages,itwillalertyoutothepossibilityofdamageto

yourgaragedoorand/orthegaragedooropenerifyoudonotcomplywiththecautionarystatementsthat

accompanyit.Readthemcarefully.

Checkthe Door

TopreventpossibleSERIOUSINJURYor DEATH:

• ALWAYScallatraineddoorsystemstechnicianifgaragedoorbinds,sticks,or isoutofbalance.

AnunbalancedgaragedoormayNOTreversewhenrequired.

• NEVERtrytoloosen,moveoradjustgaragedoor,doorsprings,cables,pulleys,bracketsortheir

hardware,ALL ofwhichare underEXTREMEtension.

• DisableALL locksand removeALL ropesconnectedtogaragedoorBEFOREinstallationand

operatinggaragedooropenertoavoidentanglement.

ALWAYSdisablelocksBEFOREinstallingandoperatingtheopener.

ONLYoperategaragedooropenerat120V,60 Hztoavoidmalfunctionanddamage.

1. Disablelocksandremoveanyropesconnectedtothegaragedoor.

2. Liftthedoorhalfwayup.Releasethe door.Ifbalanced,itshouldstayin

place,supportedentirelybyitssprings.

3. Raiseandlowerthedoortocheckforbindingor sticking.Ifyourdoor

binds,sticks,or isoutofbalance,call atraineddoorsystems

technician.

4. Checkthesealonthebottomofthe door.Anygapbetweenthefloor

andthebottomofthe doormustnotexceed1/4inch(6 mm).

Otherwise,thesafetyreversalsystemmaynotworkproperly.

5. The openershouldbeinstalledabovethecenterofthe door.Ifthereis

atorsionspringor centerbearingplateinthewayoftheheader

bracket,itmaybeinstalledwithin4feet(1.2m)totheleftor rightofthe

doorcenter.Seepage12.

Torsion Extension

Spring OR Spring

Additional Items You May Need:

Surveyyourgarageareatoseeifyouwill needanyofthe followingitems:

• (2)2X4 PIECESOFWOOD

Maybeusedtofastentheheaderbrackettothestructuralsupports.Alsousedtopositionthe

garagedooropenerduringinstallationandfortestingthesafetyreversingsensors.

• SUPPORTBRACKETANDFASTENINGHARDWARE

Mustbeusedif youhaveafinishedceilingin yourgarage.

• EXTENSIONBRACKETS(MODEL41A5281)OR WOODBLOCKS

Dependingupongarageconstruction,extensionbracketsorwoodblocksmaybeneededto

installthesafetyreversingsensor.

• FASTENINGHARDWARE

Alternatefloor mountingofthesafetyreversingsensorwillrequirehardwarenotprovided.

• OUTSIDEQUICKRELEASE(MODEL7702CB)

Requiredfora garagewithNOaccessdoor.

• DOORREINFORCEMENT

Requiredifyouhavealightweightsteel,aluminum,fiberglassor glasspaneldoor.

• RAILEXTENSIONKIT

Requiredifyourgaragedoor ismorethan7feet(2.13m)high.

Tools Needed

5/32

3/16

5/16_

I/25/80 0 0 LJl/4

7/16 9/16

CartonInventory

Your garage door opener ispackaged in one carton which contains the motor unit and all parts

illustrated below. Accessories vary depending on the garage door opener model purchased. Depending

on your model, other accessories may be included with your garage door opener. Instructions for these

accessories will be attached tothe accessory and are not included in this manual. Ifanything is missing,

carefully check the packing material. Hardware for assembly and installation is shown on the next page.

Save the carton and packing material until the installation and adjustment is complete. The images

throughoutthis manual are for reference only and your product may look different.

A. Headerbracket

B. PulIey

C. Doorbracket

D. Carveddoor arm

E. Straightdoorarm

(Packagedinside frontrailsection)

F. Trolley

NOTE: Besure toassemblethetrolleybeforeslidingontorail.

G. Emergencyreleaseropeand handle

H. Rail (1frontand4centersections)

I. Hangingbrackets (2)

(Packagedinside thefrontrailsection)

J. Garagedooropener(motorunit)

K. Sprocketcoverandscrews

L. "U"bracket

M. Belt

N. Doorcontrol

O. Remotecontrol

P. The ProtectorSystem®

Safetyreversingsensorswith 2 conductorwhiteandwhite/blackwire attached:SendingSensor(1),

ReceivingSensor(1), andSafetySensorBrackets(2)

NOT SHOWN

Whiteandred/whitewire

Owner'smanual

HardwareInventory

Bolt

1/4"-20xl-3/4"

ASSEMBLYHARDWARE

LockNut

1/4"-20

Lock Washer 3/8"

Nut 3/8"

Bolt

Hex Screw

#8x3/8" (2)

(packed with the

sprocket cover)

Clevis Pin5/16"x1-1/2"

Carriage Bolt

' (2)

Nut

5/16"-18 (6)

Drywall Anchors (2)

INSTALLATIONHARDWARE

Self-Threading Screw

1/4"-14x5/8" (2)

Wing Nut 1/4"-20 (2)

.................................!.....................................!........................................................!l!

Clevis Pin5/16"x1-1/4" O1 IJj'4q Clevis Pin 5/16"x1"0 1

Hex Bolt 5/16"-18x7/8" (4)

Lock Washer

5/16"-18 (5) Ring Fastener(3)

DOOR CONTROLHARDWARE

Screw 6-32x1" (2)

Screw 6ABxl" (2)

Insulated

Staples

(Not Shown)

STEP 1 Assembletherail and trolley

TopreventINJURYfrompinching,keephandsandfingersawayfromthejointswhileassemblingthe

rail.

Toavoidinstallationdifficulties,donotrunthegaragedooropeneruntilinstructed todoso.

Thefrontrailhasacutout"windod' atthe doorend (seeillustration).Theholeabovethiswindowis

largeronthetopoftherailthanonthebottom.A smallerhole3-1/2"(8.9cm)awayisclosetotherail

edge.Rotatethebackrail soit hasa similarholeclosetothe oppositeedge,about4-3/4"(12cm)from

thefarend.

1. Removethestraightdoorarmandhangingbracketpackagedinsidethefrontrailand set

asideforInstallationStep5and9.NOTE:TopreventINJURYwhileunpackingtherail

carefullyremovethestraightdoor armstoredwithintherail section.

2. Aligntherailsectionsonaflatsurfaceasshownand slidethetaperedendsintothelarger

ones.Tabsalongthesidewill lockintoplace.

3. Placethemotorunitonpackingmaterialtoprotectthecover,andrestthebackend oftherail

ontop. Forconvenience,putasupportunderthe frontendoftherail.

4. Asa temporarystop,insertascrewdriverintothehole 10"(25cm)fromthefrontendoftherail,

asshown.

5. Checktobesurethereare4plasticwearpadsinsidetheinnertrolley.Iftheybecameloose

duringshipping,checkallpackingmaterial.Snapthembackintopositionasshown.

6. Slidethetrolleyassemblytowardthescrewdriverasshown.

7. Slidetherailontothe"U"bracket,untilit reachesallthestopsonthetopandsidesofthe"U"

bracket.

Inner Trolley

Wear Pads

FrontRail

Section

(TO DOOR)

Trolley,

Rail

Tal

Window

Cut-Out

To garage

dooropener

(TO MOTORUNIT)

SLIDE TO STOPS

ON TOPAND

SIDES OF

"U"BRACKET

STEP 2 Fastenthe rail to the motor unit

ToavoidSERIOUSdamagetogaragedooropener,useONLYthosebolts/fastenersmountedinthe

topofthe opener,

1, Inserta 1/4"-20xl-3/4"boltintothecoverprotectionboltholeonthebackendofthe railas

shown,Tightensecurelywitha 1/4"-20locknut,DoNOTovertighten,

2, Removetheboltandnutfromthetopofthe motorunit,

3, Usethe cartontosupportthefrontend ofthe rail,

4, Placethe"U"bracket,flat sidedownontothe motorunitand alignthebracketholeswiththe

boltholes,

5, Fastenthe"U"bracketwiththepreviouslyremovedboltandlocknut;DONOTuseanypower

tools,Theuseofpowertoolsmaypermanentlydamagethegaragedooropener,

HARDWARE

Bolt and Nut

)_ (Mounted in the

garage door opener)

Bolt 1/4"-20xl -3/4" _Lock Nut 1/4"-20

Bolt

Lock Nut -_

Bolt 1/4"-20x1-3/4""U" Bracket _ _t

Cover Protection

Bolt Hole

LockNut1/4"-20

STEP

3 Installthe idler pulley

Laythebeltbesidetherail,asshown.Grasptheendwiththe hookedtrolleyconnectorand

passapproximately12"(30cm)ofbeltthroughthewindow.Keeptheribbedsidetowardthe

rail,andallowitto hanguntilAssemblyStep4.

2. Removethetapefromthe idlerpulley.Theinsidecentershouldbepre-greased.Ifdry,

regreasetoensureproperoperation.

3. Placetheidlerpulleyintothewindowasshown.

4. Inserttheidler boltfromthetop throughtherail andpulley.Tightenwitha3/8"lockwasherand

nutunderneaththe rail untilthe lockwasheriscompressed.

5. Rotatethepulleytobesureit spinsfreely.

6. Locatetherailtab.The railtabisbetweentheidlerboltandthetrolleyinthefrontrailsection.

Useaflathead screwdriverandlifttherailtabuntilthe tabisvertical(90°).

HARDWARE

Bolt

_ LookWasher 3/8'

Nut 3/8"

Lock Washer 3/8"

Nut 3/8"

CORRECT

iNCORRECT

Grease Inside Pulley

Idler Pulley

Trolley Connector

STEP

4 Install the belt

Pullthebeltaroundtheidlerpulleyandtowardthetrolley.Theribbedsidemustcontactthe

pulley.

Hookthetrolleyconnectorintotheretainingslotonthetrolley.(a)

Withthetrolleyagainstthescrewdriver,dispensetheremainderofthebeltalongtherail

towardthemotorunitaroundthe sprocket.Thesprocketteethmustengagethebelt.(b)

Threadtheinnernutandlockwasherontothetrolleythreadshaft(c). Checktomakesurethe

beltisnottwisted.

Insertthetrolleythreadedshaftthroughthehole inthe trolley.Besurethebeltisnot

twisted.(c)

Looselythreadtheouternutontothetrolleythreadedshaft.

Removethescrewdriver.

Pulley

Outer

Nut

Sprocket

Inner

Lock Nut

Washer

Lded

Shaft

STEP 5 Tightenthe belt and installthe sprocketcover

ALWAYSkeephandclearofsprocketwhileoperatingopener,

SecurelyattachsprocketcoverBEFOREoperating,

1, Spinthe innernutandlockwasherdownthe trolleythreadedshaft,awayfromthetrolley

2, Totightenthebelt,turn outernutinthe directionshownuntilthe lineonthespringretainer

plateisvisible,Besurethebeltisnottwisted,andthe ribbedsidefacestherail,

3, Tightentheinnernuttosecuretheadjustment,Thissetsthespringtooptimumbelttension,

4, Positionthe sprocketcoveroverthesprocketasshownandfastentothemountingplatewith

8x3/8"hexscrewsprovided,

Youhavenowfinishedassemblingyourgaragedooropener.Pleasereadthefollowing warnings

beforeproceedingtothe installationsection.

HARDWARE

HexScrew#8x3/8"

(Packedwith the

sprocketcover)

Outer Nut Spring Retainer

Inner Nut

CORRECT

iNCORRECT

LockWasher

Line

f t----- HexScrew#8x3/8"

- SprocketCover

Installation

IMPORTANTINSTALLATIONINSTRUCTIONS

ToreducetheriskofSEVEREINJURYorDEATH:

1. READANDFOLLOWALLINSTALLATIONWARNINGSANDINSTRUCTIONS.

2. Installgaragedoor openerONLYonproperlybalancedandlubricatedgaragedoor.An

improperlybalanceddoormayNOTreversewhenrequiredandcouldresultinSEVERE

INJURYor DEATH.

3. ALL repairstocables,springassembliesandotherhardwareMUSTbemadebyatrained

doorsystemstechnicianBEFOREinstallingopener.

4. DisableALL locksand removeALL ropesconnectedtogaragedoorBEFOREinstalling

openertoavoidentanglement.

5. Installgaragedoor opener7feet(2.13m)or moreabovefloor.

6. Mountthe emergencyreleasewithinreach,butatleast6feet(1.83m)abovethefloor and

avoidingcontactwithvehiclestoavoidaccidentalrelease.

7. NEVERconnectgaragedoor openertopowersourceuntilinstructedtodoso.

8. NEVERwearwatches,ringsorlooseclothingwhileinstallingor servicingopener.Theycould

becaughtin garagedooror openermechanisms.

9. Installwall-mountedgaragedoorcontrol:

• withinsightofthe garagedoor.

• outofreachofchildrenatminimumheightof5feet(1.5m).

• awayfromALLmovingpartsofthedoor.

10. Placeentrapmentwarninglabelonwallnexttogaragedoorcontrol.

11. Placemanualrelease/safetyreversetestlabelin plainviewoninsideofgaragedoor.

12. Uponcompletionofinstallation,testsafetyreversalsystem.DoorMUSTreverseoncontact

witha 1-1/2"(3.8cm)highobject(or a2x4laidflat)onthefloor.

13. To avoidSERIOUSPERSONALINJURYor DEATHfromelectrocution,disconnectALL

electricpowerBEFOREperforminganyserviceor maintenance.

14. DONOTenabletheTimer-to-Clocefunctionalityifoperatingeitherone-pieceorswinging

garagedoors.To beenabledONLYwhenoperatingasectionaldoor.

Installation

STEP 1 Determinethe headerbracketlocation

To preventpossibleSERIOUSINJURYorDEATH:

• HeaderbracketMUSTbeRIGIDLYfastenedtostructuralsupportonheaderwallor ceiling,

otherwisegaragedoormightNOTreversewhenrequired.DONOTinstallheaderbracketover

drywall.

• ConcreteanchorsMUSTbeusedif mountingheaderbracketor 2x4intomasonry.

• NEVERtrytoloosen,moveor adjustgaragedoor,springs,cables,pulleys,brackets,or their

hardware,ALLofwhichare underEXTREMEtension.

• ALWAYScallatraineddoorsystemstechnicianifgaragedoorbinds,sticks,or isoutof balance.

AnunbalancedgaragedoormightNOTreversewhenrequired.

Installationproceduresvaryaccordingtogaragedoortypes.Followtheinstructionswhichapplyto your

door.

1. Closethedoorand marktheinsideverticalcenterlineofthe garagedoor.

2. Extendthelineontotheheaderwallabovethedoor.

Youcanfastentheheaderbracketwithin4feet (122 m) ofthe left orrightofthedoor

centeronlyifatorsionspringorcenterbearingplateisintheway; oryoucanattach it to

theceilingwhenclearanceisminimal (Itmaybemountedonthewallupsidedownif

necessary,togainapproximately1/2"(1 cm).

Ifyouneedtoinstalltheheaderbracketona2x4 (onwallor ceiling),uselagscrews(not

provided)tosecurelyfastenthe2x4tostructuralsupports.

3. Openyourdoortothehighestpointoftravelasshown.Drawanintersectinghorizontallineon

theheaderwall2" (5 cm)abovethehighpoint:

• 2" (5cm)abovethehighpointfor sectionaldoorandone-piecedoorwithtrack.

• 8" (20cm)abovethehighpointforone-piecedoorwithouttrack.

Thisheightwillprovidetravelclearanceforthetopedgeofthedoor.NOTE:Ifthe totalnumberofinches

exceedstheheightavailablein yourgarage,usethemaximumheightpossible,orrefertopage !2 for

ceilinginstallation.

Header Wall

Vertical Centerline of Garage Door

2x4 Structural

Supports

OPTIONAL CEILING MOUNT

FORHEADERBRACKET

J HeaderWall

"777,----1 2' (5 ore)

_Track

Highest Point

of Travel

-----Door

(5 cm)

Track

Highest

Point

of Travel

Sectional door with curved track

ij_______eaderWall

I_1_ 8" (20cm)

Door I_-

_._r_ _Highest

__'_ Pointof

II 1Travel

Hardware /

One-piecedoerwithouttrack:

jambhardware

One-piecedoorwith horizontaltrack

_ HeaderWall

8"(20cm)

_/_ _,",,_ HgUest

Door

"'_ "_\ il Pointof

4 r ve'

L_/ ' Pivot

One-piecedoorwithouttrack:

pivothardware

Installation

STEP 2 Install the header bracket

Youcanattachtheheaderbracketeithertothewallabovethegaragedoor,ortotheceiling.Followthe

instructionswhichwillworkbestforyourparticularrequirements.Donotinstallthe headerbracket over

drywall.Ifinstallingintomasonry,useconcreteanchors(notprovided).

HARDWARE

Screw5/16"-9xl-5/8" _[_

Lag

'--U

WALL INSTALLATION

1. Centerthebracketontheverticalcenterlinewiththe bottomedgeofthe bracketonthe

horizontallineasshown.

2. Marktheverticalsetofbracketholes.Drill3/16"pilotholesand fastenthebracketsecurelytoa

structuralsupportwiththehardwareprovided.

WallMount

OptionalMounting

Holes

(Header Wall)

2x4 Structural

Support

Highest Point _ /

of Garage

DoorTravel

Vertical

GarageDoor

-'_ LagScrew

i" 5/tB"-gxl-5/8

DoorSpring

(Garage Door)

CEILING INSTALLATION

1. Extendtheverticalcenterlineontotheceilingasshown.

2. Centerthebracketontheverticalmark,nomorethan6" (15cm)fromthewall.Makesurethe

arrow ispointingawayfromthewall.The bracketcanbemountedflushagainsttheceiling

whenclearanceisminimal.

3. Markthesideholes.Drill3/16"pilotholesandfastenbracketsecurelytoa structuralsupport

withthehardwareprovided.

CeilingMounting

Holes

6" (15 cm)

Maximum

Door Spring

(FinishedCeiling)

Vertical

Centerline of

GarageDoor

Lag Screw

5/16"-9xl-5/8"

(Header Wall)

Installation

STEP 3 Attachthe rail to the headerbracket

1. Alignthe railwiththeheaderbracket.Inserttheclevispinthroughtheholesintheheader

bracketandrail.Securewiththe ringfastener.

NOTE: Usethepackingmaterialasaprotectivebasefor thegaragedooropener.

HARDWARE

0 vis. ,l Xll,, O

Ring Fastener

STEP 4 Positionthe garagedoor opener

To preventdamagetogaragedoor,restgaragedooropenerrailon 2x4placedontopsedion of

door.

1. Removethepackingmaterialand liftthegaragedooropeneronto aladder.

2. Fullyopenthedoorandplacea2x4(laidflat)underthe rail.Forone-piecedoorswithout

tracks,laythe2x4onit'sside.

NOTE: A2x4 isidealforsettingthedistancebetweentherail andthedoor.Iftheladder isnottall

enoughyou willneedhelp atthispoint.Ifthedoorhitsthetrolleywhenit israised,pullthetrolleyrelease

armdowntodisconnecttheinnerandoutertrolley.Slidetheoutertrolleytowardthegaragedoor

opener.Thetrolleycanremaindisconnecteduntilinstructed.

All other door types

Installation

STEP 5 Hangthe garagedoor opener

ToavoidpossibleSERIOUSINJURYfromafallinggaragedooropener,fastenit SECURELYto

structuralsupportsofthegarage.ConcreteanchorsMUSTbeusedifinstallingANYbracketsinto

masonry.

Hangingthegaragedooropenerwillvarydependingonyourgarage.Belowarethreeexample

installations.Yourinstallationmaybedifferent.ForALL installationsthegaragedooropenerMUSTbe

connectedtostructuralsupports.Theinstructionsillustrateoneoftheexamplesbelow.

FinishedCeiling ...........

Unfinished Ceiling

HARDWARE

Lock Washer

5/16"-18

_ _Nut5/16"-18

1, Onfinishedceilings,usethe lagscrewstoattachasupportbracket(notprovided)tothe

structuralsupportsbeforeinstallingthegaragedooropener,

2, Makesurethegaragedooropenerisalignedwiththe headerbracket,Measurethedistance

fromeachsideofthegaragedooropenertothesupportbracket,

3, Cutbothpiecesofthe hangingbracket(notprovided)to requiredlengths,

4, Attachtheendofeachhangingbrackettothesupportbracketwithappropriatehardware(not

provided),

5, Attachthegaragedooropenertothehangingbracketswiththehexbolts,lockwashers,and

nuts.

6. Removethe2x4andmanuallyclosethedoor.Ifthedoorhitstherail,raisetheheaderbracket.

.... - 5/1L_ilk6"VV_h7/8"_6"-18

pnr°°tvided) Nut5/16"-1

Installation

STEP 6 Install the light bulbs STEP 7 Attachthe emergencyreleaserope and handle

TopreventpossibleOVERHEATINGoftheend panelor lightsocket:

• UseONLYA19 incandescent(100Wmaximum)or compactfluorescent(26Wmaximum)light

bulbs.

• DO NOTuseincandescentbulbslargerthan 100W.

• DO NOTusecempactfluorescentlightbulbslargerthan26W(100W)equivalent.

• DO NOTusehalogenbulbs.

• DO NOTuseshortneckor specialtylightbulbs.

1. Pullonthetopsidesofthelightlensandrotatethe lightlensdown.

2. InsertanA19 incandescent(100Wmaximum)or compactfluorescent(26W,100Wequivalent)

lightbulb intothelightsocket.

3. Rotatethelensuptoclose.

NOTE: Donotusahalogen,shortneck,orspecialtylightbulbsas thesemayoverheattheendpanel or

lightsocket.DonotusaLEDbulbsas theymayreducetherangeorpefformanceofyourremotecontrols.

TopreventpossibleSERIOUSINJURYorDEATHfromafallinggaragedoor:

• Ifpossible,useemergencyreleasehandletodisengagetrolleyONLYwhengaragedooris

CLOSED.Weakor brokenspringsor unbalanceddoor couldresultin anopendoorfallingrapidly

and/orunexpectedly.

• NEVERuseemergencyreleasehandleunlessgaragedoorwayisclearofpersonsand

obstructions.

• NEVERusehandletopulldoor openor closed.Ifropeknotbecomesuntied,youcouldfall.

1. Insertone endoftheemergencyreleaseropethroughthehandle.Makesurethat"NOTICE"is

rightsideup.Tieaknotatleast1inch(2.5cm)fromtheendoftheemergencyreleaserope.

2. Inserttheotherendoftheemergencyreleaseropethroughtheholeinthetrolleyreleasearm.

Mountthe emergencyreleasewithinreach,butatleast6feet(1.83m)abovefloor,avoiding

centactwithvehiclestopreventaccidentalreleaseandsecurewitha knot.

NOTE: flit isnecessarytocuttheemergencyreleaserope,sealthecutend withamatchorlighterto

preventunraveling.Ensuretheemergencyreleaseropeand handleareabovethetopofall vehiclesto

avoidentanglement.

Installation

STEP 8 Install the door bracket

Fiberglass,aluminumorlightweightsteelgaragedoorsWILLREQUIREreinforcementBEFORE

installationofdoorbracket.Contactyourdoormanufacturerforreinforcementkit.

Figure1showsonepieceofangle ironasthe horizontalbrace.Fortheverticalbrace,2piecesofangle

ironareusedtocreateaU-shapedsupport.Thebestsolutionistocheckwithyour garagedoor

manufacturerfor anopenerinstallationdoor reinforcementkit.

NOTE: Manydoorreinforcementkitsprovidefordirectattachmentoftheclevispin anddoorarm.Inthis

caseyouwillnotneed thedoorbracket;proceedtothenextstep.

A horizontal and vortical reinforeementis needed for

ligNweigbt garage doors (fiberglass, ataminnm, steel,

doors with glass panel, otc.) (not provided).

A horizontal reinforcement brace should be long

enongb to be sennrod to two or three vortical supports.

A vertical reinforcement brace shonld cover fhe heigN

of fho fop panel.

Self-Threading Screw

1/4"-14x5/8"

HARDWARE

SECTIONAL DOORS

1. Centerthedoorbracketonthepreviouslymarkedverticalcenterlineusedfortheheader

bracketinstallation.NotecorrectUPplacement,as stampedinsidethebracket.

2. Positionthe topedge ofthe bracket2"-4"(5-10cm)belowthetopedgeofthe door,OR

directlybelowanystructuralsupportacrossthetopofthedoor.

3. Mark,drillholesandinstallasfollows,dependingonyourdoor'sconstruction:

Metalorlightweightdoorsusingaverticalangleironbracebetween thedoorpanelsupport

andthedoorbracket:

• Drill3/16"fasteningholes.Securethedoorbracketusingthe twoselfthreadingscrews.

(Figure2)

• Alternately,usetwo5/16"bolts,lockwashersand nuts(notprovided).(Figure3)

Metal,insulatedorlightweightfactory reinforceddoors:

• Drill3/16"fasteningholes.Securethedoorbracketusingthe self-threadingscrews.

(Figure4)

WoodDoors:

• Usetopand bottomorsidetosidedoorbracketholes.Drill5/16"holesthroughthedoorand

securebracketwith5/16"x2"carriagebolts,lockwashersandnuts(notprovided).(Figure5)

NOTE: The!/4"-!4xS/8"self-threadingscrewsarenotintendedforuseonwooddoors.

FIGURE2 Vertical

_ Reinforcement

Ioll_l VerticalCenterline

DoorB_'_

Self-ThreadingScrew

1/4"-14x5/8"

FmGURE3

Bolt5/16"-18x2"

(notprovided)

VerticalReinforcement

VerticalCenterline

ofGarageDoor

Door Bracket

Lock Washer 5/16"

Nut 5/16"-18

_ ertical

Centerline

of Garage

Door

Usilf-Threading

Screw

1/4"-14x5/8"

FmGURE5 Reinforcement Board

Bolt5/16"-18x2" InsideEdgeof Dooror

(notprovided) _,__

Vear_;;'DOe_trer'ine°f_ ,_, .

Installation

STEP 8 Install the door bracket(continued)

ONE-PIECE DOORS

1. Center the door bracket on the top ofthe door, in line with the header bracket as shown.

2. Mark either the left and right, or the top and bottom holes.

Metal Doors:

• Drill 3/16" pilot holes and fasten the bracket with the self-threading screws provided.

Wood Doors:

• Drill 5/16" holes and use 5/16"x2" carriage bolts, lock washers and nuts (not provided) or 5/16"xl -

1/2" lag screws (not provided) depending on your installation needs.

NOTE: The door bracket may be installed on the top edge of the door ff required for your insta//ation.

(Refer to the dotted line optional placement drawing.)

HeaderWall

2x4 Support (Finished Ceiling)

For a door with no exposed

framing, or for the optional

installation, uselag screws

5/16"xl -1/2" (not provided)

to fasten the door bracket.

Metal Door _;_j Self-Threading

Screw 1/4"-14x5/8"

Door r '_ Top of Door

Bracket ', (Inside Garage)

Top Edge of

Door

Optional

Placement

Wood Door _ Nut 5/16"-18

@ ,@----Lock Washer 5/16"

Door

Bracket '_,,_,' ,. _ Top of Door

-->_ (Inside Garage)

_,, _-_ Top Edge

ofDoor

_\ pO_t_°enma_nt

__ Carriage Bolt 5/16"x2"

(not provided)

Installation

STEP 9 Connectthe doorarm to the trolley

Installationwillvaryaccordingtothegaragedoortype.Followthe instructionswhichapplytoyour door.

SECTIONAL DOORS

IMPORTANT:Thegrooveonthestraightdoor armMUSTfaceawayfromthecurveddoorarm.

1. Closethedoor.Disconnectthetrolleybypullingtheemergencyreleasehandle.

2. Attachthestraightdoorarmtotheoutertrolleyusingtheclevispin.Securewiththering

fastener.

3. Attachthecurveddoorarmtothedoorbracketusingtheclevispin.Securewiththering

fastener.

4. Bringarmsectionstogether.Findtwopairsofholesthatlineupandjoin sections.Selectholes

asfarapartas possibletoincreasedoorarmrigidityandattachusingthebolts,nuts,andlock

washers.

5. Pulltheemergencyreleasehandletowardthegaragedooropeneruntilthetrolleyrelease

armishorizontal.Thetrolleywillre-engageautomaticallywhenthe garagedoor openeris

activated.

NOTE: fftheholesin thecurveddoorarmandthestraightdoorarmdonot align,reversethestraight

doorarm,selecttwoholes(asfarapartaspossible)andattachusingbolts, nuts,andlockwashers,ffthe

straightdoorarmishangingdowntoofar,youmayout6inches(! 5cm)fromthesofidend.

ClevisPin5/16"x1-1/4"

Ring Fastener

HARDWARE

ClevisPin5/16"x1"

HexBolt5/16"-18x7/8"

_ Nut5/16"-18 _

Lock Washer

5/16" -18

_'Straight ,

DoorArm

_. (Groove

facing

ClevisPin

5/16"xl"

Hex Bolt 5/16"-18x7/8"

Pin 5/16"x1-1/4"

Installation

STEP 9 Connectthe doorarm to the trolley (continued)

ONE-PIECE DOORS

IMPORTANT:Thegrooveonthestraightdoor armMUSTfaceawayfromthecurveddoorarm.

1. Closethedoor.Disconnectthetrolleybypullingtheemergencyreleasehandle.

2. Fastenthestraightdoorarmandthe curveddoorarmtogethertothelongestpossiblelength

(witha2or 3holeoverlap)usingthebolts,nuts,andlockwashers.

3. Attachthestraightdoorarmtothedoorbracketusingtheclevispin.Securewiththe ring

fastener.

4. Attachthecurveddoorarmtothetrolleyusingtheclevispin.Securewiththeringfastener.

5. Pulltheemergencyreleasehandletowardthegaragedooropeneruntilthetrolleyrelease

armishorizontal.

HARDWARE

ClevisPin5/16'x1-1/4" ClevisPin5/16"x1'

HexBolt5/16"-18x7/8"

RingFastener _ Nut5/16'-18 _

LockWasher

5/16"-18

CORRECT

One-Piece Doer without Track

iNCORRECT

,ClevisPin5/16"x1-1/4" '_,_

Hex Bolt5/16"-18x7/8"

One-PieceDoorwithTrack

"_:_ Clevis Pin

"'%_¢,/Clevis Pin _v 5/16"x1-1/4"

Hex Bolt5/16"-18x7/8"

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Chamberlain HD620EV User manual

Chamberlain HD620EV User manual

Chamberlain HD620EV User manual

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