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1 Listing and Code Approvals 6
A. Appliance Certication . . . . . . . . . . . . . . . . . . . . . . . . . 6
B. Manufactured Home Approved . . . . . . . . . . . . . . . . . . 6
C. BTU & Efciency Specications. . . . . . . . . . . . . . . . . . 7
D. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 7
E. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . . 7
F. Electrical Codes ..............................7
G. Glass Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Operating Instructions 8
A. Your Fireplace ...............................8
B. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C. Bafe and Blanket Placement . . . . . . . . . . . . . . . . . . . 9
D. Firebrick Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
E. Wood Fuel .................................10
F. Outside Air .................................11
G. Clear Space Near the Fireplace . . . . . . . . . . . . . . . . 12
H. Glass Doors ................................12
I. Fan Operation ...............................12
J. Fire Safety .................................13
K. Over-Firing Your Appliance . . . . . . . . . . . . . . . . . . . . 13
L. Chimney Fire ...............................13
M. Starting a Fire ..............................14
N. Burning Process ............................14
O. Automatic Combustion Control (ACC) . . . . . . . . . . . . 15
P. Manual Timer Override . . . . . . . . . . . . . . . . . . . . . . . 16
Q. Burning Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 16
R. Burn Rates .................................16
S. Opacity ....................................16
3 Troubleshooting 17
A. Understanding Vent Problems . . . . . . . . . . . . . . . . . . 17
B. Draft Problems ..............................17
C. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 19
4 Maintenance & Servicing the Fireplace 21
A. General Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . 21
1. Creosote (Chimney) Cleaning . . . . . . . . . . . . . . . 21
2. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . 22
3. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4. Care and Cleaning of Plated Surfaces . . . . . . . . . 22
5. Door and Door Gasket . . . . . . . . . . . . . . . . . . . . 22
6. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . 23
B. Replacement Maintenance . . . . . . . . . . . . . . . . . . . . 23
1. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . 23
2. Firebrick Replacement . . . . . . . . . . . . . . . . . . . . . 24
3. Bafe Removal and Installation . . . . . . . . . . . . . . 25
4. Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 25
5. Timer Assembly Replacement . . . . . . . . . . . . . . . 27
6. Timer Removal & Replacement . . . . . . . . . . . . . . 28
5 Getting Started 31
A. Typical Fireplace System . . . . . . . . . . . . . . . . . . . . . . 31
B. Design and Installation Considerations . . . . . . . . . . . 32
C. Draft ......................................32
D. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
E. Locating Fireplace & Chimney . . . . . . . . . . . . . . . . . . 33
F. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . 34
G. Fireplace System Requirements . . . . . . . . . . . . . . . . 34
H. Inspect Fireplace and Components . . . . . . . . . . . . . . 34
6 Framing & Clearances 35
A. Selecting Fireplace Locations . . . . . . . . . . . . . . . . . . 35
B. Clearances .................................36
C. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 37
D. Electrical Access & Wiring . . . . . . . . . . . . . . . . . . . . 38
7 Installation of Fireplace 39
A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 39
B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 41
C. Place Protective Metal Hearth Strips . . . . . . . . . . . . . 41
8 Chimney Assembly 42
A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 43
B. Chimney Termination Requirements . . . . . . . . . . . . . 43
C. Using Offsets/ Returns . . . . . . . . . . . . . . . . . . . . . . . . 44
D. Assemble the Chimney Sections . . . . . . . . . . . . . . . . 45
E. Installing CAK4A and Flex Pipe . . . . . . . . . . . . . . . . . 45
F. Install Ceiling Firestops . . . . . . . . . . . . . . . . . . . . . . . 46
G. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . 47
H. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . . 47
I. Double-check the Chimney Assembly . . . . . . . . . . . . . 48
J. Cut out Hole in Roof . . . . . . . . . . . . . . . . . . . . . . . . . . 48
K. Complete Installation . . . . . . . . . . . . . . . . . . . . . . . . . 48
L. Install Flashing ..............................48
M. Chimney Termination Requirements . . . . . . . . . . . . . 49
N.
SL-300 Series Ceiling/Roof Thimble . . . . . . . . . . . . . 50
9 Chase Installations 51
A. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 51
B. Install Fireplace & Chimney . . . . . . . . . . . . . . . . . . . . 52
C. Install Chase Top ............................52
D. Install Termination Cap . . . . . . . . . . . . . . . . . . . . . . . 52
10 Finishing 54
A. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . 54
B. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . 54
C. Hearth Extension ............................54
D. Position the Hearth Extension . . . . . . . . . . . . . . . . . . 56
E. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
F. Mantel .....................................57
G. Non-Combustible Facing Material Installation . . . . . . 58
11 Accessories 59
A. Heat Zone Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . 59
B. Firescreen .................................62
12 Reference Materials 63
A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 63
B. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 64
C. Service Parts ...............................67
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Safety Alert Key:
• Indicates a hazardous situation which, if not avoided will result in death or serious injury.
Indicates a hazardous situation which, if not avoided could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• Indicates practices which may cause damage to the replace or to property.
Table Of Contents
Congratulations! 2
Warranty 4
Heat & Glo • NorthStar EPA Fireplace • 480-1081E