Jacto 6500 User manual

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OPERATOR'S MANUAL
CLEANING SYSTEM
HIGH PRESSURE
CLEANING MACHINES
MOD. 6500
MOD. 6500 STOP TOTAL
MOD. 6800
MOD. 6800 STOP TOTAL
11/2005 - 469825 - MI-0305
Exclusive for domestic application
MÁQUINAS AGRÍCOLAS JACTO S.A. - JACTO CLEANING
Av. Perimetral, 901 - Distrito Industrial
CEP: 17580-000 - Pompéia -SP - Brasil
Tel.: +55 14 3405-2100 - Fax: +55 14 3452-1306
Home page: www.jacto.com.br
TABLE OF CONTENTS
MODELS ............................................................................................. 04
INTRODUCTION .................................................................................. 05
IMPORTANT INFORMATION TO THE USER ....................................... 06
PRESENTATION OF THE EQUIPMENT .............................................. 10
TECHNICAL SPECIFICATIONS .......................................................... 11
TROLLEY ASSEMBLY - MOD. 6500 ................................................... 12
TROLLEY ASSEMBLY - MOD. 6800 ................................................... 14
WATER SUPPLY ................................................................................. 15
POWER SUPPLY ................................................................................ 16
OPERATION ........................................................................................ 18
MAINTENANCE ................................................................................... 21
CLEANING AND STORAGE................................................................ 23
TROUBLE-SHOOTING ........................................................................ 24
ELECTRIC DIAGRAM (6500) .............................................................. 25
ELECTRIC DIAGRAM (6800) .............................................................. 26
ELECTRIC DIAGRAM (6500 STOP TOTAL / 6800 STOP TOTAL) ...... 28
WARRANTY ........................................................................................ 29
03
STATEMENT OF LIMITED WARRANTY
WARRANTY EXCLUSIONS:
- Defects resulting from accidents;
- Lubricating oil;
- Parts showing normal wear due to use, UNLESS THEY SHOW DEFECTS IN
WORKMANSHIP, ASSEMBLY OR MATERIAL;
- Damages of personal or material nature to the use, owner or third parties;
- Transport and mobilization of people and vehicles;
- Transport and freight of equipment, parts and components in connection with warranty
claims not granted.
GENERAL INFORMATION:
- The replacement of parts within the warranty period shall not extend nor restart the
warranty period set forth hereinabove;
- Eventual delays in performing services shall not grant the owner the right to indemnity or
extension of the warranty period set forth hereinabove;
- Jacto reserves the right to change its products or to interrupt the manufacture of this
equipment without prior notice;
- Should have any further question, please consult your dealer.
MÁQUINAS AGRÍCOLAS JACTO S.A. - JACTO CLEANING
30
MODELS
FUNCTIONAL FEATURES AND IDENTIFICATION OF THE EQUIPMENT
The operation of the motor with the gun (water outlet) in closed position is the
only difference among these models.
Models 6500 / 6800 - With the gun in closed position, the motor continues to
run normally, causing the water circulate in the pump interior. On these models,
the motor cannot run more than 3 minutes with the gun in closed position under
any circunstances. If this occurs, the seals will be damaged.
Models 6500 Stop Total / 6800 Stop Total - With the gun in closed position,
the motor switchs off automatically, but starts to operate normally once the trigger
is pulled. Anyway, on these models, it is not recommended to open and close the
gun at short intervals in order to avoid excessive motor overheat and high power
consumption (There is the identification "STOP TOTAL" on the front hood).
04
MODELS:
6800
6800 STOP TOTAL
STATEMENT OF LIMTED WARRANTY
MÁQUINAS AGRÍCOLAS JACTO S.A. - JACTO CLEANING warrants this
machine and agrees to repair and replace parts and components which, under
normal operation and wear, following the technical recommendations, show
DEFECTS IN MATERIAL OR WORKMANSHIP:
WARRANTY PERIOD:
- One (1) year from the sale date to the dealer's customers.
WARRANTY APPLICATION:
Jacto or its authorized representative shall honor this warranty, if any part
or component shows confirmed defect in workmanship.
IT SHALL BE UNDERSTOOD THAT THE REPLACEMENT OF COMPLETE
COMPONENTS, SUCH AS THE EQUIPMENT ITSELF OR THE GUN, SHALL ONLY
BE EXECUTED IN CASE THE DEFECT CANNOT BE REPAIRED BY REPLACING
PARTS OF SUCH COMPONENTS.
THIS WARRANTY SHALL BE NULL AND VOID IF:
- Installation is not made in accordance with the instructions of the operator's manual;
- Equipment is not used in accordance with the technical recommendations in the
OPERATOR'S MANUAL and IDENTIFICATION PLATE;
- The equipment has signs indicating use of wrenches or force in the pressure adjustment.
- Accessories not recommended by the manufacturer are used;
- Repairs are performed by unauthorized people;
- Unoriginal parts parts are used;
- Defects have resulted from lack of lubrication, cleaning or filter at the water or additive
suction inlet;
- Identification Plate is changed, damaged or lost;
- Misuse or failure to follow the manufacturer's recommendations;
- Damages resulted from action of regional natural agents. (For instance, break of the head
due to water freezing in its inside, caused by low temperatures.);
- Use of products with neutral pH flowing inside the machine.
29
Important: In the case of the Stop Total machines, when finishing the use or
when the interval is long, the switch must be off to prevent other people from
pulling the trigger, thus running the machine again. This can cause accidents,
mainly with children.
MODELS:
6500
6500 STOP TOTAL
INTRODUCTION
The JACTO HIGH PRESSURE CLEANING MACHINES were designed
to clean, remove the grease of parts, agricultural machinery, vehicles, etc; remove
dirts from metallic structures and other applications that require high pressure jets
assisted by detergents and removers.
It is available with 110 or 220 V in 60 Hz and 220 V in 50 Hz
Should you have any further doubt and/or suggestion, please contact
your dealer.
05
28
ELECTRIC DIAGRAM - MODEL 6500 Stop Total / 6800 Stop Total
High Pressure Cleaning Machine (110 V)
High Pressure Cleaning Machine (220 V)
C = Permanent Capacitor
M = Motor
B1 = On/Off Switch
P = Pressure regulator
7 = Thermal protection
Ground wire: to be connected to the ground prong of the plug.
Make sure the power supply circuit is protected against breakdown.
The wire to connect the plug must be 2.5 mm²; the ground wire must be 1.0 mm².
MÁQUINAS AGRÍCOLAS JACTO S.A. - JACTO CLEANING
Av. Perimetral, 901 - Distrito Industrial
CEP: 17580-000 - Pompéia -SP - Brasil
Tel.: +55 14 3405-2100 - Fax: +55 14 3452-1306
Home page: www.jacto.com.br
IMPORTANT INFORMATION TO THE USER
Before using the JACTO HIGH PRESSURE
CLEANING MACHINES, read carefully and follow strictly the
instructions given herein.
You must maintain all the decals in the right place and
replace any of them if illegible. Mind your work to prevent any
possibility of personal injury.
ATTENTION: THIS MACHINE IS NOT A TOY. THEREFORE DO NOT
ALLOW CHILDREN OR UNTRAINED PEOPLE TO USE
THIS MACHINE.
ON THE INSTALLATION
- Before installing the machine, make sure the local power supply circuit
is compatible with the machine voltage and frequency. On no account eliminate
the ground prong of the plug.
- Connect the plug only to properly grounded sockets.
- Never touch the socket or plug with wet hands.
- Check the electric cable before using the machine. If it is damaged,
replace it.
- The following may occur in locations of great voltage fluctuation:
1- The motor does not start.
2- The motor will be switched off during use.
In both cases, it is recommended to wait some minutes before
starting the motor again. If the problem persists, please call your dealer.
NOTE: The machine will automatically be switched off in case of
motor overheat.
06
ELECTRIC DIAGRAM - MOD. 6800
27
C = Permanent Capacitor
M = Motor
B1 = On/Off Switch
Ground wire: to be connected to the ground prong of the plug.
Make sure the power supply circuit is protected against breakdown.
The wire to connect the plug must be 2.5 mm²; the ground wire must be 1.0 mm².
High Pressure Cleaning Machine (220 V)
IMPORTANT INFORMATION
ON THE USE
- Never switch on the machine without supply of water or solution.
- In switching off the machine, pull the gun trigger to discharge the pressure
remaining in the system.
- Always use shoes with soles made of rubber or other insulating material.
- The models Jacto 6500 and 6800
without stop total type must not run
for more than 3 minutes with the gun
in closed position to prevent pump
overheat.
07
- Do not pull the machine by the hose or eletric
cable.
- If the temperature is below 0°C, the water in the pump can freeze, and this can
break the head. Therefore, in low temperatures, drain all the water from the pump.
3 minutos
ELECTRIC DIAGRAM - MODEL 6800
High Pressure Cleaning Machine (110 V)
26
ATTENTION
- Never use the machine with twisted hoses or in contact with cutting surfaces.
- On rough ground, is recommended the use of hose protection.
IMPORTANT INFORMATION
- Do not allow children and untrained people to use this machine.
- Never point the gun towards persons or
animals since the high pressure jet can injure
them.
- Never point the gun towards electric equipment or thin surface.
08
- Never point the gun towards the
machine.
- Be careful when using this machine close to flammable substances, since a
single spark can cause fire.
- Keep children and untrained
people away from the area being
cleaned.
ELECTRIC DIAGRAM - MODEL 6500
C = Permanent capacitor
M = Motor
B1 = On/Off Switch
Ground wire: to be connected to the ground prong of the plug.
Make sure the power supply circuit is protected against breakdown.
The wire to connect the plug must be 2.5 mm²; the ground wire must be 1.0 mm².
High Pressure Cleaning Machine (110 V)
High Pressure Cleaning Machine (220 V)
25
IMPORTANT INFORMATION
ATTENTION
- IN CASE OF FIRE, NEVER POINT THE JET TOWARDS ELECTRIC
EQUIPMENT OR THE POWER SUPPLY CIRCUIT.
- FOR THE MACHINES 6500 AND 6800 STOP TOTAL, IT IS ALWAYS
NECESSARY TO NOTE THE ON/OFF SWITCH BEFORE PULLING THE
GUN, BECAUSE THE MACHINE CAN BE ON AND THE SYSTEM CHARGED
WITH PRESURE.
- Always disconnect the machine from the power supply circuit
and discharge the pressure from the system before servicing the
machine.
- Do not work if it is raining or thundering.
- After using the machine, use the safety button on
the gun to lock the trigger and prevent accidental
pulling.
Trigger
lock
09
TROUBLE-SHOOTING
Damaged seals on suction system.
- Clean it.
- Open the water tap.
- Check the water flow from the tap. It must
be minimum 8.0 L/min.
- Replace the nozzle.
- Maximum working height of 1 m for
appropriate water or solution suction.
- Check the power supply circuit. Consult an
electrician.
- If an extension is being used, check its
gauge. Refer to the section "POWER
SUPPLY".
- Check if the plug is entirely fitted in the
socket.
- Pull the gun trigger to discharge the
pressure.
- Refer to the section "CLEANING AND
STORAGE".
Dirty suction filter.
Worm nozzle.
- Replace them.
Deficient water or soution flow
due to the height (when working
through suction).
Insufficient voltage from the
power supply circuit.
Extension cable with improper
gauge.
Connection plug improperly fitted.
Pump stuck due to long storage
period.
Damaged retainers or packing
rings. - See your dealer.
- Check the connections and the pump
suction hose. Pull the gun trigger several
times.
- Switch on and off the machine several
times without the pressure hose.
Air suction.
Oil dipstick breather clogged. - Clear the oil dipstick hole.
The pump does not reach
the working pressure,
or the pressure oscillates.
The motor hums
but does not start up.
Oil leakage
Insufficient water supply.
Pressurized pressure hose.
Additivie suction channel clogged. - Clean it.
PROBLEM CAUSE CORRECTION
The machine does not
suck additives.
Water or solution
leakage. Worn gaskets. - Replace them.
Motor does not switch off
after some seconds with the
gun in closed position (only
with Stop Total models). Micro is not actuated. - See your dealer.
Motor switchs on while the
gun is closed (only with stop
Total models). Internal leakage in the gun. - See your dealer.
NOTE: When starting to use the machine, it can show a little water leakage on the gaskets. This
leakage is normal and will reduce or stop later. However, during the operation water
leakage is permissible up to 3 droplets per minute, which will not damage the machine
operation.
24
IDENTIFICATION PLATE
On the lower part of the hood there is a plate containing information on
the machine model, serial number, working pressure, motor voltage and other
important data.
For warranty claim, it is necessary to specify data from the identification
plate, mainly the serial number (1), for future service with your dealer.
PRESENTATION OF THE EQUIPMENT
PRESENTATION OF THE EQUIPMENT
MÁQUINAS AGRÍCOLAS JACTO S.A. - JACTO CLEANING
reserves the right to change its products without prior notice.
01 - Dispenser
02 - High pressure outlet
03 -Trigger gun and high
pressure hose
04 - Electric cable with plug
05 - Water or solution intake
06 - On/off switch
07 - Identification plate
01
02
03
04
(1)
06
10
05
07
CLEANING AND STORAGE
Only use wet cloth to clean this equipment. Never use water, since it can
damage the components. The machine hood must not be cleaned with thinner or
similar substances.
In regions where the temperatures are low, after using the machine, it is
necesssary to drain completely the pump head to avoid damage.
PROCEDURES
Disconnect the suction
hose (1) first and then the high
pressure hose (2).
Switch on the machine for
10 seconds and make sure the
water or solution has been expelled.
NOTE: After a long storage period, the equipment may show a lime
deposit on the pump, which makes difficult to start up the motor. In this case,
before connecting the machine to the power supply circuit (socket), it will be
necessary to rotate the motor shaft manually to break the lime deposit on the
pump. To do this, introduce a long screwdriver into the central opening on the rear
of the machine until it reaches the motor shaft; then rotate the screwdriver
clockwise several times.
After finishing to clean the machine, store it in a dry and covered place.
Screwdriver
1
2
Motor shaft
23
HIGH PRESSURE CLEANING MACHINE
PRESSURE: 1450 lbf/pol² FLOW RATE: 360 L/h
MACHINE MODEL: 6800
POWER: 2 CV
FREQUENCY: 60 Hz
VOLTAGE: 220 V - SING
CURRENT: 9 A
MAX. TEMP.: 40º C
NOTE: Fluctuations on the pressure and flow rate of up to 20% are normal.
TECHNICAL SPECIFICATIONS
HIGH PRESURE CLEANING MACHINE
6500 / 6800
Maximum flow rate (L/h) ...........................
Maximum pressure (psi) ..........................
Voltage (V) ...............................................
Power Consumption (HP / kw) .................
Current (A) ..............................................
Frequency (Hz) .......................................
Intake flow rate (L/h) .................................
Maximum input water or solution
temperature (ºC) .....................................
Maximum input water or solution
pressure (psi) ...........................................
Pump oil type............................................
Oil capacity (ml) .......................................
Dimensions (after assembling)
Length (mm)
6500 .................................................
6800 .................................................
Width (mm)
6500 .................................................
6800 .................................................
Height (mm)
6500 .................................................
6800 .................................................
Weight (kg)
6500 .................................................
6800 .................................................
220 V
(60 Hz)
110 V
(60 Hz)
360
1450
220
2.00 / 1.50
9A
60
600
40
140
20W40
120
390
380
220
400
270
970
12
16
360
1450
220
2.00 / 1.50
9A
50
600
40
140
20W40
120
390
380
220
400
270
970
12
16
360
1300
110 - 127
1.60 / 1.17
13A
60
600
40
140
20W40
120
390
380
220
400
270
970
12
16
220 V
(50 Hz)
11
MAINTENANCE
DECALS
JACTO affixes the decals shown below aiming to direct the use and
maintenance of this equiment, as well as to indicate places of danger.
These decals must be kept legible and in their correct place, because they
are very important for the safety of the operator and persons working or standing
around the area being cleaned.
22
ATTENTION:
IN CASE THE DECALS ARE DAMAGED OR ILLEGIBLE, YOU MUST
REPLACE THEM BY ORDERING THROUGH THE P/N INDICATED.
P/N: 066936
P/N: 469981 (220 V)
P/N: 098087
- Decal only for 6500 Stop Total and
6800 Stop Total Models.
TROLLEY ASSEMBLY - MODEL 6500
HIGH PRESSURE MACHINES - MODELS 6500
A
B
C
A- Trolley asembly
12
Fastening
screw
M5 x 30
Necessary components to assemble the
tolley:
- 1 plastic handle;
- 1 metallic rod;
- 2 wheels;
- 2 caps;
- 1 support;
- 1 axle;
- 4 screws M5 x 30;
- 2 nuts M5;
- 6 locks.
Fastening
screws
M5 x 30
Nut M5
MAINTENANCE
NOTE: BEFORE ANY MAINTENANCE, CONTACT
YOUR DEALER SERVICE.
PROCEDURE
Switch off the machine and disconnect the plug from
the power supply circuit before any kind of maintenance.
- Clean the suction filter whenever dirts
or other materials are preventing the
water from entering the pump. ATENTTION:
ONLY USE JACTO
ORIGINAL SPARE PARTS.
THIS WILL ASSERT YOUR
RIGHT TO WARRANTY.
TYPE SPECIFICATION RECOMMENDATION QUANTITY
All oils for internal
combustion engines within
this specification.
20 W 40
Lubricating
oil
3º- Use oil as specified in the table below.
The oil level can also be completed whenever necessary between the
changes recommended.
120 ml
- Change the oil every 400 working
hours or every six months, whichever
occurs first.
1º- Rotate the oil dipstick 1/4 and
pull it up.
2º- Turn the machine to empty
the oil reservoir.
Min.
Max.
21
Oil
dipstick
C- Support assembly
TROLLEY ASSEMBLY - MODEL 6500
B- Axle and wheel assembly
13
OPERATION
USING ADDITIVES
Always use product with neutral pH in the dispenser.
Attach the dispenser to the extension end.
NOTE: It is not necessary to screw or fasten the dispenser; just
fit the extension end into its cover.
Switch on the machine and pull the trigger that the system will
suck the additive. The additive consumption varies from 100 to 800 ml/min
according to the spray angle.
After the application using an additive, switch off the machine,
release the trigger and remove the dispenser from the extension end.
NOTE: To release it, just press the lock.
Hydraulic tap
Dispenser
Lock
Gun
20
TROLLEY ASSEMBLY - MODEL 6800
HIGH PRESSURE MACHINES - MODELS 6800
- Mount the trolley arms as shown in the figure below.
Main
handle
Fastening
screw
Intermediate
handle
Electric
cable
Fastening
screw
High
pressure
hose
Right rod
(See letter D
embossed)
Left rod
(See letter E
embossed)
14
OPERATION
- Switch off the machine and connect the high pressure hose. First, fit the metallic
end with the ring into the machine outlet and then screw it on.
ADJUSTING THE SPRAY ANGLE
By simply rotating the
extension end it is possible to change
the jet from pencil to fan. Pencil jet
NOTE: Before starting to use the machine, hold the trigger pulled to prevent
overcharging the motor, since high pressure will produce a recoil on the gun
in switching on the motor. Therefore hold firmly the gun and extension.
- Point the gun toward the target place.
- Unlock the trigger. Then pull the trigger and hold it.
- Switch the motor on.
Trigger
locking
button
Fan jet
19
NOTE: After using
the machine, use
the safety button on
the gun to lock the
trigger and prevent
accidental pulling.
WATER SUPPLY
DIRECT FROM THE WATER TAP
Use reinforced hose with minimum nominal diameter of 1/2" (13 mm).
FROM A TANK
- Before starting the cleaning, fill the suction hose with water or solution
to eliminate the air in the hose and in the pump head.
- It can be necessary to attach a non-return valve to the suction hose end
that will be under water or solution so that the hose is always filled with water or
solution. This non-return valve is not supplied with the machine.
Suction hose
(Maximum length = 2.00 meters)
Tank
Water tap
ATTENTION
- The machine must be on the same level of, or on a level below, the tank.
Do not place the machine at higher than 1 meter above the water level.
- The machine is not supplied with the suction hose.
Non-return
valve
15
OPERATION
ASSEMBLING THE GUN-EXTENSION
Fit the gun extension (1) in the opening on
the gun body (2).
Press the extension against the gun and
rotate the extension to the right or left.
Then make sure the extension is properly secured.
PROCEDURES FOR USING
- Check the oil level and complete,
if necessary, according to
instructions in the section
"Maintenance".
- Before connecting the high pressure hose, pulse (swith on and off) the
motor several times to eliminate the air from the system.
This operation must be done
with the machine connected to a
water tap or tank until the jet
becomes continuous.
NOTE: These procedures must be
repeated when the hoses are
desconnected for storage.
1
2
Oil dipstick
Maximum level
Minimum level
18
POWER SUPPLY
CABLE WITH GROUND PLUG
The equipment is assembled with a 3-prong ground plug, the round prong
of which is connected to the pump body. So when this plug is connected to the
socket, the pump body will be also connected to the ground wire of the power
supply circuit.
The job of the ground wire is to convey to the ground all electric discharge
in the machine. Therefore, make the installation correctly and never remove the
ground proung (round).
CABLE LENGTHVOLTAGE GAUGE (AWG)
SECTION (mm²)
220 V
220 V
127 V
127 V
up to 20 m
from 20 to 50 m
up to 20 m
from 20 to 50 m
1.5
2.5
2.5
4.0
14
12
12
10
TABLE OF WIRE GAUGE
The wiring and extension must be in accordance with the
recommendations below.
ELECTRIC CABLES AND EXTENSION
Use only eletric extension that accepts the connection of cable with
ground plug.
The electrical rating of this extension must not be less than the specified
in this manual.
Always keep the electric extension away from flammable substances,
heat and sharp edges. Always disconnect the electric extension from the power
supply circuit before disconnecting the electricextension from the machine. Do not
use damaged extension.
Should you have any doubt, consult an electrician.
NOTE: Do not try to connect the 3-prong ground plug
to a conventional socket.
POWER SUPPLY
ATTENTION
- KEEP ALL CONNECTIONS DRY.
- DO NOT TOUCH THE PLUGS OR SOCKETS WITH WET HANDS.
- BEFORE CONNECTING THE MACHINE TO THE POWER SUPPLY
CIRCUIT, MAKE SURE THE MOTOR SWITCH IS IN THE POSITION
"OFF". (REFER TO THE FIGURE BELOW)
THESE PRECAUTIONS WILL REDUCE THE RISK OF ELECTRIC
SHOCK.
NOTE:
THESE MACHINES
HAVE A DEVICE
THAT SWITCHES
OFF THE MOTOR
AUTOMATICALLY IN
CASE OF
OVERHEAT.
Off (0)
On (1)
16 17
ATTENTION: THE MACHINE IS NOT SUPPLIED WITH THE ELECTRIC EXTENSION.
/