Toro Flex-Force Power System 4.0Ah 60V MAX Battery Pack User manual

FormNo.3434-580RevA

Flex-ForcePowerSystem™60VMAXBatteryCharger

88602,88625,88640,88660,and88675

Cargadordebatería60VMAXconFlex-ForcePower

System™

88602,88625,88640,88660,and88675

ChargeurdebatterieFlex-ForcePowerSystem™60

VMAX

88602,88625,88640,88660,and88675

www.T oro.com.

*3434-580*A

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FormNo.3434-577RevA

Flex-ForcePowerSystem

™

60V

MAXBatteryCharger

ModelNo.88602—SerialNo.320000001andUp

ModelNo.88625—SerialNo.320000001andUp

ModelNo.88640—SerialNo.320000001andUp

ModelNo.88660—SerialNo.320000001andUp

ModelNo.88675—SerialNo.320000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3434-577*A

WARNING

CALIFORNIA

Proposition65Warning

Thepowercordonthisproductcontains

lead,achemicalknowntotheState

ofCaliforniatocausebirthdefects

orotherreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisbatterypack/chargerisintendedtobeusedby

residentialhomeowners.BatterychargerModel88602

isdesignedprimarilytochargelithium-ionbattery

packModels88625,88640,88660,and88675.Itis

notdesignedtochargeanyotherbatteries.Using

theseproductsforpurposesotherthantheirintended

usecouldprovedangeroustoyouandbystanders.

BatterypackModels88625,88640,88660,and88675

aredesignedprimarilyforuseinmostFlex-Force

PowerSystem™products.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Safety

IMPORTANTSAFETY

INSTRUCTIONS

1.SAVETHESEINSTRUCTIONS—Thismanual

containsimportantsafetyandoperating

instructionsforbatterypackModels88625,

88640,88660,and88675andbatterycharger

Model88602.

2.Beforeusingthebatterycharger,readallthe

instructionsandcautionarymarkingsonthe

batterycharger,batterypack,andproductusing

thebatterypack.

3.CAUTION—Toreduceriskofinjury,charge

batterypackModels88625,88640,88660,

and88675withbatterychargerModel88602

only.Otherbrandsofbatterypacksmayburst,

causingpersonalinjuryanddamage.

4.WARNING—Pluggingthebatterychargerinto

anoutletthatisnot120Vcancauseareor

electricshock.Donotplugthebatterycharger

intoanoutletotherthan120V.Foradifferent

styleofconnection,useanattachmentplug

adapterofthepropercongurationforthepower

outletifneeded.

5.CAUTION—Amistreatedbatterypackmay

presentariskofreorchemicalburn.Donot

disassemblethebatterypack.Donotheatthe

batterypackabove68°C(154°F)orincinerate

it.ReplacethebatterypackwithagenuineToro

batterypackonly;usinganothertypeofbattery

packmaycauseareorexplosion.Keep

batterypacksoutofthereachofchildrenand

intheoriginalpackaginguntilyouarereadyto

usethem.

6.ThesedevicescomplywithPart15oftheFCC

rules.Operationissubjecttothefollowing

2conditions:(1)Thesedevicesmaynot

causeharmfulinterference;and(2)these

devicesmustacceptanyinterferencereceived,

includinginterferencethatmaycauseundesired

operation.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedinChina

AllRightsReserved

I.Training

1.Donotallowpeoplewithreducedphysical,

sensory,ormentalcapabilitiesorwithout

experienceandknowledgetousethebattery

chargerunlesstheyhavereceivedinstructionor

supervisiononusingitsafelyandunderstand

thehazardsinvolvedwhileusingit.

2.Donotallowchildrentouseorplaywiththe

batterypackorbatterycharger;localregulations

mayrestricttheageoftheoperator.

II.Preparation

1.Useappliancesonlywithspecicallydesignated

batterypacks.Usingothertypesofbattery

packsmaycreateariskofinjuryand/orre.

2.Donotuseadamagedormodiedbatterypack

orbatterycharger.Itmayexhibitunpredictable

behavior,resultinginre,explosion,orriskof

injury.

3.Ifthesupplycordtothebatterychargeris

damaged,contactanAuthorizedServiceDealer

toreplaceit.

III.Operation

1.Donotusenon-rechargeablebatteries.

2.Chargethebatterypackwithonlythebattery

chargerspeciedbyToro.Achargersuitablefor

1typeofbatterypackmaycreateariskofre

whenusedwithanotherbatterypack.

3.Chargethebatterypackinawell-ventilatedarea

only.

4.Donotexposeabatterypackorbatterycharger

toreortotemperatureshigherthan100°C

(212°F).

5.Followallcharginginstructionsanddo

notchargethebatterypackoutsideofthe

temperaturerangespeciedintheinstructions.

Otherwise,youmaydamagethebatterypack

andincreasetheriskofre.

6.Underabusiveconditions,thebatterypackmay

ejectliquid;avoidcontact.Ifyouaccidently

comeintocontactwiththeliquid,ushwith

water.Iftheliquidcontactsyoureyes,seek

medicalhelp.Liquidejectedfromthebattery

packmaycauseirritationorburns.

IV.MaintenanceandStorage

1.Donotallowchildrentocleanormaintainthe

batterychargerwithoutsupervision.

2.Whenthebatterypackisnotinuse,keepit

awayfrommetalobjectssuchaspaperclips,

coins,keys,nails,andscrewsthatcanmakea

connectionfrom1terminaltoanother.Shorting

thebatteryterminalsmaycauseburnsorare.

3.Donotattempttorepairthebatterypackor

batterycharger.HaveanAuthorizedService

Dealerperformserviceonthebatterypackor

batterychargerusingidenticalreplacementparts

toensurethattheproductissafelymaintained.

4.Donotdisposeofthebatteryinare.The

cellmayexplode.Checkwithlocalcodesfor

possiblespecialdisposalinstructions.

SAVETHESE

INSTRUCTIONS

3

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

Model88640

decal140-2155

140-2155

1.ReadtheOperator’s

Manual.

3.KeeptheLithiumIon

batteryawayfromopen

reorames.

2.Call2Recycle

®

battery

recyclingprogram

4.Donotexposetorain.

Model88625

decal137-9454

137-9454

1.ReadtheOperator’s

Manual.

3.Keepawayfromopenre

orames.

2.Call2Recycle

®

battery

recyclingprogram

4.Donotexposetorain.

decal137-9462

137-9462

4

decal137-9463

137-9463

1.Thebatterypackischarging.

2.Thebatterypackisfullycharged.

3.Thebatterypackisoverorundertheappropriatetemperaturerange.

4.Batterypackchargingfault

Model88660

decal137-9455

137-9455

1.ReadtheOperator’s

Manual.

3.Donotexposetorain.

2.Keepawayfromopenre

orames.

Model88675

decal137-9456

137-9456

1.ReadtheOperator’s

Manual.

3.Donotexposetorain.

2.Keepawayfromopenre

orames.

decal137-9461

137-9461

1.Batterychargestatus

5

Setup

MountingtheBattery

Charger(Optional)

Ifdesired,mountthebatterychargersecurelyona

wallusingthewall-mountkeyholesonthebackof

thecharger.

Mountitindoors(suchasagarageorotherdryplace),

nearapoweroutlet,andoutofthereachofchildren.

RefertoFigure1forassistanceinmountingthe

charger.

Slidethechargerovertheappropriatelypositioned

hardwaretosecurethechargerinplace(hardware

notincluded).

g247359

Figure1

ProductOverview

Specications

BatteryCharger

Model88602

Type60VMAXLithium-IonBattery

Charger

Input

100to120VAC50/60HzMax

2.0A

Output60VMAXDC2.0A

BatteryPack

Model88625886408866088675

2.5Ah4.0Ah6.0Ah7.5Ah Battery

pack

capacity

135Wh216Wh324Wh405Wh

Batterymanufacturerrating=60Vmaximumand54Vnominal.

Actualvoltagevarieswithload.

AppropriateTemperatureRanges

Chargebatterypackat5°C(41°F)to40°C(104°F)*

Usebatterypackat

-30°C(-22°F)to49°C(120°F)

Storebatterypack/chargerat5°C(41°F)to40°C(104°F)*

*Chargingtimewillincreaseifyoudonotchargethe

batterywithinthisrange.

Storethetool,batterypack,andbatterychargerinan

enclosedclean,dryarea.

6

Operation

ChargingtheBatteryPack

Important:Thebatterypackisnotfullycharged

whenyoupurchaseit.Beforeusingthetoolfor

thersttime,placethebatterypackinthecharger

andchargeituntiltheLEDdisplayindicatesthe

batterypackisfullycharged.Readallsafety

precautions.

Important:Chargethebatterypackonlyin

temperaturesthatarewithintheappropriate

range;refertoSpecications(page6).

Note:Atanytime,pressthebattery-charge-indicator

buttononthebatterypacktodisplaythecurrent

charge(LEDindicators).

1.Makesurethattheventsonthebatteryareclear

ofanydustanddebris.

2.Lineupthecavityinthebatterypack(Figure2)

withthetongueonthecharger.

g282651

Figure2

1.Batterypackcavity4.Handle

2.Batterypackventingareas

5.LEDindicators(current

charge)

3.Batterypackterminals6.Battery-charge-indicator

button

3.Makesurethattheventsonthebatterycharger

areclearofanydustanddebris.

4.Slidethebatterypackintothechargeruntilitis

fullyseated(Figure3).

g268087

Figure3

1.LEDindicatorlight

2.Chargerventingareas

5.Toremovethebatterypack,slidethebattery

backwardoutofthecharger.

6.RefertothefollowingtabletointerprettheLED

indicatorlightonthebatterycharger.

IndicatorlightIndicates

Off

Nobatterypackinserted

Greenblinking

Batterypackischarging

Green

Batterypackischarged

Red

Batterypackand/orbattery

chargerisoverorunderthe

appropriatetemperaturerange

Redblinking

Batterypackchargingfault*

*RefertoTroubleshooting(page9)formore

information.

7

Maintenance

Maintenanceandservicingarenotrequiredunder

normalconditions.

Whenyoucleanthesurfaceoftheequipment,wipeit

onlywithadrycloth.

Donotdisassembletheequipment;ifitisdamaged,

contactyourAuthorizedServiceDealer.

Storage

Important:Storethetool,batterypack,and

chargeronlyintemperaturesthatarewithinthe

appropriaterange;refertoSpecications(page6).

Important:Ifyouarestoringthetoolforayearor

longer,removethebatterypackfromthetooland

chargethebatterypackuntil2or3LEDindicators

turngreenonthebattery.Donotstoreafully

chargedorfullydepletedbattery.Whenyouare

readytousethetoolagain,chargethebattery

packuntiltheleftindicatorlightturnsgreenon

thechargerorall4LEDindicatorsturngreenon

thebattery.

•Disconnecttheproductfromthepowersupply(i.e.,

removethebatterypack)andcheckfordamage

afteruse.

•Cleanallforeignmaterialfromtheproduct.

•Whennotinuse,storethetool,batterypack,and

batterychargeroutofthereachofchildren.

•Keepthetool,batterypack,andbatterycharger

awayfromcorrosiveagents,suchasgarden

chemicalsandde-icingsalts.

•T oreducetheriskofseriouspersonalinjury,do

notstorethebatterypackoutsideorinvehicles.

•Storethetool,batterypack,andbatterycharger

inanenclosedclean,dryarea.

PreparingtheBatteryPack

forRecycling

Important:Uponremoval,covertheterminalsof

thebatterypackwithheavy-dutyadhesivetape.

Donotattempttodestroyordisassemblethe

batterypackorremoveanyofitscomponents.

Lithium-ionbatterypackslabeledwiththe

Call2Recyclesealcanberecycledatany

participatingretailerorbatteryrecycling

facilityintheCall2Recycleprogram(US

andCanadaonly).Tolocateaparticipating

retailerorfacilityclosesttoyou,pleasecall

1-800-822-8837orvisitwww.call2recycle.org.

Ifyoucannotlocateaparticipatingretaileror

facilitynearby,orifyourrechargeablebattery

isnotlabeledwiththeCall2Recycleseal,

pleasecontactyourlocalmunicipalityformore

informationonhowtoresponsiblyrecyclethe

battery.IfyouarelocatedoutsideoftheUS

andCanada,pleasecontactyourauthorized

Torodistributor.

8

Troubleshooting

Performonlythestepsdescribedintheseinstructions.Allfurtherinspection,maintenance,andrepairwork

mustbeperformedbyanauthorizedservicecenterorasimilarlyqualiedspecialistifyoucannotsolvethe

problemyourself.

Problem

PossibleCauseCorrectiveAction

Thebatterypackloseschargequickly.1.Thebatterypackisoverorunderthe

appropriatetemperaturerange.

1.Movethebatterypacktoaplace

whereitisdryandthetemperatureis

between5°C(41°F)and40°C(104°F).

1.Thebatterychargerisoverorunder

theappropriatetemperaturerange.

1.Unplugthebatterychargerandmove

ittoaplacewhereitisdryandthe

temperatureisbetween5°C(41°F)

and40°C(104°F).

Thebatterychargerisnotworking.

2.Theoutletthatthebatterychargeris

pluggedintodoesnothavepower.

2.Contactyourlicensedelectricianto

repairtheoutlet.

TheLEDindicatorlightonthebattery

chargerisred.

1.Thebatterychargerand/orbattery

packisoverorundertheappropriate

temperaturerange.

1.Unplugthebatterychargerandmove

thebatterychargerandbatterypack

toaplacewhereitisdryandthe

temperatureisbetween5°C(41°F)

and40°C(104°F).

1.Thereisanerrorinthecommunication

betweenthebatterypackandthe

charger.

1.Removethebatterypackfromthe

batterycharger,unplugthebattery

chargerfromtheoutlet,andwait10

seconds.Plugthebatterychargerinto

theoutletagainandplacethebattery

packonthebatterycharger.IftheLED

indicatorlightonthebatterychargeris

stillblinkingred,repeatthisprocedure

again.IftheLEDindicatorlighton

thebatterychargerisstillblinkingred

after2attempts,properlydisposeof

thebatterypackatabatteryrecycling

facility.

TheLEDindicatorlightonthebattery

chargerisblinkingred.

2.Thebatterypackisweak.

2.Contactyourauthorizedservicedealer

ifthebatteryisinwarranty,orproperly

disposeofthebatterypackatabattery

recyclingfacility.

1.Thereismoistureontheleadsofthe

batterypack.

1.Allowthebatterypacktodryorwipeit

dry.

Thetooldoesnotrunordoesnotrun

continuously.

2.Thebatteryisnotfullyinstalledintothe

tool.

2.Removeandthenreplacethebattery

intothetoolmakingsurethatitisfully

installedandlatched.

Itisdifculttoremovethebatterypack

fromthetool.

1.Thebatterypack/toolisneworthere

iscorrosioninthebatteryterminals

and/ortheterminalsonthetool.

1.Cleantheterminalsonthebatteryand

thetool.Thenapplydielectricgrease

tothebatteryterminals;donotuse

anyothertypeoflubricantasitcan

damagetheterminals.

9

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CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto

California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother

reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto

informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith

theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the

CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese

chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

.

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)

haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot

limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder

retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning

atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow

thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand

use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof

exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe

“nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese

warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

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