Toro Solenoid Shutoff Kit, 320-D Compact Utility Loader Installation guide

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FormNo.3395-202RevA
SolenoidShutoffKit
320-DCompactUtilityLoader
ModelNo.131-0569
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Opentherearaccesscover.
2
Nopartsrequired
Removetheexistingfuel-stopsolenoid
andspeed-controlplate.
Speedcontrolplate
1
Fuelstopstolenoid1
Bolt2
3
Jumperharness1
Installthekit.
1
OpeningtheRearAccess
Cover
NoPartsRequired
Procedure
1.Stoptheengine.
2.Removetheboltlocatednexttotherightswelllatch
(Figure1).
Figure1
1.Removethisbolt.2.Rightswelllatch
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3395-202*A
3.Releasethe2swelllatches(Figure2).
Figure2
1.Swelllatch
2.Rearaccesscover
4.Graspthehandleandpulltherearaccesscoverupand
thenbacktoswingitopen.
2
RemovingtheExisting
Fuel-StopSolenoidand
Speed-ControlPlate
NoPartsRequired
RemovingtheExistingFuelStop
1.Removebothupperandlowercotterkeyssecuring
thesolenoid-stoparmtotheengine-stoplever(Figure
3andFigure4).
Figure3
1.Solenoid-stoparm
2.Uppercotterkey
Figure4
1.Lowercotterkey
2.Separatethesolenoid-stoparmfromtheengine-stop
lever(Figure5).
Figure5
1.Engine-stoplever2.Washer
3.Discardthewasher(Figure5).
4.Removethenutsecuringthethrottle-cableswivelto
thespeed-controllever(Figure6).
Figure6
1.Nut2.Throttlecableswivel
5.Disconnectthethrottle-cableswivelfromthe
speed-controllever.
2
6.Removethe2boltsandnutssecuringthefuel-stop
solenoidtoitsmount(Figure7).
Figure7
1.Bolt2.Fuel-stopsolenoid
7.Unplugthefuel-stopsolenoidwiringharnessfromthe
mainwireharnessplugconnector(Figure8).
Figure8
1.Fuel-stopsolenoidwireharness
8.Slidethefuel-stopsolenoidbackandthenupandout
fromitsmountinglocation.
RemovingtheExistingSpeed-Control
Plate
1.Removethe4boltsand2washerssecuringtheexisting
speed-controlplatetotheengine(Figure9).
Note:Retainthehardware.Youwillusethemto
installthereplacementspeed-controlplate.
Figure9
1.Speed-controlplate
3.Boltwithoutwasher
2.Boltwithwasher
2.Pulloutthespeed-controlplateenoughtodisconnect
thegovernorspringfromthegovernorlever(Figure
10).
CAUTION
Disconnectthegovernorspringfromthe
governorleverpriortocompletelyremoving
thespeedcontrolplate.
Figure10
1.Governorspring2.Governorlever
3.Completelyremovethespeed-controlplatefromthe
engine.
3
3
InstallingtheKit
Partsneededforthisprocedure:
1
Speedcontrolplate
1Fuelstopstolenoid
2Bolt
1Jumperharness
InstallingtheNewSpeed-ControlPlate
1.Hookthegovernorspringtothegovernorleverofthe
replacementspeed-controlplate(seeFigure10).
2.Installthespeed-controlplateusingtheoriginal4bolts
and2washers(seeFigure9).
Note:Ensurethewashersareinstalledwiththebolts
asshowninFigure9
3.Torquetheboltsto8.1N-m(6ft-lb).
InstallingtheFuel-StopSolenoid
1.Removetheairltercover.
2.Positionthereplacementfuel-stopsolenoidand
looselysecureitwith2bolts(Figure11).
Figure11
1.Replacementfuel-stop
solenoid
2.Hole
3.Applythreadlockertothe2bolts.
4.Connectthejumperharnesstothefuel-stopsolenoid
plugconnector(Figure12).
Figure12
1.Fuel-stopsolenoidplug
connector
2.Jumperharness
5.Routetheotherendofthejumperharnessunder
theradiatorhoseandthenplugitintothemainwire
harness(Figure13).
Figure13
1.Radiatorhose2.Jumperharness
6.Positionthefuel-stopsolenoidsotheplungerpin
alignswiththeengine-stop-leverhook(Figure14).
Figure14
1.Plungerpin2.Engine-stop-leverhook
4
7.Manuallypushthesolenoidplungerawayfromthefuel
distributoruntilitisfullyextendedfromitshousing
(Figure15).
Figure15
1.Solenoidplunger3.Stopleverrestingagainst
thefuel-distributorhousing
stop
2.Fueldistributor
8.InstalltheignitionkeyandturntheswitchtotheON
position,butdonotstartthemachine.
9.Stopmanuallyextendingthesolenoidplunger.
Note:Theholdcoilwillkeepthesolenoidplunger
extendedelectrically.
10.Withthesolenoidplungerelectricallyextended,slide
theenginestopsolenoidtowardthefueldistributor
untiltheenginestopleverrestsagainstthestoponthe
fuel-distributorhousing(Figure15).
11.Holdthefuel-stopsolenoidinposition,applythread
lockertothe2boltsecuringthefuel-stopsolenoid,and
torquethemto19N-m(14ft-lb).
Note:Ensurethatthefuel-stopsolenoidisinthe
samepositionaftertheadjustmentmadeinstep6.
12.TurntheignitionkeytotheOFFposition.
13.Installtheairltercover.
14.Startandrunthemachinetoconrmproperoperation.
15.Swingtherearaccesscoverup,seatitintoplace,and
securewiththe2swelllatchesandbolt.
5
Notes:
6
Notes:
7
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