Sabroe HicaHP and NS HPAC heat pump units Operating instructions

Brand
Sabroe
Model
HicaHP and NS HPAC heat pump units
Category
Heat pumps
Type
Operating instructions
Sabroe heat pump units
HicaHP and NS HPAC
Operating manual EN
Operating manual - Sabroe heat pump units
009395 en 2023.02 3/68
Manual for Sabroe heat pump unit
Refrigerant R717 Other
Compressor type
Compressor no.
Condenser type Number of cassettes
Evaporator type Number of cassettes
HP control Mechanical float valve
Electronic injection
LP control
Oil cooling
Built into the condenser
Water-cooled plate heat exchanger
Ex-execution (ATEX) Both compressor and unit are safeguarded
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Safety valve:
Data for calculation of
downstream line accord-
ing to EN 13136
Vessel data
Type External surface
[m2]
Design pressure
[bar]
Condenser
Float housing
Evaporator
Liquid separator
Oil separator
Oil cooler
Receiver
Economiser
Desuperheater
Subcooler
Other
Pressure loss, if any, from safety valve to customer connection
(based on design pressure) [bar] _____________
Safety valve type:
Back-pressure dependent
Back-pressure independent
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Contents
1. Introduction...........................................................................................8
1.1 Introduction to manual..................................................................8
1.1.1 Amendments to the manual ...................................................9
1.1.2 Definition of safety precautions used in this manual ............... 10
1.1.3 Requirements for competent persons ................................... 10
2. Safety .................................................................................................. 11
2.1 Areas of application.................................................................... 11
2.1.1 Application ......................................................................... 11
2.1.2 Application of combustion engines ....................................... 11
2.2 Identification .............................................................................. 12
2.2.1 Identification of equipment...................................................12
2.2.2 Compressor name plates .................................................... 14
2.2.3 Vessel name plate ..............................................................16
2.2.4 Unit/pipe system name plate................................................ 17
2.2.5 Signs ................................................................................19
2.3 Safety precautions .....................................................................20
2.3.1 General precautions............................................................ 20
2.3.2 During operation ................................................................. 20
2.3.3 Cooling water systems ........................................................ 21
2.3.4 Cooling media .................................................................... 21
2.3.5 Safety during maintenance and service ................................ 21
2.3.6 Power supply...................................................................... 22
2.3.7 Lubricating oils ................................................................... 22
2.3.8 Refrigerants ....................................................................... 22
2.3.9 Purging a refrigeration plant................................................. 23
2.3.10 First aid for accidents with ammonia..................................... 24
2.3.11 Protecting the operator as well as the environment ................ 25
2.3.12 Emergency stop.................................................................. 26
3. Design and function ............................................................................27
3.1 Unit design ................................................................................27
3.1.1 General information about the Sabroe heat pump unit ...........27
3.1.2 Illustration of a Sabroe heat pump unit.................................. 28
3.2 Main components ...................................................................... 29
3.2.1 Compressor ....................................................................... 29
3.2.2 Control system ................................................................... 29
3.2.3 Evaporator .........................................................................29
3.2.4 Liquid separator.................................................................. 30
3.2.5 Condenser .........................................................................30
3.2.6 Liquid receiver .................................................................... 30
3.2.7 HP regulating system (electrical).......................................... 31
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3.2.8 LP regulating system (electrical) .......................................... 31
3.2.9 Subcooler........................................................................... 32
3.2.10 Suction superheater............................................................ 32
3.2.11 Economiser ........................................................................33
3.2.12 Mechanical high-pressure float valve....................................33
3.2.13 Intermediate cooler ............................................................. 34
3.2.14 Automatic oil recovery system from evaporator ..................... 34
3.2.15 Oil equalisation system ....................................................... 36
3.2.16 Oil level ............................................................................. 37
3.2.17 Service and maintenance .................................................... 37
3.2.18 Pressure equalisation during standstill.................................. 37
3.2.19 Purging the refrigeration plant .............................................. 38
4. Installation information ....................................................................... 39
4.1 Installation................................................................................. 39
4.1.1 General information ............................................................ 39
4.1.2 First start-up procedure .......................................................39
4.2 Sound and vibrations .................................................................40
4.2.1 General information ............................................................ 40
4.2.2 Sound and noise data ......................................................... 41
4.2.3 Foundation.........................................................................41
4.2.4 Vibration dampers............................................................... 41
4.2.5 Heat pump with variable speed drive (VSD) .......................... 41
4.3 Primary system.......................................................................... 42
4.3.1 R717 detector.....................................................................42
4.3.2 Tightness of Sabroe equipment............................................42
4.4 Secondary system .....................................................................43
4.4.1 General information ............................................................ 43
4.4.2 Guideline for control of secondary sides ............................... 43
4.4.3 Cleaning in place ................................................................ 43
4.4.4 Temperature and flow control...............................................44
4.4.5 Water and brine treatment ...................................................44
4.4.6 Handling the Sabroe heat pump...........................................44
5. Operating instructions ........................................................................46
5.1 Personnel qualification requirements ...........................................46
5.2 Pre-start check .......................................................................... 46
5.3 Starting ..................................................................................... 47
5.3.1 Starting procedures............................................................. 47
5.3.2 Normal start-up procedure...................................................47
5.3.3 Restarting the heat pump after power interruption ................. 47
5.3.4 Restarting the heat pump after alarm stop (shutdown) ...........48
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5.4 During operation ........................................................................48
5.4.1 Checks to be performed during operation .............................48
5.4.2 Monitoring and logging of operation...................................... 48
5.5 Stop procedures ........................................................................48
5.5.1 Stopping for a brief period.................................................... 48
5.5.2 Shutting down for a long standstill period .............................. 48
5.6 Shutdowns and alarms ............................................................... 49
5.6.1 Operating state................................................................... 49
5.6.2 Troubleshooting.................................................................. 49
5.6.3 Testing of heat pump units ...................................................51
6. Maintenance instructions .................................................................... 52
6.1 Maintenance of heat pump units.................................................. 52
6.2 Selecting lubricating oil for heat pump units.................................. 53
6.3 R717 charge.............................................................................. 53
7. Final disposal...................................................................................... 54
7.1 Safety precautions .....................................................................54
7.2 Waste disposal .......................................................................... 54
8. Appendices ......................................................................................... 55
8.1 Monitoring of operation............................................................... 55
8.2 Set-up guide - AKS 4100
for ammonia heat pump application ............................................. 56
8.3 Declaration of conformity ............................................................ 66
Index ................................................................................................... 67
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Introduction
1. Introduction
1.1 Introduction to manual
The Sabroe heat pump unit can be configured with various types of equipment depending on
its function and requirements. Some of the equipment may be described in this manual even
though it is not featured on your particular unit.
This manual describes operating conditions for the unit, including:
• Dangers resulting from failure to comply with safety precautions when operating the
equipment and performing maintenance tasks.
• How to start, operate and stop the equipment safely.
• How to act when problems occur during operation.
• Scheduled maintenance tasks for the equipment and when/how to carry them out
safely.
This manual is primarily intended for operators and engineers.
To prevent accidents, assembly and disassembly of components should be carried out by com-
petent personnel only.
• It is important that the operating personnel familiarise themselves with the contents of
this manual in order to ensure a proper and efficient operation. Johnson Controls Den-
mark is not liable for damage occurring during the warranty period where this is attribut-
able to incorrect operation.
• All compressor intervention within the warranty period must be performed by competent
personnel only. If not, the warranty no longer applies.
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Introduction
1.1.1 Amendments to the manual
2023.02 Version 4
• The title of the manual has been changed from ‘Sabroe heat pump with screw com-
pressor’ to ‘Sabroe heat pump units, HicaHP and NS HPAC’.
• The compressor, vessel and unit pipe system name plates have been updated
• Chapter 3. Design and function has been updated.
• Chapter 4. Installation information has been updated.
• Chapter 5. Operating instructions has been updated.
• Additional minor updates.
2018.10 Version 3
• ‘Cooling media’ section updated.
• Updated version of declaration of conformity for unit.
2018.02 Version 2
• The name ‘HeatPAC’ has been replaced by ‘Sabroe heat pump’ in this manual. Our
heat pump portfolio has been redefined and now comprises two product families:
HeatPACs and Sabroe heat pumps.
• Name plates with EurAsian Conformity mark (EAC) have been added.
• ‘Requirements for competent persons’ section has been added.
• Updated version of declaration of conformity for unit.
• And more.
This manual does not include instructions for the:
• Compressor
• UniSAB III controller
• Chiller and Heat Pump Plant Controller (CHPPC).
For further information, see www.sabroe.com
This manual is produced by:
Johnson Controls Denmark ApS
Christian X's Vej 201
8270 Højbjerg, Denmark
Phone +45 87 36 70 00
CVR No 19 05 61 71
www.sabroe.com
Copyright © Johnson Controls Denmark
This manual must not be copied without the written permission of Johnson Controls Denmark
and the contents must not be imparted to a third party nor be used for any unauthorised purpo-
ses. Contravention will be prosecuted.
The original version of this manual is the English language version. If there are any discrepan-
cies or conflicts between the English and any other version that has been translated into anoth-
er language, the English version will prevail.
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Introduction
1.1.2 Definition of safety precautions used in this manual
Danger!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Warning!
Indicates a potentially hazardous situation or practice which, if not avoided, will result in death
or serious injury.
Caution!
Indicates a potentially hazardous situation or practice which, if not avoided, will result in dam-
age to equipment and/or minor injury.
Note: Indicates an operating procedure, practice, etc., or portion thereof, which is essential to
highlight.
1.1.3 Requirements for competent persons
• Personnel working on the unit must be competent in accordance with national safety
rules and regulations relating to flammable refrigerants or according to EN 13313.
• Maintenance work must be performed according to EN 378 or ISO 5149 supported by
evidence of appropriate training.
• Assign only competent personnel instructed in safety and all machine functions to oper-
ate or service the compressor/unit according to EN 13313.
• Operators and maintenance personnel must carefully read, understand and fully com-
ply with all alarms and instructions.
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Safety
2. Safety
2.1 Areas of application
2.1.1 Application
To prevent unintentional application, which could injure personnel or damage equipment, the
following must be observed:
• The unit must only be used as a heat pump unit intended for water or brine cooling/
heating.
• The unit must not be installed in areas where the relative humidity (RH) may exceed
85% (95% if the motor is made for 100% RH).
• The primary side must only be charged with refrigerant R717.
• Johnson Controls Denmark further accept no liability of any kind for damage to com-
pressor unit and plant parts caused by torsional oscillation or the like which is attribut-
able to built-in VSD solutions initiated by the customer after delivery.
• The secondary side on evaporator and condenser is only intended for water or brine as
cooling/heating medium. The secondary medium is stated at the P&I diagram. Devia-
tions are only permitted with a written permission from Johnson Controls Denmark.
• Installation of the Sabroe heat pump unit in potentially explosive atmospheres must on-
ly take place if it is fitted with approved explosion-proof equipment.
• The compressor must only be used as a refrigeration compressor and within the oper-
ating limits specified in the manual or in a written agreement with Johnson Controls
Denmark.
• The compressor must only be used with the number of revolutions per minute, as
shown on the compressor name plate.
The compressor must NOT be used
• to evacuate the refrigeration plant of air and moisture.
• to put the refrigeration plant under air pressure in view of a pressure testing.
• as an air compressor.
2.1.2 Application of combustion engines
According to EN 378/ISO 5149, no other machinery should be installed in a refrigeration ma-
chine room. Some refrigerant types may, to a certain extent, be absorbed by the fuel in a com-
bustion engine, and when the contaminated fuel reaches the fuel pumps, the refrigerant will
“flash out” (separate) and react on the increased temperature and pressure by creating acids,
which will destroy the pumps. However, check with the local authorities as exemptions to this
rule may be granted.
Warning!
Johnson Controls Denmark is not liable for injuries to personnel or damage to equipment re-
sulting from using the equipment for other purposes than the ones stated above.
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Safety
2.2 Identification
2.2.1 Identification of equipment
All equipment from Johnson Controls Denmark can be identified by one or several name plates
positioned as illustrated in the following drawings:
Fig. 1: Identification of equipment - Sabroe heat pump unit seen from the front
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Safety
Fig. 2: Identification of equipment - Sabroe heat pump unit seen from the back
Pos. no. Name plate for
1Compressor
2 Vessel
3Compressor unit
4Piping system
5Evaporator
6 Condenser
7 Oil cooler
8 Subcooler
9Suction superheater
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Safety
2.2.2 Compressor name plates
Test pressure
Allowable pressure
Pressure system
LP side
HP side
Year
Refrigerant
Compressor
Swept volume
Speed
bar
g
bar
g
rpm
m /h
3
1000010131
Max
Type
No
Johnson Controls Denmark ApS
Christian X's Vej 201
8270 Højbjerg, Denmark
www.sabroe.com
MADE IN DENMARK
Fig. 3: Name plate for standard compressor
Test pressure
Allowable pressure
Pressure system
LP side
HP side
Year
Refrigerant
Compressor
Swept volume
Speed
bar
g
bar
g
rpm
m /h
3
1000010132
Max.
Serial
Type
No
Johnson Controls Denmark ApS
Christian X's Vej 201
8270 Højbjerg, Denmark
www.sabroe.com
MADE IN DENMARK
Fig. 4: Name plate for ATEX compressor
Сторона
НД
1000010134
Сторона ВД
Хладагент
бар
бар
Тип
Допустимое давление
макс
K
о
M
п
pe
сc
о
p
o
б
/
мин
м
³
/
ч
P
аб
o
чий
o
бь
e
м
Г
ep
м
e
тичная
сист
e
ма
C
ко
p
и
спытательное
давление
Серийный
СДЕЛАНО В ДАНИИ
№
Johnson Controls Denmark ApS
Christian X's Vej 201
8270 Højbjerg, Denmark
www.sabroe.com
ммгг
Fig. 5: Name plate for compressor with EurAsian Conformity
mark (EAC)
Test pressure
Allowable pressure
Pressure system
LP side
HP side
Year
Refrigerant
Compressor
Swept volume
Speed
psig
psig
rpm
cfm
1000010133
Max.
Serial
Type
No
MADE IN DENMARK
Johnson Controls Denmark ApS
Christian X's Vej 201
8270 Højbjerg, Denmark
www.sabroe.com
Fig. 6: Name plate for compressor to the USA
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Safety
The compressor name plate is positioned on the compressor and contains this information:
Serial no. Unique identification no.
Year Year of manufacturing.
Type Manufacturer's type designation.
Refrigerant
Allowable refrigerant or refrigerants for the compressor.
(The actual refrigerant for the unit is stated on the unit name
plate).
Speed
Specific rotational speed. Specific rotational speed is used for
calculating swept volume. For the actual allowed operating
speed, please refer to the operating limits and Matchmaster's
calculation on the actual operating condition.
Swept volume Swept volume of the compressor at nominal speed.
Pressure system
The low-pressure side of the compressor is referred to as the LP
side.
The high-pressure side of the compressor is referred to as the
HP side.
Allowable pressure, max.
The max. pressure (pressure relative to atmospheric pressure)
that the compressor has been designed for in terms of pressure
strength design.
The maximum practical operation pressure is lower than the
maximum allowable pressure, depending on the operating con-
ditions and safety equipment settings.
Test pressure The test pressure the compressor has been strength tested
with.
CE and Ex The CE and Ex marks indicate that the compressor has been
designed in accordance with the EC ATEX directive.
EAC
The EurAsian Conformity mark (EAC) indicates that the com-
pressor is in compliance with all relevant technical regulations of
the Eurasian Customs Union.
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Safety
2.2.3 Vessel name plate
F
E
D
C
B
A
F
E
D
C
B
A
8765
4
32
1
8765
4
32
1
2
6
1
6
1
6646
1
6
1
6
1
6
1
6 18 3
6
1
10
12
21,6
1
422
20
20,5
52
1
13
2
2
6
6
R5
R4
105
93
105
93
6
6
R4
4
4
18,9
3
3
3
1
2
{
- -
Ø3,5
17
Logo, frame, text and square boxes
should be blank on blue (Pantone nr. 661)
Lacquer plate transparent
Material: 0,5 mm AISI 304 plate
Anvendte fonte/Used fonts
#
Hvor
where
Font Eksempel
Example
1Tekst i isbjørn logo
Text in polar bear logo
Arial
2Øvrig tekst
Remaining text
Arial Narrow
Side/Side/Seite
SABROE
WeldingProductionEngineering
Date
Date
Date
Master drw:
Date
Sheet No.
ApplicationSize:
Drawing No.
Scale:
Design std.
Checked by
Modified by
Drawn by
Type of project
Order No.
Designed by
Revision No.
ECN
Title
Rev. Revision description
© Copyright - Johnson Controls Denmark ApS - All rights reserved. PROPRIETARY AND CONFIDENTIAL.
www.sabroe.com
Christian X's Vej 201
DK-8270 Højbjerg, Denmark
Johnson Controls Denmark ApS
Quality
PED Nameplate for vessel
Danish, English, German
ABR 5-1-2009
ABR 5-1-2009
ABR 2-6-2022
2516-340
AutoCAD1:1 A3
2516-350
91/1
9 Delete material. equal with rev.6
ABR/24-5-22
Rør/Tube/Rohr
Svøb/Shell/Mantel
bar
L
PS
V
/CAT.
Volumen/Volume
Type/Typ
Beregningsnorm/Design code/
Berechnungsnorm
Godkendelsesnr./
Approval No /Abnahmenummer
Side/Seite
Tilladeligt tryk
Allowable pressure
Zulässiger Druck
2516-350
Medie/Fluid/Medium
Max./Min.
°C
TS
Tilladelig temperatur
Allowable temperature
Zulässige Temperatur Max./Min.
PT
Test tryk
Test pressure
Probedruck bar
kg
Tom vægt/
Empty weight
Leergewicht
År
Year
Jahr
Test date
Probedatum
dd/mm
Nr.
No
Serie/Serien/
Serial
Rør/Tube/Rohr
Svøb/Shell/Mantel
bar
PS
/CAT.
Volumen/Volume
Type/Typ
Beregningsnorm/Design code/
Berechnungsnorm
Tilladeligt tryk
Allowable pressure
Zulässiger Druck
Medie/Fluid/Medium
Max./Min.
Tilladelig temperatur
Allowable temperature
Zulässige Temperatur Max./Min.
Test tryk
Test pressure
Probedruck bar
kg
Nr.
No
Serie/Serien/
Serial
V
Side/Seite
°C
2516-350
PT
L
Godkendelsesnr./
Approval No /Abnahmenummer
TS
Tom vægt/
Empty weight
Leergewicht
6
25,6
25,6
/
/
/
/
/
/
/
/
/
/
8
År
Year
Jahr
Test date
Probedatum
dd/mm
Fig. 7: Vessel name plate - CE mark
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
1
2
{
ABR
16-4-2004
MKM
9-7-04
QualityProductionEngineering
Date
Date
Date
Master drw:
Date
Sheet No.
ApplicationSize:
Drawing No.
Scale:
Design std.
Checked by
Modified by
Drawn by
Type of project
Order No.
Designed by
Revision No.
ECN
Title
Rev.
All rights reserved by Sabroe Refrigeration
Revision description.
www.sabroe.com
DK-8270 Højbjerg, Denmark
Christian X's Vej 201, P.O. Box 1810
PED skilt for beholder Rusisk
Nameplate for vessel Russian- language PED
ABR 7-6-2022
AutoCAD1:1 A3
2516-331
14 1/1
14 Delete material; equal to rev.12
ABR/24-5-22
Logo, frame, text and square boxes
should be blank on blue (Pantone nr. 661)
Lacquer plate transparent
Material: 0,5 mm AISI 304 plate
Anvendte fonte/Used fonts
#
Hvor
where
Font
Eksempel
Example
1
Tekst i isbjørn logo
Text in polar bear logo
Arial
2
Øvrig tekst
Remaining text
Arial Narrow
SABROE
Mасса пустого cocyдa
2
6
1
6
1
66 4 6
1
6
1
6
1
6
1
6
18
3
6
1
10
12
21,6
1
422
22,5
17
52
1
13
2
2
6
6
R5
R4
105
93
105
93
6
6
4
4
18,9
3
3
3
∅3,5
17
Tpyбок
/ Tube
Oбeчaйки / Shell
л
l
PS
V
Oбъeм/Volume
Тип/Type
Пpoeкт пo cтaндapтy
Design code
Утвepждeн пoд N°
Approval No
Cтopoнa
/ Side
Paбoчee двпeниe Макс./Мин.
Allowable pressure Max./Min.
2516-331
Cpeдa/Fluid
°C
TS
Допустимая температура Макс./Мин.
Allowable temperature Мax./Min.
PT
Давление испытания
Test pressure
Mасса пустого
cocyдa
Empty weight
Дата
Test date
Cерийный №
Serial No
.
6
25,6
25,6
/
/
/
/
/
кг
Kg
год
Year
/ Кат.
/Cat.
/
/
/
/
/
Tpyбок
/ Tube
Oбeчaйки / Shell
MПа
MPa
л
l
V
Oбъeм/Volume
Тип/Type
Пpoeкт пo cтaндapтy
Design code
Утвepждeн пoд N°
Approval No
Cтopoнa
/ Side
2516-331
°C
Mасса пустого
cocyдa
Empty weight
Дата
Test date
Cерийный №
Serial No
.
/
/
/
/
/
кг
Kg
год
Year
/ Кат.
/Cat.
MПа
MPa
PS
TS
PT
MПа
MPa
MПа
MPa
Oбъeм/Volume
Paбoчee двпeниe Макс./Мин.
Allowable pressure Max./Min.
Допустимая температура Макс./Мин.
Allowable temperature Мax./Min.
Давление испытания
Test pressure
Fig. 8: Vessel name plate - EurAsian Conformity mark (EAC)
The name plate is positioned on the shell of the vessel and contains this information:
Serial no. Vessel identification no.
Empty weight The empty weight of the vessel in kg.
Test date The date of the pressure test.
Year Year of manufacturing.
Type Manufacturer's type designation.
Design code Design code used for the pressure vessel.
Approval no./CAT
The approval no. of the vessel issued by the relevant 3rd party/
notified body.
For EC PED approval: CAT (Category 1, 2, 3 or 4) according to
the PED directive.
Side For heat exchangers only. Refers to the columns ‘Shell side’
and ‘Tube side’.
Fluid
Designation of the primary and secondary refrigerant(s).
For EC PED approval: Designation of the refrigerant(s) and/or
the highest fluid group (Group 1 or 2) according to the PED
directive.
Allowable pressure, PS The min. and max. pressures (pressure relative to atmospheric
pressure) that the vessel or vessel part has been designed for.
Allowable temperature, TS The min. and max. temperatures that the vessel or vessel part
has been designed for.
Volume The volume of the vessel or vessel part.
CE xxxx
The CE mark appears on the name plate for EC PED approval.
The four digits make up the registration no. of the notified body/
3rd party in charge.
EAC
The EurAsian Conformity mark (EAC) indicates that the vessel
is in compliance with all relevant technical regulations of the
Eurasian Customs Union.
Note: Depending on the supplier of the pressure vessel/heat exchanger, the layout and con-
tent of the vessel name plate may differ from the Sabroe name plate above.
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Safety
2.2.4 Unit/pipe system name plate
Scope
Design code
Approval No
Refrigerant
Supply voltage
Test pressure
Allowable pressure
Category
Pressure system
Refrigerant charge
Max.
Allowable temp.
Min./Max.
Serial
Type
Year
Fluid
Group
Control
V/Hz
kg
bar
g
bar
g
°C
LP side
HP side
Johnson Controls Denmark ApS
Christian X's Vej 201
8270 Højbjerg, Denmark
www.sabroe.com
1000010126
MADE IN DENMARK
No
Fig. 9: Name plate for standard unit, with CE mark
Scope
Design code
Approval No
Refrigerant
Supply voltage
Test pressure
Allowable pressure
Category
Pressure system
Refrigerant charge
Max.
Allowable temp.
Min./Max.
Year
Fluid
Group
Control
V/Hz
kg
bar
g
bar
g
°C
LP side
HP side
1000010127
Main
Serial
Type
No
Johnson Controls Denmark ApS
Christian X's Vej 201
8270 Højbjerg, Denmark
www.sabroe.com
MADE IN DENMARK
Fig. 10: Name plate for ATEX unit
Scope
Design code
Approval No
Refrigerant
Supply voltage
Test pressure
Allowable pressure
Category
Pressure system
Refrigerant charge
Max.
Allowable temp.
Min./Max.
Year
Fluid
Group
Control
V/Hz
kg
bar
g
bar
g
°C
LP side
HP side
1000010128
Main
MADE IN DENMARK
Serial
Type
No
Johnson Controls Denmark ApS
Christian X's Vej 201
8270 Højbjerg, Denmark
www.sabroe.com
Fig. 11: Name plate for standard unit, without CE mark
Назначение
Код стандарта
№
сертификата
Хладагент
Группа
Напряжение питания
Управ
ление
В/Гц
Заправка хладагентом
Кг
Давление
бар
бар
Допустимое давление
Давление ислытания
макс
Категория
°
С
Допустимая темп
мин/макс
1000010129
Жидкость
Сеть
Сторона НД
Сторона ВД
ммгг
Тип
Johnson Controls Denmark ApS
Christian X´s Vej 201
8270 Højbjerg, Denmark
www.sabroe.com
СДЕЛАНО В ДАНИИ
Серийный
№
Fig. 12: Name plate for unit with EurAsian Conformity mark
(EAC)
Operating manual - Sabroe heat pump units
18/68 009395 en 2023.02
Safety
The unit name plate is positioned on the frame and contains this information:
Serial No. Unique identification number.
Year Year of manufacturing.
Type Manufacturer's type designation.
Scope
For EC PED/EAC approval: ‘Unit & Piping’ means that the CE/
EAC mark applies to the complete unit including the piping sys-
tem.
’Piping’ means that the CE/EAC mark applies to the piping sys-
tem only, and it is the sole responsibility of the owner to ensure
and declare that the complete unit is in conformity with the provi-
sions of all relevant rules.
Design code Design code used for the unit and piping system.
Approval no. If the unit/manufacture has been approved by a 3rd party/noti-
fied body.
Refrigerant - Fluid Refrigerant of the unit.
Refrigerant designation according to ISO 817.
Refrigerant - Group For EC PED approval:
Fluid group 1 or 2 according to the PED directive.
Supply voltage - Control Supply voltage and frequency of the control system.
Refrigerant charge
Weight of the refrigerant charge on the unit.
This is only stated if the unit includes an evaporator and/or a
condenser.
Pressure system
The low-pressure side of the unit piping system is referred to as
the LP side.
The high-pressure side of the unit piping system is referred to as
the HP side.
Category
For EC PED approval:
The maximum category of the piping system (CAT 1, 2 or 3) or
of the assembly unit and piping (CAT 3 or 4).
Allowable pressure, max.
The max. pressure (pressure relative to atmospheric pressure)
that the unit/piping system has been designed for in terms of
pressure strength design.
The maximum practical operation pressure is lower than the
maximum allowable pressure depending on the operating condi-
tions and safety equipment settings.
Test pressure The test pressure that the unit/piping system has been strength
tested with.
Allowable temperature,
min./max.
The minimum and maximum temperatures that the unit/piping
system has been designed for at the indicated maximum allow-
able pressures.
CE xxxx
The CE mark appears on the name plate for EC PED approval
only. The four digits make up the registration no. of the notified
body/3rd party in charge.
Ex If the unit is designed in accordance with the EC ATEX directive,
there is an Ex mark on the name plate.
EAC
The EurAsian Conformity mark (EAC) indicates that the unit is in
compliance with all relevant technical regulations of the Eura-
sian Customs Union.
Note: Main supply voltage can be found on the motor and/or electrical panel name plate.
Operating manual - Sabroe heat pump units
009395 en 2023.02 19/68
Safety
2.2.5 Signs
All signs which may be found on your equipment are shown below. The number of signs, how-
ever, may vary from one product to another.
Risk of electric shock High voltage/
High pressure
High surface
temperature
(about 70°C)
The compressor may be top-
heavy
Internal overpressure Hazardous substance Cold surfaces Dangerous noise level,
use hearing protectors
Do not step on surface No open flame Flammable gas The unit IS filled with refriger-
ant R290
Internal protection Pacemaker users keep out
Compressor blocks and units are usually
delivered without refrigerant and oil. To
protect the compressors against internal
corrosion, they are delivered evacuated of
all atmospheric air and charged with dry Ni-
trogen (N2) to an overpressure of 0.5 bar
[7.3 PSI].
In such cases, a yellow sign is affixed to a
visible spot on the compressor.
The magnetic field on the rotor may affect
pacemakers. The motor rotor contains a
powerful magnetic field. This field may af-
fect digital devices such as watches and
mobile phones.
Assembly or maintenance of the rotor must
not be carried out by people with pace-
makers or any other implanted medical
electronic device.
The VSD contains capacitors capable of
storing electrical energy, meaning that
there is a risk of electric shock within 15 mi-
nutes after the drive has been turned off.
Operating manual - Sabroe heat pump units
20/68 009395 en 2023.02
Safety
2.3 Safety precautions
2.3.1 General precautions
These precautions should be used as a supplement to the safety precautions and warnings in-
cluded in:
• All other manuals pertaining to the compressor/unit
• Local, plant and shop safety rules and codes
• National safety rules and regulations.
Read and understand all safety instructions before setting up, operating or servicing/perform-
ing maintenance on the compressor/unit. Assign only competent personnel instructed in safety
and all machine functions to operate or service the compressor/unit.
Operators and maintenance personnel must carefully read, understand and fully comply with
all alarm and instruction plates mounted on the compressor/unit.
• Observe the safety warnings.
• Use ear protection when operating the compressor/unit.
• Use safety equipment. Wear appropriate gloves as well as eye and face protection
when working with parts containing refrigerant and/or lubricating oil.
• Use proper electrical safety protection.
Note: These instructions only provide general information. The owner of the refrigeration plant
is responsible for ensuring that all codes, regulations and industry standards are complied
with.
2.3.2 During operation
Warning!
All safety features, disengagement and interlocks must be in place and function correctly be-
fore the equipment is put into operation. Never by-pass or wire around any safety device.
Ventilation
Before operating the unit always check, where relevant, the function of the ventilation system
and refrigerant detectors used in the area where the compressor/unit is located (machine
room).
Rotating parts
Warning!
Safety guards, shields, barriers, covers and protective devices must not be removed while the
compressor/unit is operating.
Vibration and noise
During operation, pay attention to the compressor unit process. Excessive vibrations, unusual
sounds, etc. may indicate problems requiring your immediate attention.
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Sabroe HicaHP and NS HPAC heat pump units Operating instructions

Brand
Sabroe
Model
HicaHP and NS HPAC heat pump units
Category
Heat pumps
Type
Operating instructions
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