Gibson 617200 Installation guide

Brand: Gibson

Model: 617200

Type: Installation guide

, CA 92686 (714) 528-3044

INSTRUCTION MANUAL

CAT-BACK STAINLESS SINGLE EXHAUST

86-00 JEEP CHEROKEE 2.5L-4.0L 2/4WD

PART # 617200

ITEM PART # QTY DESCRIPTION

A 788600S-3 1 STAINLESS SUPERRFLOW MUFFLER

B 269-1700S 1 2-1/2"STAINLESS OVERAXLE TAILPIPE

C 500361 1 3" STAINLESS TIP

E 500603 1 REAR MUFFLER HANGER

F 5756 1 2-1/4" CLAMP

G 5757 1 2-1/2" CLAMP (CLAMP TO STOCK HANGER)

EXIT IS STRAIGHT OUT THE BACK. SLIP CONNECTION TO CONVERTER. WILL NOT

FIT WITH TRAILER HITCH. WILL NOT FIT 97-98 MODEL WITH WELDED HANGER ON

STOCK TAILPIPE.

Thank you for purchasing our GIBSON EXHAUST SYSTEM for your vehicle.

If you need further assistance, please do not hesitate to call our Technical

Department at (800) 528-3044, Monday through Friday, 8:00 am to 5:00 pm1004

F A E

G C

INSTALLATION INSTRUCTIONS

PART#617200

WHEN INSTALLING THIS EXHAUST SYSTEM, MAKE SURE TO USE PROPER SAFETY

PRECAUTIONS. USE JACK STANDS WHEN UNDER THE VEHICLE, SET PARKING BRAKE, BLOCK

TIRES AND USE SAFETY GLASSES AND GLOVES. DO NOT WORK WITH HOT PIPES!

SUGGESTED TOOLS:

15MM SOCKET & WRENCH, 9/16”, 7/16”, ½” WRENCH & SOCKET, JACKSTAND, WD-40, HACKSAW

LAY OUT THE EXHAUST AND COMPARE PART NUMBERS WITH THE DRAWING.

TO REMOVE STOCK

EXHAUST UN-CLAMP IT

FROM THE CLAMP

LOCATED JUST BEHIND

THE CATALYTIC

CONVERTER. YOU MAY

NEED TO HEAT THE

CLAMP UP FOR EASIER

REMOVAL. YOU WILL

NEED TO UN-BOLT THE

REAR TAILPIPE HANGER

TO MAKE IT EASIER TO

REMOVE STOCK EXHAUST

AND INSTALL NEW

EXHAUST. LEAVE ALL

RUBBER GROMMETS &

METAL REAR TAILPIPE

HANGER ON. CUT 1” OFF

BEHIND THE CONVERTER

SO THE NOTCH IN THE

MUFFLER WILL SLIP ON

COMPLETELY.

INSTALL OVERAXLE

TAILPIPE #B INTO

MUFFLER 1-1/2” TO

2” AND ATTACH TO

MUFFLER USING

HANGER #E. RE-

INSTALL STOCK REAR

HANGER BRACKET.

USE CLAMP #G TO

SECURE TAILPIPE TO

HANGER. DO NOT

TIGHTEN.

INSTALL REAR MUFFLER

HANGER #E VERTICAL ROD ON

HANGER #E WILL BE ON

DRIVERS SIDE. INSTALL

MUFFLER #A ONTO STOCK

FRONT PIPE AND ATTACH

WITH CLAMP #F. OUTLET

SHOULD BE AT THE 9 O’CLOCK

POSITION. USE A JACK STAND

TO SUPPORT THE MUFFLER.

DO NOT TIGHTEN. MUFFLER

INLET IS LOOKING INTO THE

LOUVERS.

INSTALL YOUR

STAINLESS TIP

TO YOUR

DESIRED LOOK.

TO CLEAN TIP

USE ANY

ALUMINUM OR

STAINLESS

CLEANER AND A

SCOTCH BRITE

PAD. NOW

TIGHTEN ALL

CLAMPS

STARTING FROM

THE FRONT AND

WORKING BACK.

CUT 1” OFF BEHIND THE

CONVERTER SO THE NOTCH IN

THE MUFFLER WILL SLIP ON

COMPLETELY.

“MAKE SURE YOU HAVE A 1” CLEARANCE ON ALL PIPES

FROM BRAKE AND FUEL LINES, TIRES, SHOCKS, ETC…

Gibson 617200 Installation guide

Gibson 617200 Installation guide

Gibson 617200 Installation guide

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