Miller IHC Owner's manual
- Category
- Welding System
- Type
- Owner's manual
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Processes
Description
OM-148 367
November 1997
Induction Heating
Induction Heating Control
IHC
Visit our website at
www.MillerWelds.com
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor
to receive the latest full line catalog or
individual catalog sheets. To locate your nearest
distributor call 1-800-4-A-Miller.
Thank you and congratulations on choosing Miller. Now
you can get the job done and get it done right. We know
you don’t have time to do it any other way.
That’s why when Niels Miller first started building arc
welders in 1929, he made sure his products offered
long-lasting value and superior quality. Like you, his
customers couldn’t afford anything less. Miller products
had to be more than the best they could be. They had to
be the best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They will
help you protect yourself against potential hazards on the worksite. We’ve
made installation and operation quick and easy.
With Miller you can count on years of reliable
service with proper maintenance. And if for
some reason the unit needs repair, there’s a
Troubleshooting section that will help you
figure out what the problem is. The parts list
will then help you to decide which exact part
you may need to fix the problem. Warranty and
service information for your particular model
are also provided.
Miller is the first weld-
ing equipment
manufacturer in the
U.S.A. to be registered
to the ISO 9001 Quality
System Standard.
Working as hard as you
do – every power source
from Miller is backed by
the most hassle-free war-
ranty in the business.
From Miller to You
TABLE OF CONTENTS
SECTION 1 – SAFETY FOR INDUCTION HEATING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Additional Installation, Operation, And Maintenance Hazards 2. . . . . . . . . . . . . . . . . . . . . . . . .
1-2. EMF Information 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Principal Safety Standards 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 – MESURES DE SECURITE POUR LE CHAUFFAGE PAR INDUCTION 3. . . . . . . . . . . .
1-1. Dangers supplémentaires de mise en route, de fonctionnement et d’entretien 4. . . . . . . . . . .
1-2. Informations concernant les champs électro-magnétiques (Information EMF) 4. . . . . . . . . . .
1-3. Principales normes de sécurité 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 – INSTALLATION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Specifications 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Overall Dimensions And Mounting Hole Layout 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Connecting To Power Source 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4. Remote Start Switch Connection Requirement 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5. Connecting External Device (Optional) 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6. Connecting Remote Program Selection Device (Optional) 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7. Connecting Input Power 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 – PROGRAMMING 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Power Switch 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Keyed Switch 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Digital Display And Push Buttons 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4. Introduction Screens 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5. Parameter Select Button 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6. Increase And Decrease Buttons 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7. Induction Head Screen 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8. Start Delay Screen 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-9. Initial Screens 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-10. Power Screens 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-11. Final Screens 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-12. Optional Temperature Compensation Screens 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-13. Setting Parameters 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-14. Dry Run 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 – OPERATION 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Controls 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Safety Equipment 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Sequence Of Induction Heating Process 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4. Running A Program 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5. Optional Run Time Indicator And Fault Indicator Operation 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6. Remote Program Selection 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 – TEACHING OPTIONAL TEMPERATURE COMPENSATION PROGRAM 22. . . . . . . . . .
5-1. Temperature Compensation Explained 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. How To Make Trial Runs 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Calculations Using Trial #1 And #2 Parameters 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4. Entering Values Into Temperature Compensation Program 26. . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Temperature Compensation Program 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 – MAINTENANCE & TROUBLESHOOTING 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Routine Maintenance 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2. Warning Screens 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3. Troubleshooting 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 – ELECTRICAL DIAGRAMS 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 – PARTS LIST 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
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OM-148 367 Page 1
SECTION 1 – SAFETY FOR INDUCTION HEATING
safety_ihom1 10/96
WARNING
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.
In heating, as in most jobs, exposure to certain hazards occurs. Heating is safe when precautions are taken. The
safety information given below is only a summary of the more complete safety information that will be found in the
Safety Standards listed on the next page. Read and follow all Safety Standards.
HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY
QUALIFIED PEOPLE.
INDUCTION HEATING can be hazardous.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The power circuit is electrically live
whenever the output is on. The input power circuit and
machine internal circuits are also live when power is
on. Incorrectly installed or improperly grounded
equipment is a hazard.
1. Do not touch live electrical parts.
2. Wear dry, hole-free insulating gloves and body protection.
3. Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the
work or ground.
4. Disconnect input power before installing or servicing this
equipment. Lockout/tagout input power according to OSHA 29
CFR 1910.147 (see Safety Standards).
5. Properly install and ground this equipment according to its
Owner’s Manual and national, state, and local codes.
6. Always verify the supply ground – check and be sure that input
power cord ground wire is properly connected to ground terminal
in disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.
7. When making input connections, attach proper grounding
conductor first – double-check connections.
8. Frequently inspect input power cord for damage or bare wiring –
replace cord immediately if damaged – bare wiring can kill.
9. Turn off all equipment when not in use.
10. Do not use worn, damaged, undersized, or poorly spliced cables.
11. Do not drape cables over your body.
12. Do not touch power circuit if you are in contact with the work,
ground, or another power circuit from a different machine.
13. Use only well-maintained equipment. Repair or replace
damaged parts at once. Maintain unit according to manual.
14. Wear a safety harness if working above floor level.
15. Keep all panels and covers securely in place.
INDUCTION HEATING can cause
injury or burns from HOT PARTS AND
EQUIPMENT.
1. Do not touch or handle induction head/coil during operation.
2. Keep metal jewelry and other metal personal items away from
head/coil during operation.
3. Allow cooling period before handling parts or equipment.
INDUCTION HEATING can cause fire.
1. Do not overheat parts and adhesive.
2. Watch for fire; keep extinguisher nearby.
3. Keep flammables away from work area.
FIRE OR EXPLOSION can result from placing unit
on, over, or near combustible surfaces.
1. Do not locate unit on, over, or near combustible surfaces.
2. Do not install unit near flammables.
3. Do not operate unit in explosive atmosphere.
FUMES AND GASES can be hazardous
to your health.
Induction Heating of certain materials, adhesives, and
fluxes can produce fumes and gases. Breathing these
fumes and gases can be hazardous to your health.
1. Keep your head out of the fumes. Do not breathe the fumes.
2. If inside, ventilate the area and/or use exhaust to remove fumes
and gases.
3. If ventilation is poor, use an approved air-supplied respirator.
4. Read the Material Safety Data Sheets (MSDSs) and the
manufacturer’s instruction for adhesives, fluxes, metals,
consumables, coatings, cleaners, and degreasers.
5. Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained
watchperson nearby. Fumes and gases from heating can
displace air and lower the oxygen level causing injury or death.
Be sure the breathing air is safe.
6. Do not heat in locations near degreasing, cleaning, or spraying
operations. The heat can react with vapors to form highly toxic
and irritating gases.
7. Do not overheat coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
heated area, the area is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings and any metals
containing these elements can give off toxic fumes if overheated.
See coating MSDS for temperature information.
OM-148 367 Page 2
1-1. Additional Installation, Operation, And Maintenance Hazards
FALLING EQUIPMENT can cause
serious personal injury and equipment
damage.
1. Use handle and have person of adequate physical
strength lift unit.
2. Move unit with hand cart or similar device.
3. For units without a handle, use equipment of
adequate capacity to lift unit.
4. When using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of unit.
FLYING PIECES OF METAL or
ADHESIVE can injure eyes.
1. Wear safety glasses with side shields.
MOVING PARTS can cause injury.
1. Keep away from moving parts such as fans.
2. Keep all doors, panels, covers, and guards closed
and securely in place.
MAGNETIC FIELDS FROM HIGH
CURRENTS can affect pacemaker
operation.
1. Pacemaker wearers keep away.
2. Wearers should consult their doctor before going
near induction heating operations.
OVERUSE can cause OVERHEATED
EQUIPMENT.
1. Allow cooling period.
2. Reduce output or reduce duty cycle before starting
to heat again.
3. Follow rated duty cycle.
STATIC ELECTRICITY can damage
parts on circuit boards.
1. Put on grounded wrist strap BEFORE handling
boards or parts.
2. Use proper static-proof bags and boxes to store,
move, or ship PC boards.
SIGNIFICANT DC VOLTAGE exists after
removal of input power.
1. Turn Off power source, disconnect input power,
and discharge input capacitors according to
instructions in Maintenance Section before
touching any internal parts.
HIGH-FREQUENCY RADIATION can
interfere with radio navigation, safety
services, computers, and communica-
tions equipment.
• Have only qualified person familiar with electronic
equipment perform this installation.
• The user is responsible for having a qualified
electrician promptly correct any interference
problem resulting from the installation.
• If notified by the FCC about interference, stop using
the equipment at once.
• Have the installation regularly checked and
maintained.
• Keep high-frequency source doors and panels
tightly shut.
1-2. EMF Information
Considerations About Induction Heating And The Effects Of Low
Frequency Electric And Magnetic Fields
The following is a quotation from the General Conclusions Section of
the U.S. Congress, Office of Technology Assessment, Biological
Effects of Power Frequency Electric & Magnetic Fields – Background
Paper, OTA-BP-E-53 (Washington, DC: U.S. Government Printing
Office, May 1989): “. . . there is now a very large volume of scientific
findings based on experiments at the cellular level and from studies
with animals and people which clearly establish that low frequency
magnetic fields can interact with, and produce changes in, biological
systems. While most of this work is of very high quality, the results are
complex. Current scientific understanding does not yet allow us to
interpret the evidence in a single coherent framework. Even more
frustrating, it does not yet allow us to draw definite conclusions about
questions of possible risk or to offer clear science-based advice on
strategies to minimize or avoid potential risks.”
To reduce magnetic fields in the workplace, use the following
procedures:
1. Arrange output cable to one side and away from the operator.
2. Do not coil or drape output cable around the body.
3. Keep power source and cable as far away from the operator
as practical.
About Pacemakers:
The above procedures are also recommended for pacemaker
wearers. Consult your doctor for complete information.
1-3. Principal Safety Standards
Safety and Health Standards, OSHA 29 CFR 1910, from
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402.
National Electrical Code, NFPA Standard 70, from National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.
Canadian Electrical Code Part 1, CSA Standard C22.1, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard,Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
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OM-148 367 Page 5
SECTION 2 – INSTALLATION
2-1. Specifications
Type Of Memory Control
Parameters
For Each
Time Range Input Power
OverallType Of
Input Power
Memory
Capacity
Control
Capability
For Each
Induction
Head
For Each
Step
Cord With
Plug
Overall
Dimensions
Weight
115 Volts AC,
50/60 Hz,
1 Ampere
Stores Up To
8 Programs
Each Program
Controls Up To
8 Induction
Heating
Systems
Delay Time
Before Heating
Process,
Length Of
Steps In Heat-
ing Process,
Heating
Frequency
0.01 To 250.99
Seconds
(4.2 Minutes)
9 ft (2.7 m)
See
Section 2-2
Net: 30 lb
(14 kg);
Ship: 35 lb
(16 kg)
2-2. Overall Dimensions And Mounting Hole Layout
C
B
A
Inches Millimeters
A 17-7/16 443
B 12-5/16 313
C 5-1/8 130
D 16-11/16 424
E 8-5/16 135
F 5/8 Dia. 16 Dia.
4 Holes 4 Holes
D
E
F
2-3. Connecting To Power Source
Pin Information For Receptacles RC21 Thru RC28:
A, B Closure completes power source +24 volts dc
contactor control circuit.
D Circuit common.
E 0 to +10 volts dc signal for power source output
control.
F, J Absence of contact closure from power source
indicates power source output failure.
G –24 volts dc.
Remaining pins are not used.
1 Power Switch
Turn Off control and power source.
2 Interconnecting Cord
3 14-Socket Plug
4 14-Pin Plug
Obtain cord(s) with 14-socket plug
on one end and 14-pin plug on other
end.
5 Keyway
Up to 8 power sources may be
connected to the control. To
connect cord to a receptacle, align
keyway, insert plug, and tighten
threaded collar.
6 Remote 14 Receptacle
To connect remaining end of cord,
align keyway, insert plug, and
tighten threaded collar.
Ref. ST-150 616-A / Ref. ST-801 049-A / Ref. S-0004-A
1
RC28 RC26 RC24 RC22
RC27 RC25 RC23 RC21
3
4
2
Bottom Panel Of Control
Power Source Rear Panel
JA
I
K
B
H
N
LC
G
M
D
F
E
5
6
OM-148 367 Page 6
2-4. Remote Start Switch Connection Requirement
A remote maintained contact
switch must be connected to the
control to start the heating program.
Turn Off control and power source.
1 Screw
Loosen to open front panel.
2 Remote Control Cable
Strip insulation from lead ends.
3 Strain Relief
Route cable through strain relief.
4 Pressure Terminal Strip RC20
5 White Tab
Press down on tab, insert leads,
and release tab.
If optional connections to an
external device are being made,
proceed to Section 2-5.
Close front panel, and tighten
screw.
Tighten strain relief.
ST-151 643 / ST-150 614-A
Tools Needed:
1
4
5
3
2
OM-148 367 Page 7
2-5. Connecting External Device (Optional)
This control may be connected to
an external device, such as a
fixturing control or programmable
logic control. The control can send
signals to the external device when
a program is running and when a
fault exists.
To connect external device,
proceed as follows:
Turn Off control and power source.
1 External Device Cable
2 Strain Relief
Strip insulation from lead ends, and
route cable through strain relief.
3 Interface Board PC1
4 Pressure Terminal Strip RC14
5 Pressure Terminal Strip RC15
RC14 signals when a program is
running (see Section 4-5). RC15
signals when a fault condition
exists (see Section 4-5).
6 White Tab
Make connections to RC14 and/or
RC15 as follows: press down on
tab, insert leads, and release tab.
If optional connections to a remote
operator device are being made,
proceed to Section 2-6.
Close front panel, and tighten
screw. Tighten strain relief.
ST-151 441-B / Ref. SC-144 102-C
Tools Needed:
1
2
6
3
5
4
18 ga Or Smaller
Leads
OM-148 367 Page 8
2-6. Connecting Remote Program Selection Device (Optional)
This control may be connected to a
remote program selection device.
The remote device overrides the
front panel controls covered in Sec-
tion 3.
To connect remote device, proceed
as follows:
Turn Off control and power source.
1 Interface Board PC1
2 Pressure Terminal Strip RC23
3 Pressure Terminal Strip RC22
4 Pressure Terminal Strip RC21
5 Remote Device Cable
6 Strain Relief
Strip insulation from lead ends, and
route cable through strain relief.
7 White Tab
Make connections to RC21, RC22,
and RC23 as follows: press down
on tab, insert leads, and release
tab.
Close front panel, and tighten
screw. Tighten strain relief.
ST-151 441-B / Ref. SC-144 102-C
Tools Needed:
7
4321
5
6
18 ga Or Smaller
Leads
OM-148 367 Page 9
2-7. Connecting Input Power
1 115 Volts AC 50/60 Hz
Grounded Receptacle
2 Plug From Unit
Select extension cord of 18 AWG or
larger.
ST-150 615
1
2
SECTION 3 – PROGRAMMING
WARNING
ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
• Turn Off power source during programming.
• Keep Key switch in Program position.
• Keep all panels, doors, and covers closed and secure during programming.
• Place Remote Start switch in Off position.
3-1. Power Switch
1 Power Switch
Use switch to turn unit and digital
display On and Off.
ST-151 644-A
1
Bottom Panel
OM-148 367 Page 10
3-2. Keyed Switch
1 Keyed Switch
Use switch to place control in one of
three states of programming.
To enter or change a program,
place switch in Program position.
The program may also be run in this
position.
To lock out any program changes
while running a program, place
switch in the Run position.
To clear display and return to first
program display, place switch in
Reset position and return to either
Program or Run position.
Ref. ST-147 387-A
1
3-3. Digital Display And Push Buttons
1 Digital Display
2 Programmable Sequence
Steps
There are 5 steps in the heating pro-
cess. Parameters may be set in
each step.
3 Parameter Select Button
4 Decrease-Left Button
5 Increase-Right Button
1
2
3
4
5
OM-148 367 Page 11
3-4. Introduction Screens
1 Keyed Switch
Turn On control, and place keyed
switch in Program position.
2 Digital Display
The screens shown scroll across
display.
“MILLER” INDUCTION
HEATING CONTROLLER
PROGRAM #1
USE REMOTE TO START
USE R I GHT / LEFT TO
V IEW PROGRAM VALUES
USE PARAMETER SELECT
TO CHANGE PROGRAM #
1
2
3-5. Parameter Select Button
PROGRAM #3
USE REMOTE TO START
1 Program Screen
2 Parameter Select Button
Press button to change program
number (#) from 0 to 7.
PROGRAM #1
USE REMOTE TO START
PROGRAM #2
USE REMOTE TO START
1
2
ST-147 387-B
OM-148 367 Page 12
3-6. Increase And Decrease Buttons
2
1 Increase Button
Press button to move to next
screen.
Press Decrease button to move to
previous screen.
2 Blinking Parameter
Press Parameter Select button to
select a parameter. Parameter
blinks when selected.
When parameter is blinking, press
Increase button to increase value,
or Decrease button to decrease
value.
PROGRAM #1
USE REMOTE TO START
#1 S TA RT DE LA Y
TIME = 001.00 SECONDS
HEAD #1
(ENABLED)
Increase/
Decrease
Parameter
Select
HEAD #1
(ENABLED)
Increase/
HEAD #2
(ENABLED)
1
Press Increase/Decrease
To Scroll Through
Remaining
Screens
Decrease
3-7. Induction Head Screen
HEAD #1
(ENABLED OR DISABLED)
1 Induction Head #
Set between 1 and 8.
2 Enabled Or Disabled
Set Enabled to use head # chosen.
Set Disabled if head is not used.
1
2
3-8. Start Delay Screen
1 Induction Head #
Set between 1 and 8.
2 Start Delay Time
Defines how long after remote start
switch is activated that the heating
process starts.
Set between 0.00 and 250.99
seconds.
1
#1 S TA RT DE LA Y
TIME = 001.00 SECONDS
2
OM-148 367 Page 13
3-9. Initial Screens
1 Induction Head #
Set between 1 and 8.
2 Initial Time
Defines time head preheats at Initial
Power setting.
Set between 0.00 and 25.99
seconds.
3 Initial Power
Defines how much power is
supplied to head.
Set between 0 and 100 percent.
4 Initial Slope Time
Defines time before head reaches
Power setting.
Set between 0.00 and 25.99
seconds.
#1 I N I T I A L
TIME = 001.00 SECONDS
#1 I N I T I A L
POWER = 0 0 0 . 0 %
#1 I N I T I A L SL OP E
TIME = 001.00 SECONDS
1
1
1
2
3
4
3-10. Power Screens
1 Induction Head #
Set between 1 and 8.
2 Power Time
Defines time head heats at Power
setting.
Set between 0.00 and 250.99
seconds.
3 Power
Defines how much power is used at
selected head.
Set between 0 and 100 percent.
1
2
#1 POWER
TIME = 000.00 SECONDS
1
3
#1 POWER
POWER = 0 0 0 .0 %
3-11. Final Screens
1 Induction Head #
Set between 1 and 8.
2 Final Slope Time
Defines time head is cooling down
to Final Power.
Set between 0.00 and 25.99
seconds.
3 Final Time
Defines time head is heated at Final
Power setting.
Set between 0.00 and 250.99
seconds.
4 Final Power
Defines how much power is
supplied to head.
Set between 0 and 100 percent.
#1 F I NA L S L OP E
TIME = 001.00 SECONDS
#1 F I NA L
TIME = 001.00 SECONDS
#1 F I NA L
POWER = 0 0 0 . 0 %
1
2
3
4
1
1
OM-148 367 Page 14
3-12. Optional Temperature Compensation Screens
If control is equipped with Temperature Compensation option, see Section 6.
NOTE
3-13. Setting Parameters
A. Enabled Or Disabled Induction Head
HEAD #1
(ENABLED)
HEAD #2
(DISABLED)
HEAD #1
(ENABLED)
Set program #.
See Section 3-5.
HEAD #2
(ENABLED)
Increase
Parameter
Select
Parameter
Select
Increase/
Decrease
To Set Head #
Repeat Until
Parameter Set
For All Heads
Increase/
Decrease
Parameter
Select
B. Start Delay Time
#1 S TA RT DE LA Y
TIME = 001.00 SECONDS
Set parameter in
Section 3-13.
#1 S TA RT DE LA Y
TIME = 001.00 SECONDS
Increase
Parameter
Select
Parameter
Select
Increase/
Decrease
To Set
Head #
Repeat Until
Parameter Set
For All Heads
Increase/
Decrease
Parameter
Select
#2 S TA RT DE LA Y
TIME = 001.00 SECONDS
#2 S TA RT DE LA Y
TIME = 200.22 SECONDS
#2 S TA RT DE LA Y
TIME = 001.22 SECONDS
Increase/
Decrease
Parameter
Select
OM-148 367 Page 15
C. Initial Time And Power
#2 INITIAL
POWER = 000 . 0%
#1 I N I T I A L
TIME = 001.00 SECONDS
#2 I N I T I A L
TIME = 200.22 SECONDS
Increase
Parameter
Select
Parameter
Select
Increase/
Decrease
#2 I N I T I A L
TIME = 001.00 SECONDS
#1 I N I T I A L
TI ME=0 01 . 00SECONDS
Set parameter in
Section 3-13B.
Repeat To
Set Total
Seconds
Parameter
Select
Repeat Until
Parameters
Set For All
Heads
Parameter
Select
Increase/
Decrease
D. Initial Slope Time
#1 I N I T I A L SL OP E
TIME = 001.00 SECONDS
Set parameter in
Section 3-13C.
Increase
Set Head # And
Time As Shown
In Section 3-13C.
E. Power Time And Percent
#1 POWER
TIME = 000.00 SECONDS
Set parameter in
Section 3-13D.
Increase
Set Head #, Time,
And Power As
Shown In Section
3-13C.
OM-148 367 Page 16
F. Final Slope Time
#1 F I NA L S L OP E
TIME = 001.00 SECONDS
Set parameter in
Section 3-13E.
Increase
Set Head # And
Time As Shown
In Section 3-13C.
G. Final Time And Power
#1 F I NA L
TIME = 001.00 SECONDS
Set parameter in
Section 3-13F.
Increase
Set Head #, Time,
And Power As
Shown In Section
3-13C.
3-14. Dry Run
1 Running Program Screen
Head numbers appear in display
when program starts.
For every enabled head, a box
appears next to the head # when
program ends. The program shown
has heads #1, 3, and 6 enabled.
Set parameters
according to
Section 3-13.
Increase
***DRYRUN***
USE REMOTE TO START
#1 #2 #3 #4
#5 #6 #7 #8
Activate Remote
Start Switch
#1 #2 #3 #4
#5 #6 #7 #8
***DRYRUN***
USE REMOTE TO START
1
OM-148 367 Page 17
Make copies of these charts for future use.
NOTE
Program # Program Description
Start
Delay
Initial
Initial
Slope
Power
Final
Slope
Final
Head # Time Time Power Time Time Power Time Time Power
1
2
3
4
5
6
7
8
Program # Program Description
Start
Delay
Initial
Initial
Slope
Power
Final
Slope
Final
Head # Time Time Power Time Time Power Time Time Power
1
2
3
4
5
6
7
8
OM-148 367 Page 18
SECTION 4 – OPERATION
4-1. Controls
See Sections 3-1 thru 3-3 control
descriptions.
1 Digital Display
2 Parameter Select Button
3 Keyed Switch
4 Power Switch
5 Decrease-Left Button
6 Increase-Right Button
Ref. ST-151 644-A / ST-151 643
1
2
3
4
5
6
Bottom Panel
4-2. Safety Equipment
1 Insulating Gloves
2 Safety Glasses With Side
Shields
Wear dry insulating gloves and
safety glasses with side shields.
sb3.1* 10/91
12
4-3. Sequence Of Induction Heating Process
Install & Connect
Induction Heating
Equipment
Install & Connect
Coolant Supply
Put On
Personal Safety
Equipment
Turn On
Coolant Supply,
If Required
Run
Heating Program
(See Section 4-4)
Enter
Heating Program
(See Section 3)
OM-148 367 Page 19
4-4. Running A Program
1 Program Screen
Select desired program # (see Sec-
tion 3-5).
2 Interface Board PC1
3 Receptacle RC20 – Remote
Start Switch Connection
Remote start switch must be
connected to RC20 (see Section
2-4).
Remote Start switch must close
and maintain contacts connected to
RC20 for entire heating cycle. If
contacts open, the heating cycle
stops. When heating cycle is
complete, contacts must open
before next cycle can begin.
4 Running Program Screen
Run program as shown. Head num-
bers appear in display when pro-
gram starts.
For every enabled head, a box
appears next to the head # when
program ends. The program shown
has heads #1, 3, and 6 enabled.
ST-147 387-B
PROGRAM #1
USE REMOTE TO START
1
2
3
Step #1
Step #2
Step #3
Set parameters
in Section 4.
Increase
**PROGRAM#1**
USE REMOTE TO START
#1 #2 #3 #4
#5 #6 #7 #8
Activate Remote
Start Switch
#1 #2 #3 #4
#5 #6 #7 #8
**PROGRAM#1**
USE REMOTE TO START
4
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