Part Number 9991600 (12/14/04)
46 Motor Yacht Setup
Page 1 of 6
1. Install propellers and drain plug.
2. Remove tape and clean areas where the
bridge will set. Check for voids along the
top of the windows. Unfasten the wet bar
and pull it back to install the bridge.
3. Apply sealant (white Sikaflex suppliedin
Mac kit #8105901) along the edge of the
cabin top where the bridge sets.
4. Apply 720 silicone sealant (white) around
the stud bolts.
Note:
Refer to the attached pictures for
sealant placement. Apply the sealant just
prior to setting the bridge.
Also apply Sikaflex on top of the poly
strips located on the deck top.
5. Position the bridge over the boat. The
lifting points for the bridge are between
the two stand-offs on the forward bridge
rails and on the aft bridge rail (on the
port side) and bow eye (on the starboard
side). Lower the bridge until it is 12”
- 16” above the deck. Run all wires and
hoses through the aft end of the bridge
through PVC pipe.
6. Lower the bridge onto the deck, making
sure that no wires or hoses get caught or
pinched off.
7. With the bridge in place, attach it with
the fasteners supplied in the Mac kit.
There are 10 studs on the bridge (four
forward under the helm, one in each aft
bridge corner, and two each on the port
and starboard sides). Refer to the draw-
ing on the next page for the location of
these studs.
8. Install the port and starboard hardtop
supports and door frames (do not tighten
them in place yet).
4
6 Motor Ya
cht Setup
Note:
Apply a small amount of 732 seal-
ant in the hole for the hardtop support.
9. Seal the arch to the hardtop, then attach
the fasteners through the arch and into
the hard top. Run wire through the hard
top and attach with nuts, flat washers,
and lock washers.
10. Apply Sika to the top of the mullions.
Slide the hard top into place. Secure it to
the bridge mullions, supports, and door
frames.
11. Reinstall the wet bar wing, then install
the wet bar. Hook up the 110 volt wire,
and the drain and water lines under the
wet bar.
12. Install the mast light on the arch.
13. Connect all dash wiring: Hook up the
110 and 12 volt wires under the star-
board seat cushion and the arch wire in
the port aft storage locker.
14. Install the exterior seating on the bridge
and aft deck.
15. Cosmetically seal around the hardtop
supports and door frames.
Part Number 9991600 (12/14/04)
46 Motor Yacht Setup
Page 2 of 6
LOCATION OF STUDS USED TO FASTEN BRIDGE IN PLACE.
Part Number 9991600 (12/14/04)
46 Motor Yacht Setup
Page 3 of 6
Aft Starboard Corner
Place sealant where the black tape appears in
these pictures.
Starboard Side (from forward)
Starboard Side (from aft)
Part Number 9991600 (12/14/04)
46 Motor Yacht Setup
Page 4 of 6
Starboard Side
Aft Port Corner
Port Side
Part Number 9991600 (12/14/04)
46 Motor Yacht Setup
Page 5 of 6
Aft Port
Port Side
Port Side
Part Number 9991600 (12/14/04)
46 Motor Yacht Setup
Page 6 of 6
Front
Forward Stud Bolts
Front
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1
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2
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3
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4
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5
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6
Carver Yachts 46my Setup
- Type
- Setup
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