Taarup 4032 User manual

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No.68.031.505 / Index 114-02 From serial No.: 387.064

Taarup 4024-4028-4028C

4032-4032C-4036-4036C

Operator's manual

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3

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Contents

Page

Technical data (Fitting to the tractor)................................................................ 7

Machine identification ....................................................................................... 8

Introduction ....................................................................................................... 9

Safety ................................................................................................................ 11

General safety instructions..................................................................... 11

Supplemental safety instructions............................................................ 15

Safety instructions during crane lift ....................................................... 21

New machine, - be careful................................................................................. 23

Technical description/function........................................................................... 25

"Swivel hitch" - Mounting - coupling................................................................ 27

"Drawbar with wide angle shaft" - Mounting - coupling .................................. 31

Operation - adjustment ...................................................................................... 35

Optional equipment ........................................................................................... 43

Maintenance ...................................................................................................... 49

Lubrication ........................................................................................................ 55

Directions for repair .......................................................................................... 63

Problem/Fault Analysis and Correction ............................................................ 72

Winter storage ................................................................................................... 74

Diagram ............................................................................................................ 75

Scrapping of machines ...................................................................................... 76

Technical Information ....................................................................................... 77

Subject index ..................................................................................................... 78

6

Alle mål er ca.mål og er angivet i mm. / All measurements are approximate and stated in mm. / Toutes les dimensions

sont données en millimètres. / Alle Maßangaben sind annähernd und in mm. / Alla mått är ca mått och angivet i

mm.

4028 C = 5700

4032 C = 6100

4036 C = 6500

i

j

d

c

g

f

e

Transport 4028 C - 4032 C - 4036 C = 7140

4028 C - 4032 C - 4036 C = 6350

l

k

m

355

h = transport

650

1180

1220

1200

2450

*) Does not apply to 4028 C, 4032 C & 4036 C.

Models 4024 - 4028 - 4028 C - 4032 - 4032 C - 4036 - 4036 C

4024 4028+C4032+C 4036+C

c 2400 2800 3200 3600

d 2740 3120 3500 3880

e 2580 3050 3350 3730

f 580 620 620 620

g 1900 2280 2580 2960

h 2390 2770 3150 3530

min. 1115 1115 1115 1115

max. 1195 1195 1195 1195

min. 960 *) 1140 *) 1300 *) 1300

max. 1115 *) 1305 *) 1480 *) 1480

min. 4555 *) 4440 *) 4860 *) 5070

max. 4625 *) 4545 *) 4965 *) 5175

min. 5190 *') 5205 *) 5620 *) 5830

max. 5205 *) 5225 *) 5645 *) 5855

min. 4835 *) 4850 *) 5265 *) 5475

max. 4850 *) 4870 *) 5290 *) 5500

o *)1370 *)1570 *)1770

m

Model

s

i

j

k

l

o

7

XXXX

}

Technical data (Conversion table for SI-units, - see page 77).

Model 4024 Model 4028 + C Model 4032 + C Model 4036 + C

Weight with swivel hitch .............................................. kg 1380 1480 1650 1760

**)

1530 **) 1700 **) 1810

Weight with wide angle shaft ....................................... kg 1320 1420 1580 1680

P.T.O. (power take off - number of revolutions):

Machines with swivel hitch ............................. r.p.m. 540/1000 540/1000 540/1000 540/1000

Machines with wide angle shaft....................... r.p.m. 540 540 540 540/1000

Hydraulic connection: 1 set double-acting ..................

+ 1 pc. single-acting................

Power requirement........................................................ kW (HP) 45 (60) 50 (70) 60 (80) 70 (90)

Number of discs............................................................ pcs. 6 7 8 9

Number of knives replaceable ...................................... pcs. 12 14 16 18

Stubble height (continously variable adjustable) ......... mm 30 - 40 30 - 40 30 - 40 30 - 40

high cut skids (optional equipment) ................ mm max. 80 max. 80 max. 80 max. 80

Speed conditioner, ........................................................ r.p.m. 600 or 900 600 or 900 600 or 900 600 or 900

Speed of discs ............................................................... min-

1

3000 3000 3000 3000

Tyre sizes ...................................................................... 10.00 - 12 10.00 - 15 10.00 - 15 10.00 - 15

or 10.00 - 15 or 15.00 - 17 or 15.00 - 17 or 15.00 - 17

Working speed (depending on crop) ............................ kph 6 - 15 6 - 15 6 - 15 6 - 15

Cutting width ................................................................ mm approx. 2400 2800 3200 3600

Transport width............................................................. mm approx. 2400 2850 3150 3550

Model 4028 C - model 4032 C - model 4036 C cannot be fitted with a wide-angle hitch.

The weight applies to the models 4028 C - 4032 C & 4036 C.

We reserve the right to make alterations without notice. We also make reservations as to possible misprints in this manual.

Fitting to the tractor

The tractor must be of a suitable size, adhere to the local laws. The minimum kW/HP are shown

above. When operating on hilly ground or operating with heavy crops a bigger tractor is recommend-

ed.

Machines with swivel hitch: Couple the drawbar to the lift arms of the tractor. The lift arms must be equipped with

stabilizing chains.

Machines with wide angle shaft: Couple the drawbar to the drawbar of the tractor. The drawbar must be fitted

with a clevis and should be longitudinally adjustable, - see page 33 top.

Dimensions drawing, page 6:

Models 4024 - 4028 - 4032 - 4036: The position of the towing eye for machines with wide-angle hitch is shown by

A and B. The position of the towing eye for machines with swivel hitch is shown by C and D.

Models 4028 C - 4032 C - 4036 C: The position of the towing eye is shown by E, F and G.

*)

a

*)

**)

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Machine identification

The machine number and manufacturer can be found on the metal plate A.

Immediately after delivery of the machine the machine number and year of delivery

must be registered in the following scheme. Please quote this number on all service

matters.

The machine is marked CE, shown at B. This marking with appurtenant EU

statement of agreement means that the machine complies with substantial health and

safety demands, and that it is in accordance with the directives 89/392/EEC and

additional directives.

Machine No. :

Year of delivery :

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Introduction

We congratulate you on your new Taarup machine. You have chosen a

product which will give you satisfaction through a network of efficient

dealers where function, finish, follow up service, and spare parts are always

at hand.

All Taarup machines are constructed and tested in association with farmers

and contractors to ensure optimal function and reliability.

Please read this manual before using your machine.

We wish you good luck - and a successful harvest.

Kverneland Group Kerteminde AS

DK-5300 Kerteminde - Denmark

Phone +45 65 19 19 00

Fax +45 65 19 19 99

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Safety

1 Any operator, service man and owner must be familiar with the warning instructions for the

machine in this manual, before operations commence.

Always work carefully with agricultural machinery. Read through and observe the safety instructions

in this manual. Safety is your responsibility.

Pay particular attention to this symbol. It means that there could be a serious

hazard. It emphasises precautions which have to be complied with in order to prevent

accidents.

This symbol can be found throughout this manual and on the warning signs on the

machine. They are for your safety and should be observed at all times.

General safety instructions

2 Be careful when other people or animals are close by! Never start up the machine when people

or animals are close or on the machine or tractor. Never stand between the tractor wheels and

the machine.

Adhere to the local laws regarding children's minimum working age with agricultural machinery.

3 Use of the machine. The machine must only be used for harvest of common grass crops. The

machine must not be used for harvest of maize.

4 Use personal protection devices. Do not wear loose clothing which might catch in any of the

moving parts. In dusty conditions a suitable mask to EN 149 must be used.

Take care of excessive sound level. Certain tractor/implement combinations, dependant on operat-

ing conditions, may generate a noise level in excess of 85 dB at the operators ear, even in a 'Q' cab.

In these circumstances ear defenders must be worn. Keep cab windows and doors CLOSED at

all times to reduce noise level.

5 The machine must only be coupled to a correctly sized tractor. No other machines or implements

must be coupled. The relationship between tractor weight and machine weight must be correct.

Local regulations governing this relationship must be observed.

Make sure that the tractor has the correct P.T.O. A machine intended for 540 r.p.m. P.T.O. input

speed must never be coupled to a tractor with 1000 r.p.m. P.T.O. output speed.

6 Coupling of tractor and machine must be carried out as laid down in the instructions. All drawbar

pins must have locking split pins. Observe all local laws regarding road transport, - please note

that some countries require the use of safety chains.

7 Work in a safe way. The tractor engine must ALWAYS be stopped and the ignition key removed

before carrying out repairs, cleaning, lubricating or maintaining the machine.

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1 Safety guards. Make sure that ALL GUARDS are in good order and fitted correctly. Do not

attempt to start the machine before ensuring this.

Pay particular attention to the plastic guards of the P.T.O. shaft. If damaged they must be

replaced. The chain locks of the guards MUST always be fitted on a suitable place on the tractor

and the machine to prevent the outer plastic guards turning around.

2 Hydraulics. Be very careful when dealing with hydraulics. Use eye protection and gloves. Escap-

ing hydraulic oil under pressure might penetrate into the skin and cause serious infection. See a

doctor if you have been exposed to injury.

Be watchful - damaged hydraulic hoses must be replaced immediately. Do never use sealing tape

or similar to repair the hoses. The hoses must be securely fixed. All hydraulic hoses of the

machine should be replaced at least every 4 years.

3 Remember when uncoupling, and when leaving tractor/machine. When uncoupling, all

hydraulic functions must be in neutral position. The machine must be lowered to the ground and

be safely secured. Place backstop at the wheels of the machine. Never allow children to play or

even stay near agricultural machinery.

4 Drive safely. Beware of your responsibility, - carelessness or slovenliness can cause serious injury

or death.

When the machine is in operation: Pay attention to the fact that models 4024 - 4028 in hilly

ground conditions can be unstable in raised position. This can be abated by fitting a balancing

weight in the left hand side (optional equipment, - see page 43).

Before transporting on public roads: Always check that wheel-fixing bolts are tightened, that

the coupling is in order, and that hydraulic systems and pawls are locked, see the manual of the

machine. Drive carefully. Reduce speed when turning and driving on uneven ground, - take care

that machine is not swinging and becoming unstable.

Be aware of the danger of overturning when working on slopes or soft ground.

The machine must not be used in situations that can make the tractor unstable.

5 Lighting. It is the responsibility of the owner/operator to provide correct lamps and reflectors on

the machine, when it is being transported on public roads during lighting-up time. Observe the

local laws.

6 Safety equipment. Always carry first aid equipment on the tractor. Also observe the local legislation

concerning fire extinguishers. When working with hay or straw a fire extinguisher must be available

at all times.

7 Spare parts. For safety reasons use only original spare parts. If injury occurs when using non-

original spare parts the Taarup warranty is invalidated.

8 Maintenance. Take care that the machine is properly maintained and kept in good safe working

condition. Never change the technical constructions of the machine.

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Supplemental safety instructions

1 - 2 The machine is equipped with a WARNING decalls. If the decalls are damaged they must

be replaced, - order number for a complete set of decalls is 68.886.000.

In the following the placing of the warning decalls are shown and details of the danger.

Warnings for swivel hitch

3 WARNING. Your body could be drawn into the P.T.O. shaft! Do not remove or open guards

before the machine has stopped rotating. The tractor engine must be stopped, the ignition key

removed and the hand brake applied.

4 WARNING. Rotating machine components! Never allow children to stay near agricultural

machinery. Only the operator is allowed to stay near the machine.

5 WARNING A. Be careful! Read and understand the instructions before the machine is put into

service.

WARNING B. Be careful! The tractor engine must ALWAYS be stopped and the ignition key

removed before carrying out repairs, cleaning, lubricating or maintaining the machine.

6 WARNING. Your body could be drawn into the P.T.O. shaft! Do not remove or open guards

before the machine has stopped rotating. The tractor engine must be stopped, the ignition key

removed and the hand brake applied.

Warnings for wide angle shaft

7 WARNING. Your body could be drawn into the P.T.O. shaft! Do not remove or open guards

before the machine has stopped rotating. The tractor engine must be stopped, the ignition key

removed and the hand brake applied.

8 WARNING C. Be careful! Read and understand the instructions before the machine is put into

service.

WARNING D. Be careful! The tractor engine must ALWAYS be stopped and the ignition key

removed before carrying out repairs, cleaning, lubricating or maintaining the machine.

WARNING E. Rotating machine components! Never allow children to stay near agricultural

machinery. Only the operator is allowed to stay near the machine.

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1 WARNING. Your body could be drawn into the P.T.O. shaft! Do not remove or open guards

before the machine has stopped rotating. The tractor engine must be stopped, the ignition key

removed and the hand brake applied.

Warnings for basic machine

2 WARNING. Foot could be cut away! Do not remove or open guards before the machine has

stopped rotating. The tractor engine must be stopped, the ignition key removed and the hand brake

applied.

3 WARNING. Your body could be crushed! Do not work under the machine unless the cylinders are

equipped with safety devices S. The tractor engine must be stopped, the ignition key removed

and the hand brake applied.

Transport: Fit safety devices S on the lifting cylinders in the right and left hand sides.

4 WARNING. Fingers or hand could be drawn into the chain transmission! Do not remove or open

the guard before the machine has stopped rotating. The tractor engine must be stopped, the igni-

tion key removed and the hand brake applied.

5 WARNING. Your body could be drawn into the machine! During all work with the rotor the

tractor engine must be stopped, the ignition key removed and the hand brake applied.

6 WARNING. Danger of stone throwing! Keep a safe distance from the machine. No persons are

allowed close to the machine when it is operation. If the tarpaulin is damaged it must be replaced.

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1 - 2 WARNING. Foot could be cut away! Do not remove or open guards before the machine has stop-

ped rotating. The tractor engine must be stopped, the ignition key removed and the hand brake

applied.

3 WARNING. Your body could be drawn into the machine! During all work with the rotor the tractor

engine must be stopped, the ignition key removed and the hand brake applied.

4 WARNING. Your body could be crushed! Do not work under the machine unless the cylinders are

equipped with safety devices, see page 49. The tractor engine must be stopped, the ignition key

removed and the hand brake applied.

5 WARNING. Fingers or hand could be crushed! Notice the danger of crushing at springs when the

machine is raised.

6 WARNING. Release of accumulated energy! Never try to dismantle the balance spring. It is pre-

tightened to 300 - 400 kg. The spring must be replaced as a joint unit, - see page 71.

Models 4024 - 4028 - 4032 - 4036:

7 WARNING. Be careful! The drawbar cylinder chain must always be fitted during transport.

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aa

a

aa

a

Maskiner med svingtræk

Machines with swivel hitch

Maskiner med vidvinkeltræk

Machines with wide angle hitch

Model 4024 Models 4028 + C Models 4032 + C Model 4036 + C

1190 kg 1290 kg 1457 kg 1570 kg

Model Models Models Model

4024 4028 + C 4032 + C 4036 + C

1380 kg 1480 kg 1650 kg 1760 kg

1320 kg 1420 kg 1580 kg 1680 kg

*) The weight applies to the models 4028 C, 4032 C and 4036 C.

*) 1530 kg *) 1700 kg

*) 1810 kg

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